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  9. Kaynemaile Hanging Screen User manual

Kaynemaile Hanging Screen User manual

Preparation Installation Checklist & Feedback
The Kaynemaile screen is a ‘final fix’ item and should not be installed
until all other adjacent trade work is completed. Before beginning
the installation ensure that proper preparation has been carried out.
Please make sure:
—The work area should be clear of dirt and debris.
—The substrate must be level and true across the whole width
of the screen location or the screen will not hang correctly.
—Ensure the substrate is suitable for the weight of the screen.
—When drilling or cutting ensure all debris are removed from
the screen and the screen components.
—Ensure the screen is installed correctly before leaving
installation site.
—Ensure all packing material is disposed of correctly.
Complete the installation checklist at the back of this document and
forward to [email protected] to register your product warranty.
We welcome your questions and feedback.
These instructions are designed to guide you
through the installation of the Kaynemaile Hanging
Screen System. We recommend you take time
to read all the information thoroughly before
beginning the installation or unpacking any of the
components. Failure to follow the instructions may
result in a system fault or component damage and
void the material warranty.
Kaynemaile
Interior Hanging Screen
Installation Guide—with
additional bottom fixings.
Kaynemaile®Installation Guide : Hanging Screens
Fig 1.1
1.
2.
3.
Set Out and Install the Hooks
Prepare the Screen
1. Before setting out the hooks ensure there is
adequate structure at the fixing locations to
support the screen.
2. Set out the the top and bottom hook
positions and ensure they are aligned. The
outer hooks should be 50-80mm in from
the ends of each tube. Space the remaining
hooks across the screen width evenly at a
maximum of 600mm
3. Screw the top hooks part way in to allow for
final adjustment of the screen once in place.
4. Screw the bottom hooks part way in to
allow for final adjustment of the screen
once in place.
1. Lay the screen out on the floor with the
labels on the top side. Position the screen
so you can identify all corners.
1. The hanging top and bottom tubes may be
supplied as one piece or multiple pieces
depending on the screen size. To join
multiple pieces you must remove the cap
screws at the join location. This allows the
tube joiner inserts to slide inside the tubes.
2. Once the tube sections have been joined
together reinsert the cap screws and
tighten.
Fig 2.1
Fig 2.2
Fig 2.3
Prepare Tubes
=
RH
TOP
BOTTOM
LH
TUBE
TUBE
TUBE JOINER
CAP SCREWS
RING RETAINER
RING RETAINER
^ J^
^ J^
TUBE JOINER
CAP SCREWS
TUBE CLEARANCE
PHONE: NZ +64 4 473 4989
AU Toll Free 1800 231 153
USA Toll Free 1855 387 5440
EMAIL: [email protected]
www.kaynemaile.com
03
Kaynemaile®Installation Guide : Hanging Screens
Prepare Tube (section 3 continued)
3. The ring retainer must be removed from the
tube end before the tube can be inserted
through the mesh.
1. Insert tube into top row of rings. As the
tube is inserted ensure the ring spacing
and ring alignment is consistent across the
hanging tube.
2. To prevent the tube from snagging rotate
the tube so that the cap head screws are on
the underside.
Install Tube into Mesh
4.
Note ring count per cap screw (Fig 3.2). Take care to ensure
that the hooks do not change the ring spacing count.
Fig 2.4 Fig 2.5 Fig 2.6
Fig 3.1
Fig 3.2
1. Once the tube has been correctly installed
through the mesh reattach the end ring
retainers and clip to the last mesh ring.
2. Refer to Fig. 3.2 and 3.3 and ensure
the rings are evenly spaced across the
hanging tube.
Mesh Ring Spacing
5.
Fig 3.3
LH
RING RETAINER
TUBE
CAP SCREW
RING RETAINER
TOP
Note: Hooks shown for information only.
Not installed at this point.
Kaynemaile®Installation Guide : Hanging Screens
6.
7.
Installing the Screen
Prepare Bottom Tube
1. Lift the screen up to the top hooks. For
large screens use lifting cord over the top
hooks to lift the screen into position (see
detail Fig 4.2).
2. Lift the screen up evenly ensuring the tube
does not bend.
3. Once the screen is close to the top lift the
screen onto the loose hooks and adjust ring
spacing as required.
4. Once the screen is over the hooks and the
rings are spaced evenly across the hanging
tube then tighten the hooks. Ensure the
hooks do not crush the rings.
5. Check that the screen is hanging level
and the ring spacing is even. Remove all
temporary tags from the screen.
1. Repeat steps from Step 3 to prepare the
bottom tube.
Fig 4.2
Fig 4.1
Fig 2.2
Fig 2.3
TUBE
TUBE
TUBE JOINER
CAP SCREWS
RING RETAINER
RING RETAINER
^ J^
^ J^
TUBE JOINER
CAP SCREWS
PHONE: NZ +64 4 473 4989
AU Toll Free 1800 231 153
USA Toll Free 1855 387 5440
EMAIL: [email protected]
www.kaynemaile.com
05
Kaynemaile®Installation Guide : Hanging Screens
8.
9.
Install tube into mesh
Tension the Screen
1. With the screen hanging in position insert
the bottom tube through the last row of
rings. Note that the bottom tube does not
have any cap head screws.
1. With the bottom tube inserted in the mesh
pull the mesh down onto the partially
installed bottom hooks.
Fig 5.1
LH
BOTTOM
Kaynemaile®Installation Guide : Hanging Screens
© 2019 by Kaynemaile®
Hanging Screen Install Guide V1.0
Except as provided by the New Zealand Copyright Act 1994, no part of this publication may be reproduced or stored
in a retrieval system in any form or by any means without the prior written permission of Kaynemaile.
CONTACT US:
USA Toll Free 1855 387 5440
AU Toll Free 1800 231 153
NZ +64 4 473 4989
[email protected]
/KaynemaileMesh
@kaynemaile
kaynemaile-limited
@kaynemaile
/kaynemaile
STAY UP TO DATE:
KAYNEMAILE.COM
Tension the Screen (section 9 continued)
2. Tighten the hooks up evenly across the
bottom tube to remove the slack from the
screen.
3. Should the screen require more tension
then loosen the bottom hooks and remove
the bottom tube then cut a row o from the
bottom of the screen and repeat step 9.2.

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