KCFA SV-X3 Series User manual

Installing and wiring
Operation and running
Please follow the specified combination of the
motor and drive.
To prevent fire or
malfunction.
Do not touch the terminals of connector directly. To prevent electric shock
or malfunction.
Fix the motor and have the test run away from the
mechanical system. After confirming the operation,the
motor can be securely mounted to mechanical system.
To prevent injury.
The servo motor must be installed in the
specified direction.
To prevent injury or
malfunction.
Install the equipment correctly in accordance with
its weight and rated output.
To prevent injury or
malfunction.
The parameter settings must not be changed
excessively. Operation will be instable. To prevent injury.
When power is restored after an instantaneous power
failure, keep away from the machine because the
machine may be restarted suddenly(design the machine
so that it is secured against hazard if restarted).
To prevent injury.
Do not climb or stand on servo equipment. Do
not put heavy objects on equipment.
To prevent electric shock,
injury, fault or damage.
Keep it away from the direct sunlight.
Do not block intake and prevent the foreign
matters from entering into the motor and drive.
To prevent electric shock
or fire.
Do not put strong impact on the motor, drive
and motor shaft.
The electromagnetic brake on the servo motor is
designed to hold the servo motor shaft and should
not be used for ordinary braking.
To prevent malfunction.
To prevent malfunction.
To prevent injury or
malfunction.
Do not use it at the location with great vibration
and shock.
To prevent electric shock,
injury or fire.
Other safety instructions
Do not use the servo m otor with its cable
soaked in oil or water.
To prevent electric shock,
malfunction or damage
Operate the switches and wiring with dry hand. To prevent electric shock,
injury or fire.
Do not touch the keyway directly when using
the motor with shaft-end keyway. To prevent injury.
Do not touch the motor and drive heat sink, as
they are very hot.
To prevent burns or parts
dam aged.
Do not drive the m otor by external drive. To prevent fire.
Confirm the equipment’ s safety after the
earthquake happens.
To prevent electric shock,
injury or fire.
Installing and setting correctly to prevent the fire
and personal injury when earthquake happens.
To prevent injury, electric
shock, fire, malfunction
or damage.
Provide an external emergency stop circuit to
ensure that operation can be stopped and
power switched off immediately.
To prevent injury, electric
shock, fire, malfunction
or damage.
Before wiring or inspection, turn off the power
and wait for 5 minutes or m ore. To prevent electric shock.
Transportation and storage
Do not install or operate a faulty servo motor or drive.
To prevent injury, electric
shock or fire
The electromagnetic brake may not hold the servo motor
shaft. To ensure safety, install a stopper on the machine side.
To prevent injury.
Check the power specification. To prevent fault.
A sudden restart is made if an alarm is reset with
the run signal on.
To prevent injury.
Connect the relay for emergency stop and for brake in series. To prevent injury or malfunction.
Do not subject the equipment to the place with
rain, waterdrop, poisonous gases or liquids. To prevent malfunction.
Do not carry the servo motor by the cables, shaft
or encoder during transportation.
Do not drop or dump the motor during
transportation and installation.
Store the unit in a place in accordance with the
instruction manual.
If store it for a long time, Consult HCFA.
To prevent injury or
malfunction.
To prevent injury or
malfunction.
To prevent malfunction.
Other safety instructions
Please dispose the battery according to your local laws and regulations.
When disposing of the product, handle it as industrial waste.
Do not touch the servo drive heat sink, regenerative
resistor, servo motor etc. Their temperatures may be
high while power is on or for some time after power-off.
To prevent burns or
electric shock.
Do not turn on or switch off the main power frequently.
To prevent malfunction.
Maintenance and inspection
Do not disassemble and/or repair the equipment
on customer side.
To prevent malfunction.
If the servo motor is to be stored for a long time,
switch off the power.
To prevent misoperation
and injury.
When the drive become faulty, switch off the
control circuit and main power.
To prevent fire.
About maintenance and inspection
< Warranty period>
● The term of warranty for the product is 18 months from the date of manufacture. It’ s
exceptional to brake motors as they are warranted when acceleration/deceleration
times is not beyond the specified service life.
