Kato Imer CARRY 105 ELECTRIC POWER User manual

OPERATING INSTRUCTIONS
TRACKED MINIDUMPER
CARRY 105
serial numbers from nr.
:
MB 00010
(Original instructions
)
03/17
–
R00
Codice 205040703
3
EN

CONTENTS
ROUTINE MAINTENANCE
PREFACE
SAFETY INFORMATION
1 SAFETY MEASURES ...................................................................................................1
1.1 GENERAL............................................................................................................................................... 1
1.2 USE OF THE MACHINE......................................................................................................................... 2
1.3 DRIVING SAFETY .................................................................................................................................. 3
1.4 LOADING AND TRANSPORT................................................................................................................ 3
1.5 PARKING................................................................................................................................................ 3
1.6 SERVICE................................................................................................................................................. 4
1.7 SAFETY LABELS AND SIGNS.............................................................................................................. 5
2 OPERATING INSTRUCTIONS......................................................................................6
2.1 CONTROLS ............................................................................................................................................ 6
2.1.1a DRIVING THE MACHINE (Levers B and C machine with double pump)........................................... 7
2.1.1b DRIVING THE MACHINE (Levers A and B machine with triple pump).............................................. 8
2.1.2a ACCESSORY LEVER (Lever A machine with double pump)............................................................. 9
2.1.3a BUCKET LEVER (OPTIONAL)(Lever D machine with double pump)................................................ 9
2.1.4a PARKING BRAKE LEVER (Lever E machine with double pump)...................................................... 9
2.1.2b ACCESSORY LEVER (Lever C machine with triple pump) ............................................................. 10
2.1.3b BUCKET LEVER (OPTIONAL)(Lever D machine with triple pump)................................................. 10
2.1.4b PARKING BRAKE LEVER (Lever E machine with triple pump)....................................................... 10
2.2 USING THE COMBUSTION ENGINE .................................................................................................. 11
2.2.1 STARTING THE PETROL ENGINE................................................................................................... 11
2.2.2 STOPPING THE PETROL ENGINE................................................................................................... 11
2.3 PREHEATING THE MACHINE............................................................................................................. 11
2.4 LIFTING THE MACHINE ...................................................................................................................... 12
2.5 LOADING AND UNLOADING THE MACHINE.................................................................................... 12
2.6 EQUIPMENT......................................................................................................................................... 13
2.7 OPERATION AND ACCESSORIES..................................................................................................... 14
2.7.1 SKIP.................................................................................................................................................... 14
2.7.2 SELF-LOADING BUCKET.................................................................................................................. 14
2.7.3 LOADING PLATFORM ....................................................................................................................... 14
2.7.4 FOOT PLATE (OPTIONAL)................................................................................................................ 15
2.7.5 ASSEMBLING THE SELF-LOADING BUCKET (OPTIONAL) ........................................................... 15
2.7.6 PARKING BRAKE............................................................................................................................... 17
2.8 ACCESSORY REPLACEMENT PROCEDURE................................................................................... 18
2.8.1 DISENGAGING AND REMOVING ACCESSORIES.......................................................................... 18
2.8.2 LIFTING THE SKIP WITH SELF-LOADING BUCKET ....................................................................... 20
2.9 PRECAUTIONS WHEN USING RUBBER TRACKS........................................................................... 21
2.10 PARKING THE MACHINE.................................................................................................................... 21
3 MAINTENANCE ..........................................................................................................22
3.1 MAINTENANCE PERIODS................................................................................................................... 22
3.2 RECOMMENDED LUBRICANTS TABLE............................................................................................ 22
3.3 CHECKS AND MAINTENANCE WHEN NECESSARY....................................................................... 23
3.3.1 CHECK TRACK TENSION................................................................................................................. 23
3.3.2 ADJUSTING THE TRACK TENSION................................................................................................ 23
3.3.3 SERVICING RUBBER TRACKS......................................................................................................... 23
3.4 DAILY CHECKS AND MAINTENANCE............................................................................................... 24
3.4.1 ENGINE OIL LEVEL AND CHANGE.................................................................................................. 24
3.4.2 HYDRAULIC FLUID RESERVOIR LEVEL......................................................................................... 24
3.4.3 FILLING THE FUEL TANK ................................................................................................................. 24
3.4.4 INSPECTING THE MACHINE............................................................................................................ 25
3.5 CHECKS AND MAINTENANCE EVERY 50 HOURS .......................................................................... 25
3.5.1 CLEANING THE AIR FILTER ELEMENT........................................................................................... 25
3.6 CHECKS AND MAINTENANCE EVERY 200 HOURS ........................................................................ 25
3.6.1 CHANGING THE ENGINE OIL........................................................................................................... 25
3.6.2 CLEANING THE FUEL SEDIMENT SUMP........................................................................................ 25

