Keba Kemro OP 350/C-1100 Installation and operation manual

Kemro
OP 350/C-1100
Operating panel
Project engineering manual V2.00
Translation of the original instructions

Document : V2.00 / article no.: 1000748
Filename : op350c1100pjen.pdf
Pages : 43
.
© KEBA 2009
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
A: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Tel.: [phone], Fax: [phone], E-Mail: [email protected]
D: KEBAGmbHAutomation,Leonard-Weiss-Straße40,D-73037Göppingen,Tel.:[phone],Fax:[phone],
E-Mail: [email protected]
US: KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US, Tel.: [phone], Fax: [phone], E-Mail:
[email protected]
CN: Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi Tiao, Dong Cheng District, Beijing, 100027, P.R. China, Tel. [phone], Fax [phone], E-Mail: chi-
[email protected]
www.keba.com

Record of Revision
Version Date Change in chapter Description changed by
V1.00 08-2008 Newly created meis
V2.00 1-2009 Changes to the general document revision of all OP 3xx
operating panels sam
OP 350/C-1100 Record of Revision
© KEBA 2009
Project engineering manual V2.00 3

Table of Contents
1 Introduction....................................................................................................................... 7
1.1 Purpose of the document........................................................................................ 7
1.2 Target groups, pre-conditions................................................................................. 7
1.3 Intended use........................................................................................................... 7
1.4 Notes on this document.......................................................................................... 8
1.4.1 Contents of the document........................................................................ 8
1.4.2 Not contained in this document................................................................ 8
1.5 Weiterführende Dokumentation.............................................................................. 8
2 Safety notes.................................................................................................................... 10
2.1 Representation...................................................................................................... 10
2.2 General safety instructions.................................................................................... 10
2.3 Safety instructions for personal safety.................................................................. 11
3 Operating panel description.......................................................................................... 12
3.1 Operating panel enhancements............................................................................ 12
3.2 Front view.............................................................................................................. 13
3.3 Rear view.............................................................................................................. 14
3.4 Device dimensions................................................................................................ 15
3.5 Operating elements and displays.......................................................................... 15
3.5.1 Keypad and LED assignment................................................................. 15
3.5.2 Power-LED............................................................................................. 16
3.5.3 Status LED (operating panel back side)................................................. 17
3.5.4 Labeling strips for membrane keys........................................................ 17
3.6 Ordering information............................................................................................. 19
3.6.1 Ordering information legend................................................................... 19
3.6.2 Operating panel...................................................................................... 20
3.6.3 Accessories............................................................................................ 20
4 Mounting and installation instructions......................................................................... 21
4.1 General instructions.............................................................................................. 21
4.2 Preparation............................................................................................................ 21
4.3 Space requirement................................................................................................ 21
4.4 Mounting the operating panel................................................................................ 22
4.5 Removing the operating panel.............................................................................. 23
4.6 Air conditioning, ventilation................................................................................... 23
4.6.1 Use of air filters...................................................................................... 23
4.7 Sealing.................................................................................................................. 23
5 Connections and wiring................................................................................................. 24
5.1 Pin assignment...................................................................................................... 24
5.2 Power supply operating panel (0V | 24V).............................................................. 24
5.2.1 Connection diagram............................................................................... 25
5.2.2 Plug specification................................................................................... 25
5.2.3 Cable specification................................................................................. 25
5.3 Protective earthing................................................................................................ 26
5.4 Digital inputs.......................................................................................................... 26
Operating panel Table of Contents
© KEBA 2009
Project engineering manual V2.00 5

5.4.1 Plug specification................................................................................... 27
5.4.2 Cable specification................................................................................. 28
5.5 External interface (EXT0)...................................................................................... 28
5.5.1 Cable specification................................................................................. 28
5.6 RS-485-A interface (SI0)....................................................................................... 28
5.6.1 Cable specification................................................................................. 29
5.7 USB module supply (VCC-USB)........................................................................... 30
5.7.1 Cable specification................................................................................. 30
5.8 Graphic interface (Graphics)................................................................................. 31
5.8.1 Cable specification................................................................................. 31
5.9 Connection example (CP - OP)............................................................................. 31
6 Configuration.................................................................................................................. 33
6.1 Address setting for the operating panel................................................................ 33
7 Operation and handling................................................................................................. 34
7.1 Removing the display protective film..................................................................... 34
7.2 Software................................................................................................................ 34
7.2.1 Software................................................................................................. 34
7.2.2 Programmierhinweise............................................................................. 35
8 Maintenance.................................................................................................................... 36
8.1 Firmware update................................................................................................... 36
8.2 Packaging, shipment............................................................................................. 36
8.3 Cleaning the touch screen.................................................................................... 36
9 Operating panel disposal............................................................................................... 38
10 Technical data................................................................................................................. 39
10.1 Operating panel OP 350/C-1100........................................................................... 39
10.1.1 In general............................................................................................... 39
10.1.2 Environmental conditions....................................................................... 39
10.1.3 Digital inputs........................................................................................... 39
10.1.4 Interfaces................................................................................................ 39
10.1.5 Mechanical properties............................................................................ 40
11 EC directives and standards......................................................................................... 41
11.1 Operating panel OP 350/C-1100........................................................................... 41
11.1.1 EC Directives.......................................................................................... 41
11.1.2 Declaration of conformity........................................................................ 42
11.1.3 Standards............................................................................................... 43
11.1.4 Standards for the American market........................................................ 43
Table of Contents OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 6

