Kato Imer CARRY 107 User manual

OPERATING INSTRUCTIONS
TRACKED MINIDUMPER CARRY 107 • 107-
E
serial numbers from nr.
:
CARRY 07
MC*00430
CARRY 07-E
MC*00430
(Original instructions)
03/17
–
R00
Code
2050207044
EN

CONTENTS
ROUTINE MAINTENANCE
PREFACE
SAFETY INFORMATION
1SAFETY MEASURES ...................................................................................................1
1.1 GENERAL............................................................................................................................................... 1
1.2 USE OF THE MACHINE......................................................................................................................... 2
1.3 DRIVING SAFETY .................................................................................................................................. 3
1.4 LOADING AND TRANSPORT................................................................................................................ 3
1.5 PARKING................................................................................................................................................ 4
1.6 SERVICE................................................................................................................................................. 4
1.7 SAFETY LABELS AND SIGNS.............................................................................................................. 6
2INSTRUCTIONS FOR USE...........................................................................................7
2.1 MACHINE CONTROLS .......................................................................................................................... 7
2.1.1 MACHINE TRAVEL (Levers A and B).............................................................................................................8
2.1.2 DOUBLE SPEED (Lever C).............................................................................................................................9
2.1.3 TOOL HOLDER CONTROLS (Lever D).........................................................................................................9
2.1.4 THROTTLE CONTROL LEVER (Lever E) .....................................................................................................9
2.1.5 LOADING SHOVEL LEVER (OPTIONAL) (Lever F).....................................................................................9
2.1.6 EXTENSION - RETRACTING LEVER (Lever G)...........................................................................................9
2.1.7 USING THE POWER PORTS FOR MOBILE TOOLS (OPTIONAL) (Lever F)...........................................9
2.1.8 BATTERY CUT-OFF (Switch H)......................................................................................................................9
2.2 USE OF THE ENGINE.......................................................................................................................... 10
2.2.1 GASOLINE ENGINE STARTING..................................................................................................................10
2.2.2 SWITCH OFF THE GASOLINE ENGINE.....................................................................................................10
2.2.3 STARTING OF DIESEL ENGINE..................................................................................................................11
2.2.4 SWITCH OFF DIESEL ENGINE....................................................................................................................11
2.2.5 DIESEL ENGINE ELECTRIC SCHEDULE ..................................................................................................11
2.2.6 FUEL SEDIMENTER.....................................................................................................................................11
2.3 WARMING THE MACHINE .................................................................................................................. 11
2.4 LIFTING THE MACHINE ...................................................................................................................... 12
2.5 LOADING AND UNLOADING THE MACHINE.................................................................................... 12
2.6 ATTACHMENTS................................................................................................................................... 13
2.7 ACCESSORIES AND THEIR USE....................................................................................................... 14
2.7.1 BUCKET...........................................................................................................................................................14
2.7.2 SELF-LOADING SHOVEL.............................................................................................................................14
2.7.3 PLATFORM.....................................................................................................................................................14
2.7.4 CONCRETE MIXER KIT................................................................................................................................15
2.7.5 FOOTBOARD..................................................................................................................................................15
2.7.6 USE OF THE AUXILIARY POWER PORTS................................................................................................15
2.7.7 USE OF THE AUXILIARY POWER PORTS HI FLOW (OPTIONAL)........................................................15
2.7.8 GRADER BLADE USER INSTRUCTIONS (OPTIONAL ACCESSORY)..................................................16
2.7.9 USING THE GRADER BLADE AS A SNOW PLOUGH (OPTIONAL ACCESSORY).............................16
2.7.10 INSTRUCTIONS FOR SELF-LOADING SHOVEL ASSEMBLY. (OPTIONAL)........................................17
2.7.11 ASSEMBLY INSTRUCTIONS FOR CONCRETE MIXING KIT SELF-LOADING SHOVEL. (OPT.)......18
2.7.12 INSTALLING THE HI FLOW AUXILIARY PTO. (OPTIONAL)....................................................................19
2.7.13 PARKING BRAKE...........................................................................................................................................19
2.8 REPLACEMENT PROCEDURE OF ACCESSORIES.......................................................................... 20
2.8.1 PROCEDURE OF RELEASE-LINK-UP OF ACCESSORIES....................................................................20
2.8.2 ACCESSORY FITTING AND CLAMPINGPROCEDURE..........................................................................20
2.8.3 INSTRUCTIONS FOR BUCKET LIFTING WITH SHOVEL OR CONCRETE MIXER KIT......................21
2.8.4 INSTRUCTIONS FOR ACCESSORY RELEASE BY USING LIFTING JACK..........................................22
2.8.5 INSTRUCTIONS FOR ACCESSORY LINK-UP BY USING LIFTING JACK............................................23
2.8.6 INSTRUCTIONS FOR CONCRETE MIXER KIT RELEASE BY USING LIFTING JACK........................24
2.8.7 INSTRUCTIONS FOR CONCRETE MIXER KIT LINK-UP BY USING LIFTING JACK...........................25
2.8.8 INSTRUCTIONS FOR GRADER BLADE KIT RELEASE...........................................................................26
2.8.9 INSTRUCTIONS FOR GRADER BLADE KIT LINK-UP..............................................................................26
2.9 PRECAUTIONS FOR USING RUBBER TRACK SHOES ................................................................... 27
2.10 PARKING THE MACHINE.................................................................................................................... 27