3.6.3 REPLACING THE AIR FILTER ELEMENT ........................................................................................ 26
3.6.4 REPLACING THE HYDRAULIC CIRCUIT FILTER............................................................................ 26
3.7 CHECKS AND MAINTENANCE EVERY 600 HOURS (1 YEAR)........................................................ 26
3.7.1 CHANGING THE HYDRAULIC FLUID............................................................................................... 26
3.8 SPECIAL CONDITIONS ....................................................................................................................... 27
3.9 LENGTHY STORAGE .......................................................................................................................... 28
4 TROUBLESHOOTING ................................................................................................29
4.1 PROBLEMS AND SOLUTIONS........................................................................................................... 29
4.2 SPARE PARTS..................................................................................................................................... 29
5 HYDRAULIC CIRCUIT DIAGRAM..............................................................................30
5.1 TECHNICAL DATA............................................................................................................................... 30
5.2 HYDRAULIC CIRCUIT DIAGRAM ....................................................................................................... 30
6 TECHNICAL SPECIFICATIONS.................................................................................31
6.1 GENERAL SPECIFICATIONS.............................................................................................................. 31
6.2 DIMENSIONS OF MACHINE................................................................................................................ 31
6.3 MACHINE DIMENSIONS AND OPERATING LIMITS.......................................................................... 32

1) DICHIARAZIONE “CE” DI CONFORMITÁ (ORIGINALE)
(Direttiva 2006/42/CE,allegato II, 1A)
2) Fabbricante: KATO IMER S.p.A.
3) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY
4) File tecnico compilato da: Direttore tecnico KATO IMER S.p.A.
5) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY
6) Dichiara che la macchina categoria: CRAWLER COMPACT DUMPER
7) Tipo: CARRY 105
8) Numero di serie: MB________
9) Potenza netta installata (kW/rpm): 4,7 / 3600
10) È conforme ai requisiti della Direttiva Macchine 2006/42/CE, come modificata e alla legislazione
nazionale che la traspone.
11) È conforme alle condizioni della Direttiva 2000/14/CE modificata dalla 2005/88/CE “emissione
acustica ambientale delle macchine ed attrezzature destinate a funzionare all’aperto” e alla
legislazione nazionale che la traspone. (Dlgs.262/2002)
- Categoria macchina: Dumper annesso I n°18
- Procedure applicate per le valutazioni di conformità: controllo interno della produzione con
valutazione della documentazione tecnica e controlli periodici, all. VI. (1aprocedura)
- Ente notificato : ECO S.p.A. – via Mengolina, 33 – 48018 Faenza (RA) – Italy
- Livello di potenza sonora misurato: L
WA
98 dB
- Livello di potenza sonora garantito: L
WA
99 dB
12) È conforme alle condizioni della seguente direttiva: 2014/30/CE
13) Sono state applicate le seguenti norme armonizzate: EN ISO 12100; EN ISO 3744; EN 474 -1;
EN 474 -6
14) Luogo/Data: San Gimignano…... - …………
…………………………………………
15) Nome : Tsutomu Kikuchi
16) Posizione: Presidente KATO IMER
S.p.A.