< Warranty coverage >
● This warranty applies only when the condition, method, environment, etc. of use are
in compliance with the terms and conditions and instructions that are stated in the
instruction manual and user manual for the Product.
However, even during warranty period, the repair cost will be charged on customer
in the following cases.
1) A failure caused by improper storing or handling, repair and modification.
2) A failure caused by the parts which have dropped down or damaged during transportation
3) A failure caused when the products have been used beyond the product specification
4) A failure caused by external factors such as inevitable accidents, including but not
limited to fire, earthquake, lightning stroke, windstorm disaster, flood, salt damage,
abnormal fluctuation of voltage and other natural disaster.
5) A failure caused by the intrusion of water, oil, metal and other foreign matters.
● The warranty coverage is only for the product itself. We assume no responsibilities for
any losses of opportunity and/or profit incurred by you due to a failure of the Product.
Installation and Wiring for SV-X3 Series Servo Motor
Manual Number
Manual Version
Date M ay, 2019
1.3
Thank you for purchasing this product.
This manual mainly describes the safety use, installation and wiring
for SV-X3 series servo motor.
N am e Quantity
N um b er
1
2
3
4
Ser vo m o to r
Accessories
Installation and Wiring for SV-X3 Series Servo Motor Hardware Instruction
Certificate of Approval
1
1
1
4pin term inal
Check if there are som e dam age to the products during transportatio n.
◎
◎
Safety precautions
Please pay attention to the flo wing safety precautions anywhere and any tim e
during acceptance inspection, installatio n, wiring, operatio n and m aintenance.
■ In this m anual, the safety precautio ns are ranked as " DA N GER" and " CAUTIO N”
Indicates “ Prohibitio ns” (Indicates what m ust not be done.)
Indicates that incorrect handling may result in death or severe injury.
Indicates that incorrect handling m ay result in m edium or slight
perso nal injury or physical dam age.
Indicates “ Forced” .(Indicates what m ust be done.)
Installing and wiring
Operation and running
Do not connect the motor to the commercial power.
To prevent fire or malfunction.
Do not place the combustibles around the servo motor and drive.
To prevent fire.
Be sure to protect the drives through the case,
and leave specified clearances between the case
or other equipment and the drive.
To prevent electric shock,
fire or m alfunction.
Install it at the place free from excessive dust and
dirt, water and oil mist
To prevent electric shock,
fire , malfunction or damage
Install the equipment to incombustibles, such as metal.
To prevent fire.
Any person who is involved in wiring and inspection
should be fully competent to do the work.
To prevent electric shock.
FG terminal of motor and drive must be grounded.
To prevent electric shock.
Perform the wiring correctly after cut off the breaker.
To prevent electric shock,
injury, malfunction or damage
Have the insulation processing when connecting
cables.
To prevent electric shock,
fire or malfunction.
During operation, never touch the internal parts of the drive.
To prevent burns or electric shock.
The cables should not be damaged, stressed
loaded, or pinched.
To prevent electric shock,
malfunction or damage.
During operation, never touch the rotating parts
of the servo motor. To prevent injury.
Do not install the equipment under the conditions
with water, corrosive and flammable gas.
To prevent fire.
Any questions, please co ntact the HCFA Corporation.
2pin term inal (For m oto r with brake)
Flat key 1
1
1
MQ075B065A01EN
Hardware Instruction
Fo r m ore details, please refer to < SV-X3 Series Servo Drive Instruction
M anual> .
Co nfirm the following item s when unpacking:
DANGER
CAUTION
To prevent malfunction.