3MAINTENANCE ..........................................................................................................28
3.1 MAINTENANCE INTERVALS .............................................................................................................. 28
3.2 RECOMMENDED LUBRICANT TABLE .............................................................................................. 28
3.3 WHEN REQUIRED MAINTENANCE AND CHECKS........................................................................... 29
3.3.1 CHECKING THE TRACK TENSION.............................................................................................................29
3.3.2 TRACK TENSION ADJUSTMENT................................................................................................................29
3.3.3 RUBBER TRACK SHOE MAINTENANCE...................................................................................................29
3.3.4 BATTERY MAINTENANCE...........................................................................................................................30
3.3.5 LUBRIFICATION IN GENERAL.....................................................................................................................30
3.4 DAILY CHECKS AND MAINTENANCE............................................................................................... 31
3.4.1 ENGINE OIL LEVEL.......................................................................................................................................31
3.4.2 HYDRAULIC OIL TANK LEVEL....................................................................................................................31
3.4.3 FILLING THE FUEL TANK.............................................................................................................................31
3.4.4 WALK-AROUND INSPECTION.....................................................................................................................32
3.5 CHECKS AND MAINTENANCE EVERY 50 HOURS .......................................................................... 32
3.5.1 CLEANING THE AIR FILTERING ELEMENT..............................................................................................32
3.5.2 FUEL TANK CLEANING AND DRAIN (DIESEL ENGINE).........................................................................32
3.6 CHECKS AND MAINTENANCE EVERY 200 HOURS ........................................................................ 32
3.6.1 HYDRAULIC OIL REPLACEMENT...............................................................................................................32
3.6.2 CLEANING THE FUEL SEDIMENTOR (GASOLINE MOTOR).................................................................32
3.6.3 AIR FILTERING ELEMENT REPLACEMENT.............................................................................................33
3.6.4 HYDRAULIC SYSTEM STRAINER REPLACEMENT................................................................................33
3.7 CHECKS AND MAINTENANCE EVERY 600 HOURS (OR AFTER ONE YEAR) .............................. 33
3.7.1 HYDRAULIC OIL REPLACEMENT...............................................................................................................33
3.8 UNUSUAL OPERATING CONDITIONS............................................................................................... 34
3.9 LONG TIME STORAGE........................................................................................................................ 35
4TROUBLE SHOOTING ...............................................................................................36
4.1 TROUBLE AND REMEDIES ................................................................................................................ 36
4.2 SPARE PARTS..................................................................................................................................... 36
5HYDRAULIC SYSTEM................................................................................................37
5.1 TECHNICAL DATE............................................................................................................................... 37
5.2 HYDRAULIC SYSTEM DIAGRAM 4 ELEMENTS ............................................................................... 37
5.3 HYDRAULIC SYSTEM DIAGRAM 5 ELEMENTS ............................................................................... 38
5.4 HYDRAULIC SYSTEM DIAGRAM 6 ELEMENTS ............................................................................... 39
6TECHNICAL DATA.....................................................................................................40
6.1 GENERAL SPECIFICATIONS.............................................................................................................. 40
6.2 MACHINE DIMENSIONS...................................................................................................................... 40
6.3 CONCRETE MIXER KIT SPECIFICATIONS........................................................................................ 40
6.4 LEVEL OF EXPOSURE TO VIBRATIONS .......................................................................................... 41
6.5 OVERALL DIMENSIONS ..................................................................................................................... 42

1) DICHIARAZIONE “CE” DI CONFORMITÁ (ORIGINALE)
(Direttiva 2006/42/CE,allegato II, 1A)
2) Fabbricante: KATO IMER S.p.A.
3) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY
4) File tecnico compilato da: Direttore tecnico KATO IMER S.p.A.
5) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY
6) Dichiara che la macchina categoria: CRAWLER COMPACT DUMPER
7) Tipo: CARRY 107
8) Numero di serie: MC________
9) Potenza netta installata (kW/rpm): 6 / 3600
10) È conforme ai requisiti della Direttiva Macchine 2006/42/CE, come modificata e alla legislazione
nazionale che la traspone.
11) È conforme alle condizioni della Direttiva 2000/14/CE modificata dalla 2005/88/CE “emissione
acustica ambientale delle macchine ed attrezzature destinate a funzionare all’aperto” e alla
legislazione nazionale che la traspone. (Dlgs.262/2002)
- Categoria macchina: Dumper annesso I n°18
- Procedure applicate per le valutazioni di conformità: controllo interno della produzione con
valutazione della documentazione tecnica e controlli periodici, all. VI. (1aprocedura)
- Ente notificato : ECO S.p.A. – via Mengolina, 33 – 48018 Faenza (RA) – Italy
- Livello di potenza sonora misurato: L
WA
99 dB
- Livello di potenza sonora garantito: L
WA
100 dB
12) È conforme alle condizioni della seguente direttiva: 2014/30/CE
13) Sono state applicate le seguenti norme armonizzate: EN ISO 12100; EN ISO 3744; EN 474 -1;
EN 474 -6
14) Luogo/Data: San Gimignano…... - …………
…………………………………………
15) Nome : Tsutomu Kikuchi
16) Posizione: Presidente KATO IMER
S.p.A.

