Katadyn Spectra Watermakers Catalina 340R User manual

Catalina 340R - Remote Manual
Installation and Operating Manual
Spectra Watermakers
Katadyn Desalinaon LLC.
2220 S. McDowell Blvd Ext. Petaluma, CA 94954
Phone: [phone] Fax: [phone]
[e-mail]
www.spectrawatermakers.com
Updated February 2021

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Spectra Product Registraon Form
(To be completed by end user/owner)
hps://spectrawarranty.formstack.com/forms/product_registraon
Spectra Watermakers Commissioning Report
(To be completed by authorized installer)
hps://spectrawarranty.formstack.com/forms/spectra_install_commissioning_report
Note: Oer & warranty criteria eecve 1/1/2021. For purchases made in the EU, please see ‘Expanded Warranty’
secon of warranty policy in back of the manual for EU specic coverage.
EXCITING EXTENDED WARRANTY OFFER!
-Upgrade the standard 1-YEAR manufacturer warranty to 2-YEARS and LIFETIME on Clark Pump.
Follow the below steps to submit for approval:
1. Have system installed & commissioned by Spectra Authorized FSP (full-service provider)
2. Fill out web-based Product Registraon form (see back of owner’s manual for paper copy)
3. Complete web-based install/commissioning form (see back of owner’s manual for paper copy)
4. Upon sasfactory review of required submissions, your 4-digit system serial number will
receive an extra year of warranty coverage, and lifeme coverage on the Clark Pump!
See ‘Extended Warranty’ secon of owner’s manual for full coverage details.

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Thank you for your purchase of a Spectra Catalina 340R system. When properly installed and
maintained, it will provide years of trouble-free service. Professional installaon is strongly
recommended. Like any piece of mechanical equipment, the system will require inspecon
and service, so plan ahead for service access and install “service loops” in cabling. If a dealer is
installing the system for you, review the locaon of the components to ensure the installaon
will meet your approval upon compleon.
Catalina Installaon Quick Start
Important Details for Installer
1. The system must have a dedicated sea water inlet to guarantee a constant ow of water to
the system. The inlet should be as low in the boat as possible with a dedicated, forward-facing
scoop-type thru-hull ng.
2. Both the Catalina 340R feed pump module and the Clark Pump/Membrane module must be
installed in a well venlated compartment where temperatures will not exceed 113°F (45°C).
Many engine compartments exceed this temperature when underway. Warranty will be void if
the installaon does not meet this requirement.
3. Follow the wire gauge charts in the instrucons! Using larger wire than specied is
acceptable.
4. If you are separang the Clark Pump/membrane assembly, please review the high pressure
tube assembly instrucons. Improper assembly will cause failure!
5. Run, test, then sea trial the complete system before assuming it is operaonal. If the boat is
in fresh or dirty water, see Dry Tesng the System. Aer tesng, make sure the ush cycle
operates properly. The water going overboard at the end of the ush should measure <1000
PPM Total Dissolved Solids.
6. The Spectra Remote Manual control must have DC power connuously to achieve the full
benets of the fresh water ush system. The domesc fresh water pressure must be on and
the fresh water tank level maintained. Calculate about 7 gallons (27 liters) per ush.
7. The Spectra Remote Manual must be de-powered (DC power o) aer the system is pickled
or winterized.
8. Spectra dealers are responsible for educang the vessel owners on the operaon and
maintenance of the system. Please walk through the enre installaon with our customer.
9. The equipment owner should ll out the warranty card or register online.