ENGLI
SH
(Translation)
1) DECLARATIONOFCONFORMITY
(Directive2006/42/EC,AnnexII,1A)
2) Manufacture:
3) Address:
4) Technical file compiled by: KATO IMER S.p.A. Technical department manager
5) Address:
6) Herebywedeclarethatthemachinecategory:DUMPER.
7) Type:
8) Serialnumber:
9) Netpowerinstalled(kW/rpm):
10) Isinconformitywiththeprovisionsofthe<<MachineryDirective>>2006/42/EC,as
amendedandtheregulationstransposingitintonationallaw;
11) Alsocomplieswiththeprovisions“noiseemissionintheenvironmentbyequipmentforuse
outdoors”directive2000/14/ECandtheregulationstransposingitintonationallaw
-Machinecategory:dumper,(AnnexI37)
-Conformityassessmentprocedurefollowed: internalcontrolofproductionwith
assessmentoftechnicaldocumentationandperiodicalchecking,annexVI.(1
st
procedure)
-Thenotifiedbody:
-Measuredsoundpowerlevel:
-Guaranteedsoundpowerlevel:
12) Thefollowingrespectiverequirementsfulfill:
13) HarmonizedEN-standardstaken:
14) Place/Date:
15) Name:
16) Position:
FRENCH(Traduction)
1) DECLARATION«CE»DECONFORMITE
(Directive2006/42/CE,annexeII,1A)
2) Nomduconstructeur:
3) Adresse:
4) Fichier technique rédigé par: Directeur technique KATO IMERS.p.A.
5) Adresse:
6) Déclarequelamachinedécriteci-dessousdésignée:TRANSPORTEUR.
7) Typedumateriel:
8) Numérodesérie:
9) Puissancenetinstallée:
10) Estconformeauxdispositionsdeladirective«machines»2006/42/CEmodifiéeetaux
législationsnationaleslatransposant:
11) Estégalementconformeauxdispositionsdeladirective«émissionssonoresdes
équipementsutilisésàl’extérieurdesbâtiments»2000/14/CEetauxlégislationsnationales
latransposant.
-Machine:transporteur,(annexeI 37)
-Procédureappliquéepourl’évaluationdelaconformité:procéduredecontrôleinternedela
production,avecévaluationdeladocumentationtechniqueetcontrôlepériodique,annexVI.
-Organismenotifié:
-Niveaudepuissanceacoustiquemesuré:
-Niveaudepuissanceacoustiquegaranti:
12) Estégalmentconformeauxdispositionsdeladirectivesuivantes:
13) Estconformeauxnormesharmoniséessuivantes:
14) Adresse/Date:
15) Signataire:
16) Qualitedusignataire:
SPANISH (Traducciòn)
1) DECLARACION“CE”DECONFORMIDAD
(Directriz2006/42/CE,anexoII,1A)
2) Fabricante:
3) Direccion:
4) Archivo técnico compilado por: Director técnicoKATO IMERS.p.A.
5) Direccion:
6) Conelpresentedocumentodeclaramosquelamaquinacategoria:TRANSPORTADOR.
7) Tipo:
8) Numerodeserie:
9) Potencianetainstalada:
10) CumplelaDirectrizMaquinas2006/42/CE,incluidaslesmodificationesdelamisma:
11) CumplelaDirectriz2000/14/CEsobre“emisionessonorasenelentornodebidasalas
máquinasdeusoalairelibre”incluidaslesmodificationesdelamisma:
-Categoriamaquina:transportador,(anexoI37)
-Procedimientodeevaluacióndelaconformidadquesehaseguido:controldela
producciónconevaluacióndeladocumentacióntécnicaycomprobacionesperiódicas,
anexoVI.
-Organismonotificado:
-Niveldepotenciaacústicamedido:
-Niveldepotenciaacústicagarantizado:
12) Satisfacenlasiguentedirectriz:
13) Cumplenlesnormasarmonizadas:
14) Direccion/Data
15) Nombre:
16) Puesto:
GERMAN
(Ubersetzung)
1) EG-KONFORMITÄTSERKLÄRUNG
(Direktive2006/42/EG,NachtragII,1A)
2) Hersteller:
3) Adresse:
4) Technische Datei erstellt von: Technischer Leiter KATOIMERS.p.A
5) Adresse:
6) Erklärthiermit,dassdieMaschine-Kategorie:TRANSPORTER.
7) Typ:
8) Seriennummer:
9) InstallierteNutzleitung
10) KonformistmitdeneinschlägigenBestimmungenderEG-Maschinenrichtlinie(EG-
Richtlinie2006/42/EG)inklusivederenÄnderungen,unddernationalenGesetzgebung
welchdieseBestimmungenumsetzt:
11) KonformistmitdenBedingungenderEG-Richtlinie200/14/EGüber«umweltbelastende
GeräuschemissionenvonzurVerwendungimFreien vorgesehenenGerätenund
Maschinen»,inklusivederenÄnderungen.
-Maschine-Kategorie:Transporter,(NachtragI37)
-AngewandtesKonformitätsbewertungsverfahren:internefertigungskontrollemit
begutachtungdertechnischenunterlagenundregelmässigerprüfung,AnhangVI.
-DerbeteiligtenbenanntenStelle:
-GemessenerSchalleistungspegel:
-GarantiertterSchalleistungspegel:
12) KonformistmitdenfolgendenBedingungenderEG-Richtlinie:
13) FolgendeharmonisierteNormenzurAnwendunggelangen:
14) Adresse/Datum:
15) Name:
16) Position:
DUTCH (Vertaling)
1) EG-VERKLARINGVANOVEREENSTEMMING
(EG-Richtljn2006/42/EG,AnhangII,1A)
2) Fabrikant:
3) Adres:
4) Technisch bestand opgesteld door: Technisch directeur KATO IMERS.p.A.
5) Adres:
6) Hierbijwerklarenwijdatonderstaandemachinescategorie:DUMPER.
7) Type:
8) SerieNummer:
9) Nettogeinstalleerdvermogen:
10) OvereenstemmenmetdegewijzigderichtlijnEG-Richtlinie2006/42/EGendenaar
nationalewetgevingtransponerenderegelingen.
11) Voldoestbovendienaandebepalingenvanderichtlijn2000/14/EG„Geluidsemisseinhet
milieudoormaterieelvoorgebruikbuitenshuis“endenaarnationalewetgeving
transponerenderegelingen.
-Machinescategorie:dumper,(anhangI37)
-Overeenstemmingsbeoordelingsprocedure:internecontrolevanproductiemet
beoordelingvantechnischedocumentatieenperiodiekekeuring,bijlageVI.
-Betrokkenaangemeldeinstantie:
-Gemetengeluidsvermogensniveau:
-Gewaarborgdgeluidsvermogensniveau:
12) Devolgenderespectievelijkeeisenvoldoen:
13) GeharmoniseerdeEN-Standaarden:
14) Adres/Datum:
15) Naam:
16) Functie:
DANISH (Oversættelse)
1) OVERENSSTEMMELSESERKLÆRING
(EF-direktiv2006/42/EF,bilagII,1A)
2) Produktion:
3) Adresse:
4) Teknisk dossier udarbejdet af: Teknisk direktør KATO IMERS.p.A.
5) Adresse:
6) Vierklærerherved,atmaskinenikategorien:GRAVEMASKINE.
7) Type:
8) Serienummer:
9) Nettoydelse:
10) ErioverensstemmelsemedMaskindirektivet2006/42/EF,somændretoginkorporereti
nationallovgivning
11) ErioverensstemmelsemedEU-direktiv2000/14/EFom“støjudslipimiljøetforudendørs
udstyr”sominkorporeretinationallovgivning:
Maskinenikategori:gravemaskine,(bilagI37)
Procedureanvendttilvurderingafoverensstemmelse:internkontrolafproduktionmed
vurderingafdentekniskedokumentationogperiodiskkontrol,bilagVI.
-Bemyndigetorgan:
-Målstøjniveau:
-Garanteretstøjniveau:
12) Opfylderkraveneifølgendedirektiv
13) FølgendeharmoniseredeEN-standarderanvendt:
14) Adresse/Dato
15) Navn:
16) Stilling:

S
VENSKA
(översättning)
1) EG-FÖRSÄKRANOMÖVERENSSTÄMMELSE
(Direktiv2006/42/EC,AnnexII,1A)
2) Tillverkare:
3) Adress:
4) Den tekniska filen har ifyllts av: den tekniska chefen vid KATO IMER S.p.A
5) Adress:
6) Det intygas att maskinen i kategorin: GRÄVSKOPA FÖR LASTNING
7) Typ:
8) Serienummer:
9) Installeradnettoeffekt(kW/rpm):
10)Överensstämmermedkravenimaskindirektivet2006/42/EG,medändringar,samtmedden
italienskalagstiftningensominförlivardirektivet.
11)Uppfyllervillkorensomomnämnsidirektiv2000/14/EG“bullerfrånmaskinerochutrustningsom
äravseddaförutomhusanvändning”,samtmeddenlagstiftningsominförlivardirektivet:
Maskinkategori:grävskopaförlastning(bilagaI37)
Rutinersomhartillämpatsförattbedömaöverensstämmelsen:eninternkontrollavproduktionen
ochenbedömningavdentekniskadokumentationenmedperiodiskakontroller,bilagaVI.
-Anmältorgan:
-Uppmättljudeffektnivå:
-Garanteradljudeffektnivå::
12)Uppfyllervillkorensomomnämnsiföljandedirektiv:
13)Följandeharmoniseradestandarderhartillämpats:
14)Ort/Datum:
15)Namn:
16)Befattning:
NORSK(oversettelse)
1) SAMSVARSERKLÆRING(ORIGINAL)
(Direktiv2006/42/EF,vedleggII,1A))
2) Produsent:
3) Adresse:
4) Tekniskdokumentasjonutarbeidetav: TekniskansvarligKATOIMERS.p.A.
5) Adresse:
6) Meddetteerklærerviatmaskinkategorien: HJULLASTER
7) Type:
8) Serienummer:
9) Installertnettoeffekt(kW/rpm):
10)ErisamsvarmedkraveneiMaskindirektivet2006/42/EF,medendringerogdennasjonale
lovgivningensomgjennomførerdisse;
11)DenerogsåisamsvarmedDirektiv2000/14/EF"Støyemisjonframaskinerogannetutstyrtil
utendørsbruk”ognasjonallovgivningsomgjennomførerdisse.
Maskinkategori:hjullaster(vedleggI37)
Prosedyrerbruktforsamsvarsvurdering:internkontrollavproduksjonenmed vurdering
avtekniskdokumentasjonogperiodiskkontroll,(vedlegg.VI).
-Tekniskkontrollorgan:
-Måltlydeffektnivå:
-Garantertlydeffektnivå::
12)Denerisamsvarmedkraveneifølgendedirektiv:
13)Følgendeharmonisertenormerbrukes:
14)Sted/Dato:
15)Navn:
16)Stilling:

2
ROUTINE MAINTENANCE
Proper maintenance is essential to a long and effective service life. KATO IMER has set out a series of controls and jobs
to be done at our authorized service centers.
CAUTION: Programmed service is required by the Manufacturer. Failure to have the machine serviced as prescribed
voids the warranty.
PROGRAMMED SERVICE PERIODS
HOURS
20/50 200 400 600 800 1000 1200 1400 1600
JOB
Change oil and engine filter
•
••
••
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Control / replace engine air filter
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Control / adjust track tension
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Replace hydraulic circuit filter
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
Change hydraulic fluid
•
••
• •
••
•