ENGLISH
(Translation)
1) DECLARATIONOFCONFORMITY
(Directive2006/42/EC,AnnexII,1A)
2) Manufacture:
3) Address:
4) Technical file compiled by: KATO IMER S.p.A. Technical department manager
5) Address:
6) Herebywedeclarethatthemachinecategory:DUMPER.
7) Type:
8) Serialnumber:
9) Netpowerinstalled(kW/rpm):
10) Isinconformitywiththeprovisionsofthe<<MachineryDirective>>2006/42/EC,as
amendedandtheregulationstransposingitintonationallaw;
11) Alsocomplieswiththeprovisions“noiseemissionintheenvironmentbyequipmentforuse
outdoors”directive2000/14/ECandtheregulationstransposingitintonationallaw
-Machinecategory:dumper,(AnnexI37)
-Conformityassessmentprocedurefollowed: internalcontrolofproductionwith
assessmentoftechnicaldocumentationandperiodicalchecking,annexVI.(1
st
procedure)
-Thenotifiedbody:
-Measuredsoundpowerlevel:
-Guaranteedsoundpowerlevel:
12) Thefollowingrespectiverequirementsfulfill:
13) HarmonizedEN-standardstaken:
14) Place/Date:
15) Name:
16) Position:
FRENCH(Traduction)
1) DECLARATION«CE»DECONFORMITE
(Directive2006/42/CE,annexeII,1A)
2) Nomduconstructeur:
3) Adresse:
4) Fichier technique rédigé par: Directeur technique KATO IMERS.p.A.
5) Adresse:
6) Déclarequelamachinedécriteci-dessousdésignée:TRANSPORTEUR.
7) Typedumateriel:
8) Numérodesérie:
9) Puissancenetinstallée:
10) Estconformeauxdispositionsdeladirective«machines»2006/42/CEmodifiéeetaux
législationsnationaleslatransposant:
11) Estégalementconformeauxdispositionsdeladirective«émissionssonoresdes
équipementsutilisésàl’extérieurdesbâtiments»2000/14/CEetauxlégislationsnationales
latransposant.
-Machine:transporteur,(annexeI 37)
-Procédureappliquéepourl’évaluationdelaconformité:procéduredecontrôleinternedela
production,avecévaluationdeladocumentationtechniqueetcontrôlepériodique,annexVI.
-Organismenotifié:
-Niveaudepuissanceacoustiquemesuré:
-Niveaudepuissanceacoustiquegaranti:
12) Estégalmentconformeauxdispositionsdeladirectivesuivantes:
13) Estconformeauxnormesharmoniséessuivantes:
14) Adresse/Date:
15) Signataire:
16) Qualitedusignataire:
SPANISH(Traducciòn)
1) DECLARACION“CE”DECONFORMIDAD
(Directriz2006/42/CE,anexoII,1A)
2) Fabricante:
3) Direccion:
4) Archivo técnico compilado por: Director técnicoKATO IMERS.p.A.
5) Direccion:
6) Conelpresentedocumentodeclaramosquelamaquinacategoria:TRANSPORTADOR.
7) Tipo:
8) Numerodeserie:
9) Potencianetainstalada:
10) CumplelaDirectrizMaquinas2006/42/CE,incluidaslesmodificationesdelamisma:
11) CumplelaDirectriz2000/14/CEsobre“emisionessonorasenelentornodebidasalas
máquinasdeusoalairelibre”incluidaslesmodificationesdelamisma:
-Categoriamaquina:transportador,(anexoI37)
-Procedimientodeevaluacióndelaconformidadquesehaseguido:controldela
producciónconevaluacióndeladocumentacióntécnicaycomprobacionesperiódicas,
anexoVI.
-Organismonotificado:
-Niveldepotenciaacústicamedido:
-Niveldepotenciaacústicagarantizado:
12) Satisfacenlasiguentedirectriz:
13) Cumplenlesnormasarmonizadas:
14) Direccion/Data
15) Nombre:
16) Puesto:
GERMAN
(Ubersetzung)
1) EG-KONFORMITÄTSERKLÄRUNG
(Direktive2006/42/EG,NachtragII,1A)
2) Hersteller:
3) Adresse:
4) Technische Datei erstellt von: Technischer Leiter KATOIMERS.p.A
5) Adresse:
6) Erklärthiermit,dassdieMaschine-Kategorie:TRANSPORTER.
7) Typ:
8) Seriennummer:
9) InstallierteNutzleitung
10) KonformistmitdeneinschlägigenBestimmungenderEG-Maschinenrichtlinie(EG-
Richtlinie2006/42/EG)inklusivederenÄnderungen,unddernationalenGesetzgebung
welchdieseBestimmungenumsetzt:
11) KonformistmitdenBedingungenderEG-Richtlinie200/14/EGüber«umweltbelastende
GeräuschemissionenvonzurVerwendungimFreienvorgesehenenGerätenund
Maschinen»,inklusivederenÄnderungen.
-Maschine-Kategorie:Transporter,(NachtragI37)
-AngewandtesKonformitätsbewertungsverfahren:internefertigungskontrolle mit
begutachtungdertechnischenunterlagenundregelmässigerprüfung,AnhangVI.
-DerbeteiligtenbenanntenStelle:
-GemessenerSchalleistungspegel:
-GarantiertterSchalleistungspegel:
12) KonformistmitdenfolgendenBedingungenderEG-Richtlinie:
13) FolgendeharmonisierteNormenzurAnwendunggelangen:
14) Adresse/Datum:
15) Name:
16) Position:
DUTCH (Vertaling)
1) EG-VERKLARINGVANOVEREENSTEMMING
(EG-Richtljn2006/42/EG,AnhangII,1A)
2) Fabrikant:
3) Adres:
4) Technisch bestand opgesteld door: Technisch directeur KATO IMERS.p.A.
5) Adres:
6) Hierbijwerklarenwijdatonderstaandemachinescategorie:DUMPER.
7) Type:
8) SerieNummer:
9) Nettogeinstalleerdvermogen:
10) OvereenstemmenmetdegewijzigderichtlijnEG-Richtlinie2006/42/EGendenaar
nationalewetgevingtransponerenderegelingen.
11) Voldoestbovendienaandebepalingenvanderichtlijn2000/14/EG„Geluidsemisseinhet
milieudoormaterieelvoorgebruikbuitenshuis“endenaarnationalewetgeving
transponerenderegelingen.
-Machinescategorie:dumper,(anhangI37)
-Overeenstemmingsbeoordelingsprocedure:internecontrolevanproductiemet
beoordelingvantechnischedocumentatieenperiodiekekeuring,bijlageVI.
-Betrokkenaangemeldeinstantie:
-Gemetengeluidsvermogensniveau:
-Gewaarborgdgeluidsvermogensniveau:
12) Devolgenderespectievelijkeeisenvoldoen:
13) GeharmoniseerdeEN-Standaarden:
14) Adres/Datum:
15) Naam:
16) Functie:
DANISH (Oversættelse)
1) OVERENSSTEMMELSESERKLÆRING
(EF-direktiv2006/42/EF,bilagII,1A)
2) Produktion:
3) Adresse:
4) Teknisk dossier udarbejdet af: Teknisk direktør KATO IMERS.p.A.
5) Adresse:
6) Vierklærerherved,atmaskinenikategorien:GRAVEMASKINE.
7) Type:
8) Serienummer:
9) Nettoydelse:
10) ErioverensstemmelsemedMaskindirektivet2006/42/EF,somændretoginkorporereti
nationallovgivning
11) ErioverensstemmelsemedEU-direktiv2000/14/EFom“støjudslipimiljøetforudendørs
udstyr”sominkorporeretinationallovgivning:
Maskinenikategori:gravemaskine,(bilagI37)
Procedureanvendttilvurderingafoverensstemmelse:internkontrolafproduktionmed
vurderingafdentekniskedokumentationogperiodiskkontrol,bilagVI.
-Bemyndigetorgan:
-Målstøjniveau:
-Garanteretstøjniveau:
12) Opfylderkraveneifølgendedirektiv
13) FølgendeharmoniseredeEN-standarderanvendt:
14) Adresse/Dato
15) Navn:
16) Stilling:

SVENSKA
(översättning)
1) EG-FÖRSÄKRANOMÖVERENSSTÄMMELSE
(Direktiv2006/42/EC,AnnexII,1A)
2) Tillverkare:
3) Adress:
4) Den tekniska filen har ifyllts av: den tekniska chefen vid KATO IMER S.p.A
5) Adress:
6) Det intygas att maskinen i kategorin: GRÄVSKOPA FÖR LASTNING
7) Typ:
8) Serienummer:
9) Installeradnettoeffekt(kW/rpm):
10) Överensstämmermedkravenimaskindirektivet2006/42/EG,medändringar,samtmedden
italienskalagstiftningensominförlivardirektivet.
11) Uppfyllervillkorensomomnämnsidirektiv2000/14/EG“bullerfrånmaskinerochutrustning
somäravseddaförutomhusanvändning”,samtmeddenlagstiftningsominförlivardirektivet:
Maskinkategori:grävskopaförlastning(bilagaI37)
Rutinersomhartillämpatsförattbedömaöverensstämmelsen:eninternkontrollav
produktionenochenbedömningavdentekniskadokumentationenmedperiodiskakontroller,
bilagaVI.
-Anmältorgan:
-Uppmättljudeffektnivå:
-Garanteradljudeffektnivå::
12) Uppfyllervillkorensomomnämnsiföljandedirektiv:
13) Följandeharmoniseradestandarderhartillämpats:
14) Ort/Datum:
15) Namn:
16) Befattning:
NORSK(oversettelse)
1) SAMSVARSERKLÆRING(ORIGINAL)
(Direktiv2006/42/EF,vedleggII,1A))
2) Produsent:
3) Adresse:
4) Tekniskdokumentasjonutarbeidetav: TekniskansvarligKATOIMERS.p.A.
5) Adresse:
6) Meddetteerklærerviatmaskinkategorien: HJULLASTER
7) Type:
8) Serienummer:
9) Installertnettoeffekt(kW/rpm):
10) ErisamsvarmedkraveneiMaskindirektivet2006/42/EF,medendringerogdennasjonale
lovgivningensomgjennomførerdisse;
11) DenerogsåisamsvarmedDirektiv2000/14/EF"Støyemisjonframaskinerogannetutstyrtil
utendørsbruk”ognasjonallovgivningsomgjennomførerdisse.
Maskinkategori:hjullaster(vedleggI37)
Prosedyrerbruktforsamsvarsvurdering:internkontrollavproduksjonenmed vurdering
avtekniskdokumentasjonogperiodiskkontroll,(vedlegg.VI).
-Tekniskkontrollorgan:
-Måltlydeffektnivå:
-Garantertlydeffektnivå::
12) Denerisamsvarmedkraveneifølgendedirektiv:
13) Følgendeharmonisertenormerbrukes:
14) Sted/Dato:
15) Navn:
16) Stilling:

SCHEDULED MAINTENANCE
Correct maintenance is essential to warrant long life of the machine in peak conditions. This is why KATO IMER has
scheduled a series of checks and operations to be carried out c/o authorised service centres.
WARNING: The scheduled Maintenance coupons are specified by the Manufacturer. The failure to perform them may
invalidate the guarantee.
SCHEDULED MAINTENANCE TABLE
HOURS
20/50 200 400 600 800 1000 1200 1400 1600
OPERATION
Engine oil & filter replacement
•
••
••
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Hydraulic system strainer
replacement
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Air cleaner replacement
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Track tension checking and
adjustment
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Hydraulic system strainer and
hydraulic oil replacement
•
••
• •
••
•