1.Product introduction and model selection
Introduction for motor nameplate
Servo motor nameplate
Model name identification
M M005A B2 L N
SV-X3
-
Rated output/Rotor inertia
Output/Rotor inertia
MM005A 50W/Middle inertia
MM010A
100W/Middle inertia
MA020A 200W/Low inertia
MH020A 200W/High inertia
MA040A 400W/Low inertia
MH040A 400W/High inertia
MA075A 750W/Low inertia
MH075A 750W/High inertia
MM100A 1kW/Middle inertia
Voltage specification
Voltage
2DC280～325V
(AC200～230V)
Encoder
Specification
A
N
Incremental 17bit
Control NO.(N/A)
Brake
NNo brake
B24V brake
Holding brake
Shaft-end shape/Oil seal
K
Keyway shaft/Without oil seal
L
Keyway shaft/With oil seal
Series name
MH150A 1.5kW/High inertia
MM200A 2kW/Middle inertia
MH100A 1kW/High inertia
MM150A
1.5kW/Middle inertia
4 power cables
(3 power cables and 1 FG)
Drive input UVW
2 electromagnetic brake cables
(BRK1+ BRK2)
4 encoder cables+ shielded cable
Power supply to the encoder,data
communication
with the drive,battery connection
when using absolute encoder
M otor parts name
Model name of servo drive and motor
Capacity
50W
100W
200W
400W
750W
1kW
2kW
Motor model
SV-X3□□□□□-*2**
Middle inertia
Low inertia
High inertia
Middle inertia
Low inertia
High inertia
Low inertia
High inertia
Middle inertia
High inertia
Middle inertia
MM005A
MM010A
MA020A
MH020A
MA040A
MH040A
MA075A
MH075A
MM100A
MH150A
MM200A
Motor size
(Flange installation size)
40
60
80
130
Drive model
SV-X3DA005A-D
SV-X3DA010A-D
SV-X3DA020A-D
SV-X3DA040A-D
SV-X3DA075A-D
SV-X3DA100A-A
SV-X3DA150A-A
SV-X3DA200A-A
Drive size
Frame A
Frame B
High inertia MH100A
1.5kW Middle inertia MM150A
Motor screws(Recommended)
Model name Diameter Screws
MM005A 2-Φ4.5 M4X10
MM010A 2-Φ4.5 M4X10
MA020A、M H020A 4-Φ5.5 M5X12
MA040A、M H040A
MA075A、M H075A
MM100A、MH100A
4-Φ5.5
4-Φ6.6
4-Φ9
M5X12
M5X16
M8X18
MM150A、MH150A
MM200A
4-Φ9
4-Φ9
M8X18
M8X18
2. Motor specification
Specification
Rated time Continuous
Ambient temperature for use
0～40(Without condensation)
Ambient humidity for use
20～85(Without condensation)
Ambient temperature for storage
-20～65 (Without condensation), Highest temperature guaranteed: 80 degrees, 72hours
Ambient humidity for storage
20～85(Without condensation)
Atmosphere for use/storage
Insulation class Class B
Insulation resistance 1000 VDC megger 5MΩ or more
Dielectric strength 1500VAC for 1 minute
Altitude 1000m or less above sea level
Vibration class V15 (JEC2121)
Vibration resistance 2
49m/s （5G）
Impact resistance 2
98m/s （10G）
Protective class IP65(Excluding shaft penetrating section and connectors)
Points to note
・Grounding is mandatory. Class Ⅰ
・“Over voltage category Ⅱ ”
・“ Pollution degree2”
・Brake cable has polarity. Red: connecting with +24V; Black: connecting with GND.