3
PREFACE
This manual provides all the procedures and instructions required for operating, inspecting and servicing the
minidumper. The procedures are designed to provide the best possible performance, productivity and safety.
Please note the following rules:
•The manual must be kept on board the machine in the provided compartment.
•Before operating the machine, read this manual throughout.
•Experience will augment the prescriptions of this manual, and will be gained in supervised operation of
the machine.
Some of the illustrations given in the manual may not be identical with your machine due to intervening
technological developments. If you have any questions about your machine or this manual, please
contact your reseller for the most recent updates.
SAFETY INFORMATION
This manual is a practical safe guide to the safe operation and control of the machine.
Before operating the machine, read the manual in full. This is the best way to avoid accidents.
Incorrect operation, control or servicing of the machine may cause injury or death.
Precautions are highlighted in the manual and on the machine itself with the symbol  and classified with
the words DANGER - WARNING - CAUTION, depending on the degree of hazard.
The classification is as follows:
A dangerous situation which may cause injury or death.
A potentially dangerous situation which may cause injury or death.
A potentially dangerous situation which may cause light or moderate injury. May also be used to indicate the
potential for damage to the machine or its parts.
We have made every effort to reduce the risks associated with correct use of the machine and, nonetheless,
we cannot be held responsible for predicting every kind of danger in all unintended operating conditions.
We have taken every effort to prevent accidents during he machine’s operation, however we are not liable
for all hazards in all working conditions.
The owner or operator must ALWAYS take care during work and have read and understood this manual
sufficiently to have the basic knowledge required to operate the machine correctly.
DANGER
WARNING
CAUTION
•B EFORE OPERATING , INSPECTING OR SERVICING THE MACHINE , READ THIS MANUAL AND MAKE SURE
YOU HAVE UNDERSTOOD ITS CONTENTS .
•I NCORRECT OPERATION OR SERVICING MAY CAUSE ACCIDENTS , INJURY OR DEATH .
•K EEP THIS MANUAL AT HAND FOR REFERENCE AT ALL TIMES .
•I F LOST OR DAMAGED , ASK YOUR RESELLER FOR ANOTHER COPY .
•C ONSTRUCTION EQUIPMENT IS COVERED BY A VARIETY OF FEDERAL , NATIONAL AND LOCAL
LEGISLATION . S INCE THIS LEGISLATION IS CONTINUALLY CHANGING AND DIFFERS FROM COUNTRY TO
COUNTRY , WE CANNOT INCLUDE IT IN THIS MANUAL . T HE OWNER OR OPERATOR ARE RESPONSIBLE FOR
INFORMING THEMSELVES IN THIS REGARD .
•T HE MACHINE ’ S COMPONENTS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE .
•M AKE SURE THAT THE SUPPLIED OPERATING MANUAL CORRESPONDS TO THE FEATURES OF THE
MACHINE , IN CASE OF DOUBT CONTACT KATO IMER ASSISTANCE SERVICE .
•KATO
IMER RESERVES THE RIGHT TO CHANGE THE FEATURES OF THE MACHINE AND / OR THE
CONTENTS OF THIS MANUAL , WITHOUT BEING REQUIRED TO UPDATE THE PREVIOUS MACHINE AND / OR
MANUALS
.
WARNING

1 SAFETY MEASURES
MINIDUMPER
CARRY 105
1
1 SAFETY MEASURES
1.1 GENERAL
1. MAKE SURE YOU HAVE READ AND UNDERSTOOD THE INSTRUCTIONS AND
WARNINGS
This manual, the nameplates and labels on the machine provide the information required for correct and safe
operation of the machine. The user is responsible for reading and understanding the said information; failure
to do so may lead to serious injury. Do not leave anything you have failed to understand to chance. Your
reseller will provide any additional information you may require. If you lose or damage the manual,
nameplates or labels, your reseller will replace them.
2. CHECK THE MINIDUMPER
Before starting work, check the minidumper and make sure there are no persons or obstacles in your work
area. Before starting, carefully check the machine for signs of wear and defects.
3. HEALTH
Take special care of your mental and physical health and note that the operator of a complicated machine
should be PHYSICALLY FIT. NEVER operate the machine under the influence of alcohol, medicines or
drugs of any kind.
4. SNUG FITTING WORK CLOTHES
Your work clothing must be snug, without lose sleeves, rings or other jewelry, as they may become trapped
in moving parts. Always wear the necessary clothes and accessories, including: helmet, safety gloves, visible
clothing, safety boots and ear defenders.
5. BEFORE STARTING THE MACHINE
Since all equipment is hydraulically operated, it is EXTREMELY IMPORTANT that the hydraulic fluid be at
temperature BEFORE you start working. while the fluid is heating up, the operator should check the
machine’s operation and whether it needs servicing. Remember; the basic principle of hydraulics is flow of
hydraulic fluid. If you hear a loud noise, this means that the pump is insufficiently lubricated due to cavitation,
often caused by the use of too heavy or dense oil. NEVER OPERATE THE MACHINE in such conditions; it
can seriously damage the pump.
6. MOVING PARTS
DO NOT approach moving parts. Do not hold anything close to moving parts. This may cause serious
accidents.
7. TAKE CARE IN THE VICINITY OF THE MACHINE’S HOT PARTS
Keep the engine away from buildings and other equipment during operation. Keep flammable materials away
and not place anything on the engine while it is running.
DO NOT touch the engine or exhaust when the machine is running or before it has had time to cool down.
These parts are very hot and cause serious burns.
8. GETTING ON AND OFF THE MACHINE
When getting on and off the machine, ALWAYS grip the handles.
NEVER grip the control levers when getting on or off the machine.
NEVER get on or off the machine while it is in motion.
Never attempt to get onto the machine with your hands full.
B
EFORE USING THE MACHINE MOVE AWAY EVERYONE NEARBY
.
WARNING