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Table of Contents
Geng Started .................................................................................................................... 9
Installaon Basics.............................................................................................................. 10
Components ...................................................................................................................... 11
Catalina Plumbing Schemac & Plumbing Detail..............................................................13
Product Water Plumbing and Pressure Gauge Tube Installaon ..................................... 15
Plumbing Detail ................................................................................................................. 18
Tube Fing Assembly Procedures....................................................................................20
Electrical ............................................................................................................................ 22
Installing A Remote Controller..........................................................................................25
Oponal Tank Switch Installaon ..................................................................................... 26
Operaon ...........................................................................................................................
New Systems Start Up and Tesng ...................................................................................28
Dry Tesng with an Arcial Ocean..................................................................................29
Spectra Remote Manual Controller Guide........................................................................30
Freshwater Flush Calibraon ............................................................................................ 31
Adjusng Fresh Water Flush Duraon ..............................................................................32
Normal Operaon and Fresh Water Flush........................................................................ 33
Nominal Operang Parameters ........................................................................................33
Maintenance, Storage, and Troubleshoong ..........................................................
Maintenance .....................................................................................................................34
Introducon to Spectra Chemicals....................................................................................38
Storage Procedures ...........................................................................................................39
Winterizing with Propylene Glycol....................................................................................40
Membrane Cleaning Procedure ........................................................................................ 41
Suggested Spares...............................................................................................................42
Troubleshoong ................................................................................................................ 43
Catalina Flow Test .............................................................................................................46
Poor Water Quality............................................................................................................ 48
Technical Bullens............................................................................................................. 49
Spectra Remote Manual Controls...............................................................................
Wiring Schemac...............................................................................................................53
Control Box Wiring ............................................................................................................ 54
Exploded Views and Part Numbers........................................................................ 56
Owner Resources.............................................................................................................
Warranty, Product Registraon, Installaon & Commissioning Reports.........................65

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Unpack the system and inspect it for damage during shipping. Freight damage must be
reported to the carrier within 24 hours.
Refer to the shipping list for your system to ensure you received all of the components listed.
Do not discard any packaging unl you have found and idened all of the parts. The small
installaon parts are listed on the kit list.
Study the system layout diagram, component photos, and descripons before beginning
installaon.
Lay out the system. Before starng the installaon idenfy where each module and
component will be placed. Ensure that there is enough clearance around the components for
removal of lters and system service. Make sure you have adequate tubing and hose before
starng. Addional parts may be ordered.
Getting Started
Catalina 340R Shipping List:
•Catalina Feed Pump Module
•10% Clark Pump and Reverse Osmosis Membrane Module
•Boost Pump and Sea Strainer Module
•Fresh Water Flush Module or Oponal Z-Ion Upgrade
•Service Kit
•Remote Manual Controller
•3/4-inch Black Spiral Sucon Hose (25 feet)
•5/8-inch Vinyl Hose (25 feet)
•3/4-inch Vinyl Hose (10 feet)
•1/2-inch Vinyl Hose (25 feet) ed with Quick Connect Fing on
one end, and John Guest stem ng on the other end.
•1/4-inch Black Product Tubing (25’)
We will not be held responsible for shortages that are not reported
within thirty days of the ship date.
WARNING!

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Thru-hull Location: The system must be connected to a dedicated 1/2” to 3/4” forward facing
scoop-type intake thru-hull and seacock.
Install the thru-hull intake as far below the waterline and as close to centerline as possible to
avoid contamination and air entering the system. Do not install the intake close to, or
downstream of, a head discharge, behind the keel, stabilizer fins, or other underwater fixtures.
Thru-hulls in the bow area are susceptible to air intake in rough conditions. Sharing a thru-hull
can introduce unforeseen problems such as intermittent flow restrictions, air bubbles,
contaminants, and will void the warranty. For racing boats and high speed boats traveling above
15 knots, a retractable snorkel-type thru-hull fitting is preferred because it picks up water away
from the hull.
The brine discharge thru-hull should be mounted above the waterline, along or just above the
boot stripe, to minimize water lift and back pressure.
Double clamp all hose connections below the waterline.
Avoid restrictions or long runs on the entire inlet side of the plumbing from the thru-hull to the
feed pump module.
Secure the piping away from moving objects such as engine belts and hatches. Prevent chafe on
the tubing as required. Test and inspect all piping and hose clamps after several hours of
operation.
Pipe Fitting Instructions: To seal plastic-to-plastic fittings, wrap 6 to 8 layers of Teflon tape
over their threads. Hold the fitting in your left hand and tightly wrap the threads clockwise. For
smoother assembly, do not tape the first (starting) threads.
Wiring
• Pay attention to wire size or system performance will be impaired
• Perform wiring to UL, ABYC, CE or applicable standards
• Avoid tight hose bends and excessive runs.
• Use heavy gauge wire.
• Install feed pump module as low as possible.
• Use a dedicated thru-hull with scoop type
strainer.
Important Installation Notes
Seawater Flow
Thru-hull
Not Supplied.
Installation Basics
Avoid getting dirt or debris into the piping or hoses during assembly. A
small bit of debris can stop the system!
CAUTION!