Indoors(Not subject to rainwater or direct sunlight); free from corrosive gas,
flammable gas, flammables, grinding fluid, oil mist, or dust
Am bient conditions and safety precautions
Output shaft permissible load
Radial
L/2
motor
Axial
L
Permissible load
Unit 200W 400W 750W 1kW 1.5kW 2kW
50W 100W
Radial load N 245 245 392 490 490 49068 68
Axial load N 98 98 147 196 196 196
58 58
AC200V ～ 230V
V DC280V
mm
kg
W
N m
N m
Arms
Arms
ｒ/min
ｒ/min
N・m/Arms
mV/(r/min)
kW/s
ms
ms
2
× 10kg·m
N
V
A
N m
ms
ms
N
DC24V± 10%
0.4
2.39 or more
70
20
V DC1V or more
1.0
9.55 or more
120
30
—
—
□80 □130
2.5 2.7 5.6 7.0
3.3 3.5 7.0 8.4
750 1000 1500
2.39 4.77 7.16
7.1 14.3 21.5
4.3 5.6 9.9
12.9 16.8 30
0.61 0.88 0.81
21.33 30.9 28.4
64.1 35.9 50.0 76.9
52.8 32.1 36.5 61.4
0.53 0.94 0.76 0.60
0.64 1.06 1.05 0.75
4.3 10.1 12.2
0.89 1.62 4.56 6.67
1.08 1.81 6.24 8.35
3000
4500
8.4
9.8
2000
9.55
28.6
12.2
36.6
0.85
29.6
104.9
87.9
0.58
0.69
8.2
8.70
10.38
2000
3000
7.6
9.0
9.2
8.6
4.17
4.43
24.9
26.4
9.0
10.4
13.8
13.3
3.32
3.46
37.12
38.65
AC200V ～ 230V
Items Units Specification
V DC280V
Model Name
（SV-X3□□□□□-****） —
Flange installation size mm □60
Mass Without brake kg 0.9 1.0 1.3 1.5
With brake 1.4 1.5 1.8 2.0
Rated output W 200 400
Rated torque N m 0.64 1.27
Instantaneous max. torque
N m 1.91 3.82
Rated current Arms 1.7 2.7
Instantaneous max. current
Arms 5.1 8.1
Rated speed ｒ/min 3000
Max. speed ｒ/min 5000
Torque constant
N・m/Arms
0.417 0.498
Induced voltage constant of each phase
mV/(r/min)
14.5 17.4
Rated power
change rate
Without brake
kW/s 23.9 9.3 58.7 23.5
With brake
19.5 8.6 51.9 22.4
Mechanical
time constant
Without brake
ms
ms
With brake
Electrical time constant
1.12 2.87 0.67 1.66
1.37 3.12 0.75 1.75
1.99 2.47
Motor rotor
inertia
Without brake
2
× 10kg·m 0.17 0.43 0.28 0.70
With brake
0.21 0.47 0.31 0.74
Permissible
load
Radial load
N Refer to “ Output shaft permissible load” .
Axial load
Encoder 17 bit serial communication (EIA422)
Usage Holding. (Note: Not for braking)
Power supply
SELV power and the power of reinforced insulation is need for dangerous voltage.
Rated voltage V DC24V± 10%
Rated current A 0.3
Static friction torque N m 1.27or more
Absorption time ms 50or less
Release time ms 15or less
Release voltage V DC1Vor more
□40
0.4
0.6
50
0.16
0.56
0.6
2.1
0.25
8.8
5.6
4.7
2.60
3.06
0.64
0.045
0.053
□40
0.5
0.8
100
0.32
1.12
0.9
3.2
0.36
12.5
13.6
12.3
1.69
1.87
0.76
0.074
0.082
MM 005A
Middle inertia MM 010A
Middle inertia
MA020A
Low inertia
MH020A
High inertia
MA040A
Low inertia
MH040A
High inertia
3000
6000
N
—
0.25
0.16or more
35or less
20or less
0.32or more
Type
Type Type
Absolute 17bit
Type
Type
Holding brake
Voltage
Items Units Specification
Model Name
（SV-X3□□□□□-****）
Flange installation size
Mass Without brake
With brake
Rated output
Rated torque
Instantaneous max. torque
Rated current
Instantaneous max. current
Rated speed
Max. speed
Torque constant
Induced voltage constant of each phase
Rated power
change rate
Without brake
With brake
Mechanical
time constant
Without brake
With brake
Electrical time constant
Motor rotor
inertia
Without brake
With brake
Permissible
load
Radial load
Axial load
Encoder
Usage
Power supply
Rated voltage
Rated current
Static friction torque
Absorption time
Release time
Release voltage
Voltage
Refer to “ Output shaft permissible load” .
17 bit serial communication (EIA422)
Holding. (Note: Not for braking)
SELV power and the power of reinforced insulation is need for dangerous voltage.
MA075A
Low inertia
MH075A
High inertia
MM 100A
Middle inertia
MH100A
High inertia
MM 150A
Middle inertia
MH150A
High inertia
MM 200A
Middle inertia
Radial
Model name
Serial number,
Version number
Motor specification
Model:
S/N:
Mo Io Nmax
Mn In Nn
V: IP65
Ambient: Ins.class:
MADEINCHINA
V
HECHUAN TECHNOLOGY