1 SAFETY MEASURES
MINIDUMPER
CARRY 105
2
9. MAINTAIN GOOD VENTILATION
Do not use the machine for indoor works. Take all precautions to vent exhaust gas externally before starting
the engine if working in a hole in the ground, tunnel or trench. In such a place, the air trends to stagnate.
Breathing exhaust gas is very dangerous. Note that exhaust gases are fatally poisonous.
10.LIGHTING
The machine is designed to work in building jobsites and it does not have own lighting. It must be used in enough
illuminated places.
1.2 USE OF THE MACHINE
1. EXECUTE EACH MANOEUVRE, WITH RESPECT OF SAFETY
Execute all manoeuvres carefully. Operating brusquely the machine this can cause damages and reduce
consistently efficiency. Take care of regulations that warrant safety on job site. Leave after a sufficient safety
distance between machine and obstacle. Leading the machine on foot raise the platform assuring the hook.
2. DO NOT OVERLOAD
Never overload any cylinder enough to trigger the opening of the safety valve. This would cause an
excessive rise in the oil temperature, lowering the useful life of the hydraulic components.
3. SECURE FOOTING FOR SAFE OPERATION
Check that the machine footing is level and firm to avoid skidding or overturning if you need to use the
machine on the shoulder of a road or a slope.
4. MACHINE OPERATING LIMITS
The machine should be operated on a flat surface, but if you are moving material on sloping ground, be sure
that the tracks are positioned in the direction of the slope and not crossways. If you need to work on soft,
rough or unlevelled ground, take care to avoid overturning.
5. TIPPING
Be careful, during the reversal of accessory the center of gravity of the machine can moves, so the operation
must be done on a stable and not yielding surface.

1 SAFETY MEASURES
MINIDUMPER
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1.3 DRIVING SAFETY
1. WORKING MANEUVERS
In normal conditions (not emergency) ALWAYS steer as slowly as possible. Steering jerkily or while
stationary reduces the service life of the machine and its tracks. Steer slowly so as not to overload the drive
wheels, especially on uneven or sloping ground.
2. MOVING THE MACHINE IN SPECIAL CONDITIONS
If the ground is very uneven or rocky, drive the machine very slowly. NEVER CAUSE IMPACTS on the
machine or its tracks.
3. TAKE CARE WHEN DRIVING ON SLOPES
When operating the machine on sloping ground, drive uphill in reverse, and operate the machine from the
ground. Even slight roughness can cause the machine to bump around or tip over
DRIVE IN REVERSE, THE OPERATOR MUST BE UPHILL OF THE LOAD AT ALL TIMES.
NEVER STEER on sloping or unstable ground; the machine may tip over.
NEVER DRIVE ACROSS A SLOPE. When working on sloping ground, always drive uphill or downhill. Take
great care on icy ground as the machine may skid.
1.4 LOADING AND TRANSPORT
1. PRECAUTIONS WHEN LOADING/UNLOADING THE MINIDUMPER
ALWAYS load and unload the dumper on flat ground.
ALWAYS use sufficiently thick, wide and long ramps.
Remove any ice, snow or friable material form the ramps and truck bed before loading the machine.
NEVER steer on ramps.
2. TRANSPORT
Secure the machine to the truck with steel ropes and other locking equipment.
1.5 PARKING
I F PARKED ON SLOPING GROUND OR WHEN THE MACHINE IS OUT OF SERVICE , ALWAYS ENGAGE THE PARKING
BRAKE .
I F THE MACHINE IS TO BE PARKED FOR A LONG TIME ON VERY SLOPING GROUND , CHOCK THE WHEELS WITH
ADDITIONAL CHOCKS
.
WARNING
MAX. CLIMBABLE GRADIENT WITH MAXIMUM LOAD 11° - 20%
CAUTION
MAX. CLIMBABLE GRADIENT 20° - 36%
CAUTION

1 SAFETY MEASURES
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1. PARKING ON EMBANKMENTS AND SLOPES
NEVER LEAVE THE MACHINE PARKED on or near to an embankment, or on the edge of a dig or quarry.
They may collapse under its weight. Move the machine away form such danger areas if it is to remain
inactive for any time. If possible, park it on flat ground.
2. PARKING ON THE ROAD
If the machine must be parked on the road, warn other road users of its presence with barriers, flags,
illuminated notices and signs.
3. LEAVING THE MACHINE UNSUPERVISED
Before leaving the machine unsupervised, ALWAYS switch off the engine. Make sure its chocks are placed
and the parking brake engaged.
1.6 SERVICE
1. ROUTINE MAINTENANCE
Maintenance may be risky if not done with
appropriate caution. Maintenance staff must
be aware of the risks and implement suitable
safety procedures. Before servicing or
repairing the machine, always refer to the
instruction manual. Before ANY service
work, stop the engine and engage the
parking brake to prevent unexpected
movements which may cause injury, raise
the accessory and fit its safety lock.
NEVER ALLOW ANYONE to work on the
undercarriage with the accessory raised if it
is not securely locked.
During maintenance operations, mark the
control levers with labels. These labels can
only be removed by aware personnel able to
ensure that safety rules are fully observed.
2. CLEANING THE MACHINE
Keep the machine clean. Remove al dirt and grease, and check the machine’s equipment. Never leave
flammable materials in the machine’s work area.
3. ADJUSTING THE HYDRAULIC PRESSURE
The hydraulic pressure must be measured and adjusted by qualified staff using suitable equipment.
If such staff is not available, contact your reseller.
4. FIRE AND EXPLOSION
Always keep petrol, lubricants and coolants as far away as possible form sources of heat and ignition. Many
liquids are extremely flammable. Dry immediately eventual overflows.
NEVER FILL THE FUEL TANK or lubricate the machine with the engine running.
NEVER SMOKE while filling the fuel tank or in the vicinity of flammable materials.
5. HYDRAULIC PLANT SERVICE
Before disconnecting a hydraulic line, make sure that:
- the engine is off;
- the bucket, if present, is resting on the ground;
- the accessory is raised with its safety lock engaged;
- all pressurized air has been discharged from the hydraulic reservoir (open the filler cap);
- the control levers have been moved back and forth several times to lower the pressure in the cylinders.
Before starting the engine once more, make sure all fittings are fully tightened down and all lines and unions
are in good condition.
If you are struck by hydraulic fluid under pressure, you may have serious reactions if not given
immediate medical treatment.
SAFETY
LOCK

