Kato COILTHREAD KFS-30 Installation and operation manual

THE FOLLOWING INSTRUCTIONS ARE APPLICABLE TO THE
KFS-30 CORDLESS DRIVER (CT5430)
The KFS-30 Cordless Driver is powered by a High Performance Lithium-Ion battery. The KFS-30 driver
has the same auto reverse feature as the previous KATO electric drivers. The driver utilizes only one
torque spring and a 1/4” quick disconnect hex shaft, thus, reducing set up time and size changes. The
brushless motor is powerful enough to install inserts up to 1/4” and M6, but sensitive enough to install
small inserts, such as 2-56 and M2.5. The driver requires less maintenance than carbon brush drivers,
and can be used with the following tools:
• Hex Electric Tools: thread sizes 2-56 through 1/4”, M2.5 through M6.
• Prewinder Electric Tools: thread sizes 2-56 through 1/4”, M2.5 through M6.
The KFS-30 driver also includes a low and a high-speed setting (see
instructions on page 2) and auto speed ramping during the forward
cycle. Speed ramping helps facilitate installation and prolongs the life
of the tools, especially with smaller sizes.
In the event the driver is accidentally left running, the built-in timer
will turn the driver off after one minute of continuous rotation without
any load.
• Proper hole preparation procedures.
• The step by step instructional video
found in the KATOpedia section of
katofastening.com
• The entire content of this document
prior to operating the driver.
• KFS-30 Cordless Driver with a 1/4” quick
disconnect hex shaft, part number CT5430.
• KFS-30C Battery Charger, part number
CT5430-C, see page 4.
• KFS-30B High Performance Lithium-Ion Batteries
(2), part number CT5430-B.
• Magnet Removal Screw.
• Hex Shaft Magnet.
KFS-30C
Length
L x H x W
(Including Battery)
9.8 in (248.92 mm)
(Including Battery)
17.5 oz
5.7” x 4.2” x 4.5”
1.55 in (38 mm)
16 oz
100-240 VAC (50-60 Hz) Grip Diameter
Weight
Input Voltage
DRIVER FEATURES
BEFORE YOU BEGIN REVIEW... IN THE BOX
Battery Charger
INSTRUCTIONS FOR USING KATO COILTHREAD®TOOLS
The KFS-30C is only compatible with the KFS-30 Cordless Driver. The battery charger is compatible
with USA and European power sources. It can accomodate input voltages from 100 VAC to 240 VAC.
For the European market, the battery charger comes with a VDE style plug cord (see Figure 3). For
the United Kingdom market, the battery charger comes with a Type G style plug cord (see Figure 4).
IMPORTANT NOTES
BATTERY CHARGER SETUP AND OPERATION
Figure 3 - VDE
1. The Battery Charger should be placed on a at surface near the workstation.
2. Plug the female end of the power cord to the back of the charger and plug the male end into a
100 VAC (or 240 VAC) outlet. The battery charger will beep, and the Red LED will turn on.
3. Insert the battery into the charger cavity and snap the battery in place. Once the battery begins to
charge, the Red LED will begin to blink.
4. The Yellow LED will illuminate when the battery has reached greater than 80% charge.
5. The Green LED will turn on when the Lithium-Ion battery is fully charged. At the same time, the
battery charger will beep for a few seconds. Note: It takes between 45 minutes to an hour to fully
charge the battery.
6. A Red and Green blinking LED indicates a problem occurred during charging and the battery may
need replacing. For additional assistance, please contact KATO.
Battery Charger Light Indicator
Red - Charger is on.
Yellow - Battery charge has reached 80% capacity or greater.
Green - Battery is fully charged.
Page 1Page 4 © KATO Fastening Systems, Inc.
Weight
The KFS-30, KFS-30B & KFS-30C require no maintenance.
Any repairs should be done by an authorized dealer or trained professional.
Phone: [phone]
Email: [email protected] or, visit us online katofastening.com
Always wear eye protection when working with KATO Tools.
SAFETY
REPAIRS AND PARTS REPLACEMENT
MAINTENANCE
FOR ASSISTANCE CONTACT KATO SUPPORT AT:
Figure 4 - Type G

1. Set the Manual Switch to Neutral.
2. Press and hold the trigger for 5 seconds. The blue LED starts blinking 5 times and turns off.
3. Release the trigger and set the driver to the desired position, (F) Forward, or (R) Reverse.
4. Operate driver as required.
5. For the maximum number of cycles per charge, use the LOW setting.
6. To increase productivity, the HIGH speed setting may be used only for thread sizes 6-32 and
above. WARNING: Using HIGH speed on smaller sizes will cause premature wear and/or
damage to the tools.