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Components
Feed Pump Module
Mount the feed pump module on a vercal surface, up to 3-
feet (1.0M) above the waterline. It is preferable to mount as
low as possible. Locate in an area that allows easy access to the
lter, and the le hand side of the enclosure. Keep future
maintenance in mind when choosing a locaon, and do not
mount above water-sensive equipment. The feed pump has
overheat protecon and will not operate properly at
ambient temperatures over 113°F (48°C).
Sea Strainer and Boost Pump Module: Mount close to the
intake through-hull, below the waterline, in a locaon that
can handle water spillage during service. The boost pump
power cable will connect to the feed pump module.
Fresh Water Flush Module: The fresh water ush module may
be located in any convenient locaon near the feed pump
module. It should be mounted with the lter housing vercal
and accessible, with 2” of free space below the housing to
allow for lter changes. Do not install over electrical
equipment. The unit contains the charcoal lter, a solenoid
shut o valve, and a ush water ow regulator.
IF INSTALLING THE OPTIONAL Z±ION, SEE Z±ION
INSTALLATION INSTRUCTIONS FOR MORE DETAILS.

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Double rubber mounts
to absorb vibration
This module must be installed in an area that maintains a temperature below 113°F (45°C). It
may be placed as high in the boat as you desire, and mounted in any position, even upside
down. Make sure that the area around and under the pump does not have any water sensitive
equipment, as water will be spilled during any repairs or if a leak occurs. Allow for easy access
to the pressure relief valve.
The Clark pump and membrane module comes complete with a mounting system. Be sure to
use the supplied washers on the rubber feet.
Pressure Relief Valve
Components Cont.
Clark Pump and Membrane
Remote Manual Controller
The remote control panel can be mounted anywhere dry and
convenient. Cut a 5/8” (1.5 cm) wide by 5/8” (1.5 cm) high
opening for the display port. The display needs minimum 2
1/2” deep clearance for the cable. Take care not to damage the
plugs on the ends of the cable when routing.

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Charcoal
filter
Freshwater Storage
tank
(Inside Boat)
(Outside Boat)
Feed
Water
Inlet
Feed
Pump Module
Brine discharge thru
hull (not included):
place above waterline
or tee into another
visible drain.
(Pressurized
Fresh Water)
Ocean Feedwater
Legend:
Drinkable Freshwater
Brine Discharge
Freshwater Flush
Note: Brine discharge hose may
be connected to either side of
Clark Pump
Use the supplied 5/8-inch
(15.9mm) clear braided vinyl
hose for all runs. More hose may
be ordered from Spectra, or
bought at a hardware or marine
store.
Simplified Plumbing Layout
Mount Controller in a dry location well above the waterline.
Flush water from ship’s
pressure water system 25
psi (2bar) minimum and
50 psi ( 3.5bar) maximum.