1 SAFETY MEASURES
MINIDUMPER
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1.7 SAFETY LABELS AND SIGNS
The machine bears a variety of safety signs and labels.
This section indicates where they are located and the respective hazards.
Make sure that all safety labels are legible. Clean and replace damaged and illegible signs.
Clean the labels with a rag, water and soap. Do not use solvents or petrol to do so.
If the label is attached to a part which must be replaced, take care to fit the new part with a new label.
Symbol Warning, Symbol Warning,
illustrated explanation illustrated explanation
Caution!
Read the manual before
operating, servicing or
transporting the machine.
The sign indicates the danger
of burns due to contact with
high temperature parts.
Do not touch hot parts while
the machine is operating or
before having given it time to
cool down after being
switched off; use suitable
safety equipment if
necessary.
The sign indicates the
shearing hazard associated
with the bucket.
Keep your hands away from
the bucket arm while the
bucket is operating.
The sign indicates the hazard of being struck by
objects thrown up by the tracks during movement.
Read the manual before using the machine to ensure
all operations are done correctly.
The sign indicates the hazard
of crushing by unexpected
movements of the accessory
or bucket (if present).
Keep a safe distance when
the machine is operating.
Always completely lower the
bucket and accessory before
leaving the machine
unsupervised.
The nameplate on the
chassis gives the
manufacturer’s data and
machine serial number.

2 OPERATING INSTRUCTIONS
MINIDUMPER
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2 OPERATING INSTRUCTIONS
2.1 CONTROLS
MACHINE CONTROLS WITH DOUBLE PUMP
A
B
D
C
E
(A) Accessory lever (D) Bucket lever
(B) Drive lever (LH) (E) Parking brake lever
(C) Drive lever (RH)
MACHINE CONTROLS WITH TRIPLE PUMP
A
C
B
E
D
P
(A) Drive lever (LH) (D) Bucket lever
(B) Drive lever (RH) (E) Parking brake lever
(C) Accessory lever

2 OPERATING INSTRUCTIONS
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2.1.1a DRIVING THE MACHINE (Levers B and C machine with double pump)
1. Move the engine speed lever to the desired position.
2. Operate the RH and LH drive levers as follows.
STRAIGHT
-FORWARDS
Gradually push both levers to drive forwards. The machine will
move forwards.
-STOP
Slowly pull both levers back to the center position to stop the
machine.
-REVERSE
Pull both levers back to drive in reverse. The machine will move
backwards.
STEERING
To steer, operate the levers as follows.
- Steer to the left.
Push the RH lever (C)
forwards to steer to the
left while driving
forwards, pull it back to
steer left in reverse.
Steer
forwards
STEER LEFT
Steer
reverse
LEVER “C”
- Steer to the right.
Push the LH lever (B)
forwards to steer to the
right while driving
forwards, pull it back to
steer right in reverse.
STEER RIGHT
Steer
reverse
LEVER “B”
Steer
forwards
TURNING IN PLACE
- Turn to the left.
Push the RH lever (C)
forwards while pulling
the LH lever (B) back.
This turns the machine
quickly in place towards
the left.
STEER LEFT IN PLACE
Forwards
LEVER “B”
Reverse
- Turn to the right.
Push the LH lever (B)
forwards while pulling
the RH lever (C) back.
This turns the machine
quickly in place towards
the right.
STEER RIGHT IN PLACE
Forwards
LEVER “B”
Reverse
Forwards
Reverse
Lever “C”
Lever “B”
DRIVE LEVERS (RH-LH)

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2.1.1b DRIVING THE MACHINE (Levers A and B machine with triple pump)
3. Move the engine speed lever to the desired position.
4. Operate the RH and LH drive levers as follows.
STRAIGHT
-FORWARDS
Gradually push both levers to drive forwards. The machine will move
forwards.
-STOP
Slowly pull both levers back to the center position to stop the
machine.
-REVERSE
Pull both levers back to drive in reverse. The machine will move
backwards.
STEERING
To steer, operate the levers as follows.
- Steer to the left.
Push the RH lever (C)
forwards to steer to the
left while driving
forwards, pull it back to
steer left in reverse.
LEVER “B”
STEER LEFT
Steer
forwards
Steer
reverse
- Steer to the right.
Push the LH lever (B)
forwards to steer to the
right while driving
forwards, pull it back to
steer right in reverse.
LEVER “A”
STEER RIGHT
Steer
forwards
Steer
reverse
TURNING IN PLACE
- Turn to the left.
Push the RH lever (C)
forwards while pulling
the LH lever (B) back.
This turns the machine
quickly in place towards
the left.
LEVER “B”
STEER LEFT
IN LACE
Forwards
Reverse
LEVER “A”
- Turn to the right.
Push the LH lever (B)
forwards while pulling
the RH lever (C) back.
This turns the machine
quickly in place towards
the right.
LEVER “B”
STEER RIGHT IN LACE
Forwards
Reverse
LEVER “A”
PRECAUTIONS WHEN DRIVING ON SLOPES
Marcia in pendenza
Driving on a slope
•L OWER THE ENGINE SPEED .
•D O NOT CHANGE DRIVING SPEED .
•I F POSSIBLE , DRIVE WITH THE TRACKS POINTING UP OR
DOWN HILL , NOT ACROSS THE SLOPE .
•D O NOT STEER ON SLOPES , AS THIS CAN CAUSE THE
MACHINE TO TIP OVER OR SKID SIDEWAYS .
•I F THE MACHINE IS EQUIPPED WITH A BUCKET , KEEP IT AS
CLOSE TO THE GROUND AS POSSIBLE WHEN DRIVING ON
SLOPES .
WARNING
LEVER “B”
LEVER “A”
DRIVE LEVERS (RH-LH)
Forwards
Reverse