1. Insert a fully charged battery into the back of the driver while the manual switch is set to the
Netural position. Snap it in place.
2. Ensure that the Hex Shaft Magnet (see Figure 2) is located inside the drive shaft. If not, insert the
magnet so the threads are visible inside the drive shaft. Lightly tap to place to the correct depth.
3. Push back the Locking Sleeve, insert the Mandrel into the shaft, and release the Locking Sleeve.
4. Set the KFS-30 to the desired speed setting and adjust the torque (see page 2).
5. Ensure the Manual Switch is set to the (F) Forward position.
6. For detailed instructions and information, please refer to the 2KHE or KHE series instructions.
1. Insert a fully charged battery into the back of the driver while the manual switch is set to the
Netural position. Snap it in place.
2. Ensure that the Hex Shaft Magnet (See Figure 2) is NOT located inside the drive shaft. If so,
thread the Magnet Removal Screw into the magnet and pull out. Place components aside.
3. Remove the Protective Collar and thread the Prewinder Adapter onto the KFS-30 driver (Left
Hand Threads).
4. Remove the Retainer Nut from the Prewinder Adapter (Left Hand Threads).
5. Insert the Front-End Assembly and thread the Retainer Nut back onto the Prewinder Adapter.
6. Set the KFS-30 to the desired speed setting and adjust the torque (see page 2).
7. Ensure the Manual Switch is set to the (F) Forward position.
8. For detailed instructions and information, please refer to the 2KPE or KPE series instructions.
1. Set the KFS-30 to the lowest possible torque setting. To increase the torque, turn the Torque
Adjustment Knob clockwise. To decrease the torque, turn the Torque Adjustment Knob
counterclockwise, See Figure 2.
2. Turn the Torque Adjustment Knob half a turn and gradually increase until the minimum
installation torque is reached. Note: Always use the minimum amount of torque that will
install the insert. This will reduce the possibility of damaging the Mandrel or Pawl and
extend tool’s life.
The KFS-30 driver can be set to LOW or HIGH, depending on the size being installed. To switch the
speed settings from LOW to HIGH or vice versa:
For insert installation, the manual switch should always be set in the (F) Forward position. The driver
will reverse direction automatically once the insert is installed properly and the installation torque is
adjusted correctly. If the switch is set to Neutral, the KFS-30 will not operate.
HOW TO SWITCH BETWEEN LOW AND HIGH SPEED
TORQUE ADJUSTMENT
IMPORTANT NOTES
PREWINDER ELECTRIC TOOL ASSEMBLY (2KPE & KPE SERIES)
HEX ELECTRIC TOOL ASSEMBLY (2KHE & KHE SERIES)
TIPS & TRICKS
Having difculty? Try one or more of
these helpful tips:
• If the insert cannot nd the lead
thread, tap the Trigger a few times to
help facilitate installation.
• To optimize installation and reduce
tool wear, consider increasing the
minor diameter of the tapped hole
from mean to top limit.
• Use the KATO Linear or Articulating
Torque Arm to ensure the tool is
perpendicular to the work surface.
Page 3Page 2
Figure 1 - KFS-30 Driver Features
Quick Disconnect Locking Sleeve
Trigger
Forward/Neutral/Reverse
Manual Switch
Green - LO Speed Setting
Blue - HI Speed Setting
Orange - Driver is Overheating
Red - Cycle not Correctly Completed
Blinking Red - Charge Battery
LED Indicator
HI-Performance
Lithium-Ion Battery
Figure 2 - Torque Adjustment & Magnet Removal
Torque Adjustment Knob
Rotate Counterclockwise
- To Decrease Torque
Rotate Clockwise
- To Increase Torque
Required for the 2KHE/KHE
series installation tools
Hex Shaft Magnet
Locking Sleeve
Insert and thread into the
magnet. If the removal screw
is lost, an M2.5 x .25 bolt
can be used.
Magnet Removal Screw
Torque
Adjustment
Knob
Environmentally friendly.
Eliminates carbon dust.
Low maintenance cost.
Brushless DC Motor
1/4”
Hex
Shaft
TANGLESS INSTALLATION TOOLS
KATO Prewinder Electric Tool
(2KPE)
KATO Hex Electric Tool
(2KHE)
For additional part numbers, please visit our website.