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Installation Notes

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Product output fitting.
(Back view of
instrument panel)
Use accumulator port to connect to the
pressure gauge with the supplied 1/4”
black nylon tubing. Tubing must be
pressure rated to 150 PSI (10 BAR).
Product Flow Meter
Pressure Gauge
Product Water Plumbing and Pressure Gauge Tube Installation
Product Sampling Valve: Mount using the
supplied plastic straps. Note: the handle points
in the direction of flow.
Product to tank: Route the product water
from the valve into the top of a vented
tank. Install a tee in the water fill or tap a
pipe thread into an inspection port.
DO NOT! feed the product into a
vent line, manifold, or the bottom
of the tank. Make sure that there is no
restriction in this piping. Pressure in the
product tubing must never exceed 5psi
(.3bar), running or stopped, or the
membrane will be permanently damaged.
Sampling Tap for testing
the product water.
Use the supplied 1/4” blue
tubing for the product
water plumbing.
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Product Water
Feed Pressure Gauge
Product Water
Flowmeter
To Sampling Tap (Test TDS) To Freshwater Tank Storage
OR
Black 1/4” Tubing
for Feed Pressure
Blue 1/4” Product
Water Tubing
Product Water Plumbing and Pressure Gauge Tube Orientation
Note: The orientation of subassemblies shown above are not to scale and installation will vary from
vessel to vessel. Ensure that tube runs are set up in this orientation, although length of runs will vary
based on where the Clark Pump and High Pressure Module are mounted in relation to the other
sub-assemblies.
The black 1/4” tubing runs from the accumulator to the Feed Pressure Gauge. Locate an optimal location close to the Clark
Pump for viewing and mounting the Product Water Flowmeter & Feed Pressure Gauge Panel and then cut the provided
black 1/4” tubing accordingly.
Take careful consideration where to mount the Product Sampling Valve so that the blue 1/4” product water tubing can
reach from the High Pressure Vessel to the Product Water Flowmeter, then to the Product Sampling Valve, and then
splitting off to the Sampling Tap to test the Total Dissolved Solids (TDS) in the product Water, as well as the Freshwater
Storage/Flush Tank.
High Pressure Vessel

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Plumbing Detail
Your system includes 25-feet of 1/2-inch vinyl hose with a Quick
Connect ng on one end and a 1/2-inch John Guest stem
ng on the other, both crimped on with ferrules. You will CUT
THIS HOSE and, using the ngs found in the installaon kit,
use one end for the feed water inlet hose and the other for
the fresh water ush hose:
Fresh Water Flush: Route a feed line from the domesc cold pressure water system to the
1/2-inch hose barb on the fresh water ush module. This needs to be pressurized for the
fresh water ush system to funcon properly. The domesc fresh water pump must be able
to deliver 1.5 gallons per minute (6 LPM) at 25 PSI (1.7 bar). Note: Never leave system
unaended during a ush cycle. Once cycle is complete system will sll draw power in a
standby state unl user manually pushes the ‘Stop’ buon on the controller.
Aaching 1/2-inch vinyl hose to Z-Ion/
fresh water ush module with the pre-
ed Quick Connect ng:
From the intake seacock to the sea strainer/boost pump module,
and from the sea strainer/boost pump module to the pre-lter
housing on the feed pump module, use the 3/4-inch black, spiral-
wound sucon hose:
Flush water from ship’s
pressure water system
25 psi (2bar) minimum
If purchased, the oponal
Z-ION replaces the Fresh
Water Flush Module
Aaching 1/2-inch vinyl hose to sea
strainer using the 3/8” John Guest
stem ng and hose
clamp found in
installaon kit:

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Quick Disconnect Fing
Plumbing Detail Cont.
Brine Discharge: Route the brine discharge from the quick disconnect ngs to a thru-hull
above the waterline using the supplied 5/8” braided vinyl hose and the male Quick Disconnect
ng from the installaon kit:
From the feed pump to the Clark Pump feed water inlet, use the remaining 1/2-inch vinyl hose,
with the 1/2-inch John Guest stem ng pre-ed with a ferrule. Insert the pre-ed end into
the feed pump (Figure 1), and the 1/2” John Guest stem ng and hose clamp from the
installaon kit for the Clark Pump feed water inlet (Figure 2). Refer to John Guest assembly
instrucons on page 18:
Figure 1: Figure 2:

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