PREFACE
This manual provides all the procedures and instructions required for operating, inspecting and servicing the
minidumper. The procedures are designed to provide the best possible performance, productivity and safety.
Please note the following rules:
•The manual must be kept on board the machine in the provided compartment.
•Before operating the machine, read this manual throughout.
•Experience will augment the prescriptions of this manual, and will be gained in supervised operation of the
machine.
Some of the illustrations given in the manual may not be identical with your machine due to intervening
technological developments. If you have any questions about your machine or this manual, please contact
your reseller for the most recent updates.
SAFETY INFORMATION
This manual is a practical safe guide to the safe operation and control of the machine.
Before operating the machine, read the manual in full. This is the best way to avoid accidents.
Incorrect operation, control or servicing of the machine may cause injury or death.
Precautions are highlighted in the manual and on the machine itself with the symbol  and classified with the
words DANGER - WARNING - CAUTION, depending on the degree of hazard.
The classification is as follows:
A dangerous situation which may cause injury or death.
A potentially dangerous situation which may cause injury or death.
A potentially dangerous situation which may cause light or moderate injury. May also be used to indicate the
potential for damage to the machine or its parts.
We have made every effort to reduce the risks associated with correct use of the machine and, nonetheless, we
cannot be held responsible for predicting every kind of danger in all unintended operating conditions.
We have taken every effort to prevent accidents during he machine’s operation, however we are not liable for all
hazards in all working conditions.
The owner or operator must ALWAYS take care during work and have read and understood this manual
sufficiently to have the basic knowledge required to operate the machine correctly.
DANGER
WARNING
CAUTION
•B EFORE OPERATING , INSPECTING OR SERVICING THE MACHINE , READ THIS MANUAL AND MAKE SURE
YOU HAVE UNDERSTOOD ITS CONTENTS .
•I NCORRECT OPERATION OR SERVICING MAY CAUSE ACCIDENTS , INJURY OR DEATH .
•K EEP THIS MANUAL AT HAND FOR REFERENCE AT ALL TIMES .
•I F LOST OR DAMAGED , ASK YOUR RESELLER FOR ANOTHER COPY .
•C ONSTRUCTION EQUIPMENT IS COVERED BY A VARIETY OF FEDERAL , NATIONAL AND LOCAL
LEGISLATION . S INCE THIS LEGISLATION IS CONTINUALLY CHANGING AND DIFFERS FROM COUNTRY TO
COUNTRY , WE CANNOT INCLUDE IT IN THIS MANUAL . T HE OWNER OR OPERATOR ARE RESPONSIBLE FOR
INFORMING THEMSELVES IN THIS REGARD .
•T HE MACHINE ’ S COMPONENTS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE .
•M AKE SURE THAT THE SUPPLIED OPERATING MANUAL CORRESPONDS TO THE FEATURES OF THE
MACHINE , IN CASE OF DOUBT CONTACT KATO IMER ASSISTANCE SERVICE .
•KATO IMER RESERVES THE RIGHT TO CHANGE THE FEATURES OF THE MACHINE AND / OR THE
CONTENTS OF THIS MAN
UAL
,
WITHOUT BEING REQUIR
ED TO UPDATE THE PRE
VIOUS MACHINE AND
/
OR
WARNING

1 SAFETY
MINIDUMPER
CARRY 107
1
1 SAFETY MEASURES
1.1 GENERAL
1. MAKE SURE YOU HAVE READ AND UNDERSTOOD THE INSTRUCTIONS AND
WARNINGS
This manual, the nameplates and labels on the machine provide the information required for correct and safe
operation of the machine. The user is responsible for reading and understanding the said information; failure
to do so may lead to serious injury. Do not leave anything you have failed to understand to chance. Your
reseller will provide any additional information you may require. If you lose or damage the manual,
nameplates or labels, your reseller will replace them.
2. CHECK THE MINIDUMPER
Before starting work, check the minidumper and make sure there are no persons or obstacles in your work
area. Before starting, carefully check the machine for signs of wear and defects.
3. HEALTH
Take special care of your mental and physical health and note that the operator of a complicated machine
should be PHYSICALLY FIT. NEVER operate the machine under the influence of alcohol, medicines or
drugs of any kind.
4. SNUG FITTING WORK CLOTHES
Your work clothing must be snug, without lose sleeves, rings or other jewelry, as they may become trapped
in moving parts. Always wear the necessary clothes and accessories, including: helmet, safety gloves, visible
clothing, safety boots and ear defenders.
5. BEFORE STARTING THE MACHINE
Since all equipment is hydraulically operated, it is EXTREMELY IMPORTANT that the hydraulic fluid be at
temperature BEFORE you start working. while the fluid is heating up, the operator should check the
machine’s operation and whether it needs servicing. Remember; the basic principle of hydraulics is flow of
hydraulic fluid. If you hear a loud noise, this means that the pump is insufficiently lubricated due to cavitation,
often caused by the use of too heavy or dense oil. NEVER OPERATE THE MACHINE in such conditions; it
can seriously damage the pump.
6. MOVING PARTS
DO NOT approach moving parts. Do not hold anything close to moving parts. This may cause serious
accidents.
7. TAKE CARE IN THE VICINITY OF THE MACHINE’S HOT PARTS
Keep the engine away from buildings and other equipment during operation. Keep flammable materials away
and not place anything on the engine while it is running.
DO NOT touch the engine or exhaust when the machine is running or before it has had time to cool down.
These parts are very hot and cause serious burns.
8. GETTING ON AND OFF THE MACHINE
When getting on and off the machine, ALWAYS grip the handles.
NEVER grip the control levers when getting on or off the machine.
NEVER get on or off the machine while it is in motion.
Never attempt to get onto the machine with your hands full.
B
EFORE USING THE MACHINE MOVE AWAY EVERYONE NEARBY
.
WARNING