2 OPERATING INSTRUCTIONS
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2.1.2a ACCESSORY LEVER (Lever A machine
with double pump)
Raising the accessory: Push the lever forwards to raise
the accessory.
Lowering the accessory: Pull the lever back to lower the
accessory.
2.1.3a BUCKET LEVER (OPTIONAL)(Lever D
machine with double pump)
Lower bucket: push the lever forwards to lower the
bucket and use it for collecting material.
Raise bucket: pull the lever back to raise the bucket and
dump the material in the skip.
2.1.4a PARKING BRAKE LEVER (Lever E
machine with double pump)
Engage brake: move the lever to the vertical position.
Disengage brake: move the lever to the horizontal position
SELF-LOADING BUCKET CONTROL LEVER
LEVER “D”
Raise
Lower
CONTROL LEVER
LEVER “A”
Raise
Lower
PARKING BRAKE LEVER
Engaged
LEVER “E”
Disengaged
W ITH THE ENGINE OFF , MOVING THIS LEVER BACK LOWERS
THE ACCESSORY UNDER ITS OWN WEIGHT .
WARNING
W ITH THE ENGINE OFF , PUSHING THIS LEVER FORWARDS
LOWERS THE BUCKET UNDER ITS OWN WEIGHT .
WARNING

2 OPERATING INSTRUCTIONS
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2.1.2b ACCESSORY LEVER (Lever C machine with triple pump)
Raising the accessory: Push the lever forwards to raise
the accessory.
Lowering the accessory: Pull the lever back to lower the
accessory.
2.1.3b BUCKET LEVER (OPTIONAL)(Lever D
machine with triple pump)
Lower bucket: push the lever forwards to lower the
bucket and use it for collecting material.
Raise bucket: pull the lever back to raise the bucket and
dump the material in the skip.
2.1.4b PARKING BRAKE LEVER (Lever E
machine with triple pump)
Engage brake: move the lever to the vertical position.
Disengage brake: move the lever to the horizontal position
W ITH THE ENGINE OFF , MOVING THIS LEVER BACK LOWERS
THE ACCESSORY UNDER ITS OWN WEIGHT .
WARNING
W ITH THE ENGINE OFF , PUSHING THIS LEVER FORWARDS
LOWERS THE BUCKET UNDER ITS OWN WEIGHT .
WARNING
CONTROL LEVER
Lower
Raise
LEVER “C”
Lower
SELF-LOADING BUCKET CONTROL LEVER
LEVER “D”
Raise
Disengaged
Engaged
ARKING BRAKE LEVER
LEVER “E”

2 OPERATING INSTRUCTIONS
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2.2 USING THE COMBUSTION ENGINE
CHECKS BEFORE STARTING
Check the hydraulic fluid, engine oil and fuel levels.
For how to do these checks, refer to “Daily checks” elsewhere in this manual.
This paragraph gives the basic operations for starting and stopping the engine. We recommend that you also
read the engine manufacturer’s manual for further information.
2.2.1 STARTING THE PETROL ENGINE
1. Set the fuel valve to “ON”.
2. Move the air lever to the closed position.
3. Set the accelerator lever to the half way point.
NOTE: Do not use the air lever if the engine is warm and the ambient air temperature is sufficiently high.
4. Move the accelerator lever slightly to the left.
5. Start the engine.
•With PULLEY starting:
Move the engine’s ignition switch to “ON-I”.
Pull the starter cord until you feel a certain
resistance, then pull it hard.
CAUTION:
Do not allow the cord’s handle to bang against
the engine when it rewinds. Let it wind back
gently, to avoid damage to the starter.
6. When the engine has started, move the air lever
to “MIN”.
2.2.2 STOPPING THE PETROL ENGINE
1. Run the engine at LOW SPEED for a few minutes. This allows the engine to cool before switching off.
2. Switch the engine off by setting the engine ignition switch to “0-OFF”. Refer to the engine manufacturer’s
manual.
2.3 PREHEATING THE MACHINE
As with all hydraulic systems, the hydraulic fluid must be at temperature before you start work.
The time required for the fluid to heat can be employed in running some simple maintenance checks. Before
starting work at full load, observe the following precautions scrupulously:
1 Allow the engine to heat up slowly at low engine speed for 5 minutes.
2 Actuate the cylinder of the accessory to heat up the hydraulic equipment more quickly.