1 SAFETY
MINIDUMPER
CARRY 107
2
9. MAINTAIN GOOD VENTILATION
Do not use the machine for indoor works. Take all precautions to vent exhaust gas externally before starting
the engine if working in a hole in the ground, tunnel or trench. In such a place, the air trends to stagnate.
Breathing exhaust gas is very dangerous. Note that exhaust gases are fatally poisonous.
10.LIGHTING
The machine is designed to work in building jobsites and it does not have own lighting. It must be used in
enough illuminated places.
1.2 USE OF THE MACHINE
1. EXECUTE EACH MANOEUVRE, WITH RESPECT OF SAFETY
Execute all manoeuvres carefully. Operating brusquely the machine this can cause damages and reduce
consistently efficiency. Take care of regulations that warrant safety on job site. Leave after a sufficient safety
distance between machine and obstacle. Leading the machine on foot raise the platform assuring the hook.
2. DO NOT OVERLOAD
Never overload any cylinder enough to trigger the opening of the safety valve. This would cause an
excessive rise in the oil temperature, lowering the useful life of the hydraulic components.
3. SECURE FOOTING FOR SAFE OPERATION
Check that the machine footing is level and firm to avoid skidding or overturning if you need to use the
machine on the shoulder of a road or a slope.
4. MACHINE OPERATING LIMITS
The machine should be operated on a flat surface, but if you are moving material on sloping ground, be sure
that the tracks are positioned in the direction of the slope and not crossways. If you need to work on soft,
rough or unlevelled ground, take care to avoid overturning.
5. TIPPING
Be careful, during the reversal of accessory the center of gravity of the machine can moves, so the operation
must be done on a stable and not yielding surface.

1 SAFETY
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3
1.3 DRIVING SAFETY
1. WORKING MANEUVERS
In normal conditions (not emergency) ALWAYS steer as slowly as possible. Steering jerkily or while
stationary reduces the service life of the machine and its tracks. Steer slowly so as not to overload the drive
wheels, especially on uneven or sloping ground.
2. MOVING THE MACHINE IN SPECIAL CONDITIONS
If the ground is very uneven or rocky, drive the machine very slowly. NEVER CAUSE IMPACTS on the
machine or its tracks.
3. TAKE CARE WHEN DRIVING ON SLOPES
When operating the machine on sloping ground, drive uphill in reverse, and operate the machine from the
ground. Even slight roughness can cause the machine to bump around or tip over
DRIVE IN REVERSE, THE OPERATOR MUST BE UPHILL OF THE LOAD AT ALL TIMES.
NEVER STEER on sloping or unstable ground; the machine may tip over.
NEVER DRIVE ACROSS A SLOPE. When working on sloping ground, always drive uphill or downhill. Take
great care on icy ground as the machine may skid.
1.4 LOADING AND TRANSPORT
1. PRECAUTIONS WHEN LOADING/UNLOADING THE MINIDUMPER
ALWAYS load and unload the dumper on flat ground.
ALWAYS use sufficiently thick, wide and long ramps.
Remove any ice, snow or friable material form the ramps and truck bed before loading the machine.
NEVER steer on ramps.
2. TRANSPORT
Secure the machine to the truck with steel ropes and other locking equipment.
MAX. CLIMBABLE GRADIENT WITH MAXIMUM LOAD 11° - 20%
CAUTION
MAX. CLIMBABLE GRADIENT 20° - 36%
CAUTION

1 SAFETY
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4
1.5 PARKING
1. PARKING ON EMBANKMENTS AND SLOPES
NEVER LEAVE THE MACHINE PARKED on or near to an embankment, or on the edge of a dig or quarry.
They may collapse under its weight. Move the machine away form such danger areas if it is to remain
inactive for any time. If possible, park it on flat ground.
2. PARKING ON THE ROAD
If the machine must be parked on the road, warn other road users of its presence with barriers, flags,
illuminated notices and signs.
3. LEAVING THE MACHINE UNSUPERVISED
Before leaving the machine unsupervised, ALWAYS switch off the engine. Make sure its chocks are placed
and the parking brake engaged.
1.6 SERVICE
1. ROUTINE MAINTENANCE
Maintenance may be risky if not done with
appropriate caution. Maintenance staff must be
aware of the risks and implement suitable safety
procedures. Before servicing or repairing the
machine, always refer to the instruction manual.
Before ANY service work, stop the engine and
engage the parking brake to prevent unexpected
movements which may cause injury, raise the
accessory and fit its safety lock.
NEVER ALLOW ANYONE to work on the
undercarriage with the accessory raised if it is
not securely locked.
During maintenance operations, mark the control
levers with labels. These labels can only be
removed by aware personnel able to ensure that
safety rules are fully observed.
2. CLEANING THE MACHINE
Keep the machine clean. Remove al dirt and
grease, and check the machine’s equipment. Never leave flammable materials in the machine’s work area.
3. ADJUSTING THE HYDRAULIC PRESSURE
The hydraulic pressure must be measured and adjusted by qualified staff using suitable equipment.
If such staff is not available, contact your reseller.
4. FIRE AND EXPLOSION
Always keep petrol, lubricants and coolants as far away as possible form sources of heat and ignition. Many
liquids are extremely flammable. Dry immediately eventual overflows.
NEVER FILL THE FUEL TANK or lubricate the machine with the engine running.
NEVER SMOKE while filling the fuel tank or in the vicinity of flammable materials.
I F PARKED ON SLOPING GROUND OR WHEN THE MACHINE IS OUT OF SERVICE , ALWAYS ENGAGE THE PARKING
BRAKE .
I F THE MACHINE IS TO BE PARKED FOR A LONG TIME ON VERY SLOPING GROUND , CHOCK THE WHEELS WITH
ADDITIONAL CHOCKS
.
WARNING
SAFETY
LOCK

1 SAFETY
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5
5. ELECTROLYTIC BATTERY MAINTENANCE
Do not touch the internal battery elements.
Battery acid burns the skin and can cause blindness if it is splashed into the eyes.
In the event of contact with the acid, rinse the skin contacted with lots of water.
Use bicarbonate of soda to neutralise the acid.
If the acid gets in your eyes, rinse thoroughly and call for medical treatment immediately.
During battery servicing, remember that charging or discharging generates a highly explosive mixture of hydrogen and
oxygen.
A flame or spark can ignite these gases.
ALWAYS wear protective glasses and gloves when working with the battery.
6. HYDRAULIC SYSTEM MAINTENANCE
Before disconnecting a hydraulic line on the machine, be sure that:
- the shovel, if present, is on the ground
- the tool holder is in the lowered position
- the engine is off
- the pressurised air has been relieved from the hydraulic tank
- the control levers are moved repeatedly to lower the pressure in the pistons.
Before switching on the engine, make sure that all the connections are firmly tightened and that all the pipes and fittings
are in good conditions.
If you are struck by escaping pressurised hydraulic fluid, serious reactions can occur if proper medical
treatment is not administered immediately.

1 SAFETY
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6
1.7 SAFETY LABELS AND SIGNS
The machine bears a variety of safety signs and labels.
This section indicates where they are located and the respective hazards.
Make sure that all safety labels are legible. Clean and replace damaged and illegible signs.
Clean the labels with a rag, water and soap. Do not use solvents or petrol to do so.
If the label is attached to a part which must be replaced, take care to fit the new part with a new label.
Symbol Warning, Symbol Warning,
illustrated explanation illustrated explanation
Caution!
Read the manual before
operating, servicing or
transporting the machine.
The sign indicates the danger
of burns due to contact with
high temperature parts.
Do not touch hot parts while
the machine is operating or
before having given it time to
cool down after being
switched off; use suitable
safety equipment if
necessary.
The sign indicates the
shearing hazard associated
with the bucket.
Keep your hands away from
the bucket arm while the
bucket is operating.
The sign indicates the hazard of being struck by
objects thrown up by the tracks during movement.
Read the manual before using the machine to ensure
all operations are done correctly.
The sign indicates the hazard
of crushing by unexpected
movements of the accessory
or bucket (if present).
Keep a safe distance when
the machine is operating.
Always completely lower the
bucket and accessory before
leaving the machine
unsupervised.
Name
plate s
erial number.

2 INSTRUCTIONS FOR USE
MINIDUMPER
CARRY 107
7
2 INSTRUCTIONS FOR USE
2.1 MACHINE CONTROLS
:
>
:
:
C
B
AGDFEH
D
AC
B F H
E
D
ACB H
E
CARRY 107 BASECARRY 107 PLUSCARRY 107 E
:
>
:
:
:
>
:
:

2 INSTRUCTIONS FOR USE
MINIDUMPER
CARRY 107
8
CURVE ON THE LEFT
LEVER "B"
Steering
for ards
Steering
back ards
CURVE ON THE RIGHT
Steering
for ards Steering
back ards
LEVER "A"
SPOT LEFT TURN
For ards
Back ards
LEVER "B"
LEVER "A"
SPOT RIGHT TURN
LEVER "B"
LEVER "A"
For ards
Back ards
2.1.1 MACHINE TRAVEL (Levers A and B)
1. Move the lever of number’s setting of engine revolutions in the desired position.
2. Check right and left travel levers as follows:
STRAIGHT TRAVEL
-Forward travel
Push both levers forwards. The machine will move towards the front (dumper
end).
-STOP
Release the levers to stop the machine.
-Backward travel.
Pull both levers backwards. The machine will move towards the rear (operator end).
CORNERING
When cornering use the two levers as follows..
- Left turn
Push the right lever (1)
forwards to travel
forward and left, pull the
right lever towards you
to reverse and turn left.
- Right turn
Push the left lever (2)
forwards to travel
forward and right, pull
the left lever towards
you to reverse and turn
right.
SPOT TURN
- Spot left turn
Push the right lever “B”
forwards and at the
same time pull the left
lever “A” backwards.
This operation causes a
quick left turn.
- Spot right turn
Push the left lever “B”
forwards and at the
same time pull the right
lever “A” backwards.
This operation causes
a quick right turn.
DRIVING ON SLOPING GROUND
LEVE DI TRASFERIMENTO (DX e SX)
LEVA "B"
LEVA "A"
Trasferimento
in avanti
Trasferimento
indietro
Driving on slopes
•L OWER THE ENGINE SPEED .
•D O NOT CHANGE DRIVING SPEED .
•I F POSSIBLE , DRIVE WITH THE TRACKS POINTING UP OR
DOWN HILL , NOT ACROSS THE SLOPE .
•D O NOT STEER ON SLOPES , AS THIS CAN CAUSE THE
MACHINE TO TIP OVER OR SKID SIDEWAYS .
•I F THE MACHINE IS EQUIPPED WITH A BUCKET , KEEP IT AS
CLOSE TO THE GROUND AS POSSIBLE WHEN DRIVING ON
SLOPES .
WARNING

2 INSTRUCTIONS FOR USE
MINIDUMPER
CARRY 107
9
2.1.2 DOUBLE SPEED (Lever C)
Single speed travel
Pull the lever backwards to move at single speed. Use single speed on rough
ground or soft surfaces. Single speed is also recommended when loading and
unloading the machine from carrier transport.
Double speed travel
Moving the lever forwards, the machine moves at double speed. Use double
speed on hard and even surfaces.
2.1.3 TOOL HOLDER CONTROLS (Lever D)
To lift the tool holder: Push the lever forwards to lift the tool holder.
To lower the tool holder: Pull the lever backwards to lower the tool
holder.
2.1.4 THROTTLE CONTROL LEVER (Lever E)
Decelerator (
>
):Push the accelerator lever forwards to reduce engine rpm.
Accelerate (
:
): Pull the accelerator lever backwards to increase engine
rpm.
2.1.5 LOADING SHOVEL LEVER (OPTIONAL) (Lever F)
Shovel down: Push the lever forwards to lower the shovel and use it to
take up the material.
Shovel up: Pull the lever backwards to lift the shovel and dump.
2.1.6 EXTENSION - RETRACTING LEVER (Lever G)
(Applicable for machines fitted with extensible track)
Utilizzare il meccanismo di espansione-contrazione seguendo le procedure qui
sotto riportate.
1. Use the spanner mechanism following the procedures described below.
2. Increase engine rpm.
3. Move the “Spanner Lever” forwards or backwards to extend or retract the
track.
Track extension: Push the lever forwards.
Track retracting: Pull the lever backwards.
2.1.7 USING THE POWER PORTS FOR MOBILE TOOLS
(OPTIONAL) (Lever F)
(Concrete mixer kit, demolition hammer, shear or other)
Using loading shovel lever.
In this case send the shovel to the end of its upward stroke and use the lever lock
to supply the tool.
2.1.8 BATTERY CUT-OFF (Switch H)
(Only in the machine with electric start)
OFF Position: Battery power supply is off, all operations are shut off.
ON Position: Battery power supply is on.
LEVER DOUBLE SPEED
Double
s peed Single
speed
LEVER "C"
:
:
TOOL HOLDER LEVER
Lift
Lo er
LEVER "D"
THROTTLE LEVER
Accelerate
LEVER "E"
Decelerator
:
>
SHOVEL LEVER
Lo er
LEVA "F"
Raise
EXTENSION LEVER
Extending
carrier
Contraction
carrier
LEVER "G"
AUX. PORT LEVER
Enabled
LEVER "F"
Lock lever
BATTERY CUT-OFF
SWITCH "H"
OFF
ON
ON
OFF
>
:
M OVING THIS LEVER BACK WITH THE ENGINE OFF , THE TOOL HOLDER
LOWERS UNDER ITS OWN WEIGHT .
WARNING

2 INSTRUCTIONS FOR USE
MINIDUMPER
CARRY 107
10
2.2 USE OF THE ENGINE
CHECKS BEFORE STARTING THE ENGINE.
Check the levels of the hydraulic oil, engine oil and fuel.
For the checking methods, refer to the “Daily checks” section of this manual.
This paragraph describes the basic manoeuvres for starting. It is in any case necessary to better familiarize with the
procedures described, consulting the engine manufacturer’s handbook provided with the machine and contained in the
special compartment.
2.2.1 GASOLINE ENGINE STARTING.
1. Turn the fuel valve to the “ON” position.
2. Move the choke lever to the “CLOSE” position.
ON ······
FUEL VALVE
ON
CLOSE ···
CHOKE LEVER
CLOSE
NOTE: Do not use choke lever if the engine is warm or the air temperature is high.
3. Move the throttle control lever slightly to the left.
4. Start the engine.
•With recoil starter:
turn the engine switch to the “ON”
position.
Pull the starter grip lightly until resistance
is felt, then pull briskly.
CAUTION:
Do not allow the
starter grip to snap
back against the
engine. Return it
gently to prevent
damages to the
starter.
•With electric starter (where equipped):
Turn engine switch to the “START” position and hold it there until the engine start.
NOTE:
Do not use electric starter for more than 5 seconds at
a time.
If the engine fails to start, release the key and wait 10
seconds before operating the starter again.
When the engine starts, return the switch to the “ON”
position.
2.2.2 SWITCH OFF THE GASOLINE ENGINE
1. Let it rev the motor at LOW REVOLUTIONS for few minutes.
This allows to motor to get cool gradually before switching off.
2. Switch off the motor referring to what advised by the motor’s
manufacturer, by reading the appropriate manual, provided in
the machine.
THROTTLE CONTROL LEVER
HIGH LOW
HANDLE STARTING
ENGINE SWITCH
ON
ON
ENGINE SWITCH
START

2 INSTRUCTIONS FOR USE
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11
2.2.3 STARTING OF DIESEL ENGINE
1. Check that diesel cock, under the tank, is opened.
2. Put the accelerator lever (E) in the intermediate position.
3. Turn the key (I) in “ON” position. The indicators (N) “oil
pression” and (M) “battery charge" light up.
4. Turn the key (I) in “START” position until the engine starts up.
Free the key (I) after start up. The indicators (N) and (M) switch
off. Do not operate start up engine more than 15 sec. If the
engine does not start up in 15 sec., let cool the engine during 2
minutes before restarting up. Put the key (I) in “OFF” position
before retrying to start up.
5. Decrease the engine speed to allow the warming.
2.2.4 SWITCH OFF DIESEL ENGINE
Put the accelerator lever (E) at minimum speed, put the key (I) in
“OFF” position and pull the red button “STOP” (L) till the engine
switches off.
2.2.5 DIESEL ENGINE ELECTRIC SCHEDULE
SHEATH
CONNECTOR FEMALE
ON THE MOTOR
YELLOW
WHITE GREEN
RED
OIL PRESSURE
SENSOR
RED
GREEN
WHITE
YELLOW
CONNECTOR MALE
ON THE STARTER CABLE
SHEATH
15/54
RED
YELLOW
BLACK
15
30
50
GREEN
WHITE
30/1
KEY SWITCH
BLACK
CHARGE
WARNING LAMP OIL PRESSURE WARNING LAMP
2.2.6 FUEL SEDIMENTER
The fuel tank is equipped with a sedimentation and draining system for water found in the fuel. Any water or
other impurities that deposit in the transparent sedimenter (1) are drained through the valve (2). Check and
drain out any water and impurities every 50 hours or as needed. Turn the engine off, place a suitable pan
under the draining pipe (3), open the valve and let the polluted fuel, water and impurities flow out. Close the
valve firmly.
Note: Always dispose of drained fluids as established by local regulations.
2.3 WARMING THE MACHINE
As for all hydraulic systems, it is very important that the oil reach its operating temperature before starting
work. The time required for warming can be spent performing a few simple maintenance checks. Before
carrying out operations at full load carefully follow the instructions given below:
1 Allow the engine to warm up slowly at low speed for 5 minutes.
2 Operate the tool holder cylinder to warm the hydraulic components quicker.
N
M
I
E
L
Stop
(OFF)
Operation
(ON)
S
tart
(START)
KEI SWITCH
SEDIMENTER