1 Introduction
1.1 Purpose of the document
This document describes the structure, installation and connection of the op-
erating panel OP 350/C-1100.
1.2 Target groups, pre-conditions
This document is intended for the following persons with corresponding pre-
conditions:
Target group Prerequisite knowledge and ability
Project engineer
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●the method of operation of a PLC,
●safety regulations,
●the application.
Start-up technician
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●safety regulations,
●the method of operation of the machine or system,
●fundamental functions of the application,
●system analysis and troubleshooting,
●the setting options at the operating devices.
Service technician
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
●the method of operation of a PLC,
●safety regulations,
●the method of operation of the machine or system,
●diagnosis possibilities,
●systematic error analysis and troubleshooting
1.3 Intended use
The operating panel is designed for complex operating tasks in the industrial
sector in conjunction with a control of the Kemro K2 product family from the
KEBA AG. The typical applications areas include injection molding machines,
robots, presses, machine tools. The operating panel may only be used for the
applications described here.
The operating panel was developed, manufactured, tested and documented
in accordance with the appropriate safety standards. Therefore, the products
Operating panel Introduction
© KEBA 2009
Project engineering manual V2.00 7

do not pose any danger to the health of persons or a risk of damage to other
property or equipment under normal circumstances, provided that the instruc-
tionsandsafetyprecautionsrelatingtotheintendeduseareproperlyobserved.
1.4 Notes on this document
This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
1.4.1 Contents of the document
●Device layout
●Mounting and installation
●Connection
●Configuration
●Operation
●Programming notes
●Disposal
●Technical data
●EC directives and standards
1.4.2 Not contained in this document
●Description of the mask creation
●Description of the kemro.view.standard visualization system.
●Key evaluations with functions from the IEC-library.
1.5 Weiterführende Dokumentation
Dok.Nr. Bezeichnung Zielgruppe
DE: 1000667
EN: 1000668
XE 010/A bis XE 010/H, XE 012/A
USB-Modul
Projektierungshandbuch Projektierer, Inbetriebnehmer und
Servicetechniker
DE: 1000725
EN: 1000726
XE 040/A, XE 040/B
Ein- /Ausgabemodul
Projektierungshandbuch
DE: 65352
EN: 65353
K2-200 Automatisierungssystem
Systemhandbuch
InbetriebnehmerundServicetechnik-
erdürfen mitHilfe dieserHandbücher
ein K2-200 System installieren und
warten.
DE: 1000311
EN: 1000315
Kemro.view.standard K2-beans
Programmierhandbuch
Programmierer, die die Maskener-
stellung für das Bedienpanel und die
Tastenauswertung auf der Steuer-
ung realisieren.
Introduction OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 8

Dok.Nr. Bezeichnung Zielgruppe
DE: 1000193
EN: 1000197
Kemro.view.standard Visualisierung
Schulungsunterlagen
DE: 1000113
EN: 1000123
Kemro.view.standard Visualisierung
Benutzerhandbuch
DE: 1000114
EN: 1000196
Kemro.view.standard Visualisierung
Installationshandbuch
DE: 1000441
EN: 1000475
Kemro.view.standard Visualisierung
Programmierhandbuch
Operating panel Introduction
© KEBA 2009
Project engineering manual V2.00 9

2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
●indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
●indicates a potentially hazardous situation which can result in death or se-
rious bodily injury if the corresponding precautions are not taken.
CAUTION!
●means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
●CAUTION used without the safety alert symbol indicates a potentially haz-
ardous situation which, if not avoided, may result in damage to property.
●This symbol reminds you of the possible consequences of touching elec-
trostatically sensitive components.
Information
Useful practical tips and information
on the use of equipment are identified by the “Information” symbol. They do
notcontain anyinformation thatwarns aboutpotentially dangerousor harmful
functions.
2.2 General safety instructions
WARNING!
The following areas of application for the operating panel are expressly forbid-
den:
●Use in areas where there is a risk of explosion or fire
●Use in the mining sector
●Use in the open air
Safety notes OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 10

CAUTION
Destruction of the operating panel for improper handling!
●Installorremovetheoperatingpanelonlywhilethepowersupplyis switched
off!
●The device is defined as "open type" equipment (UL508) or as "offenes Be-
triebsmittel" (according to EN 61131-2) and must therefore be installed in a
control cabinet or in a suitable housing. After mounting the front side rates
as part of the final casing to a "type 1" indoor use (according to UL 508) or
the protection type IP65 or IP 54 (according to EN) depending on operating
panel version.
●In principle, the operating panel may not be opened since this results in loss
of the warranty.
Exception:
Excluded from this is maintenance work that is expressly allowed by KEBA.
Any other manipulations to the operating panel will also result in loss of
warranty.
2.3 Safety instructions for personal safety
WARNING!
Danger of personal injury due to electric shock!
●Supply the device exclusively from power sources that have a safety extra-
low voltage or protective low voltage (e.g. SELV or PELV according to
EN 61131-2).
●Connect only voltages and power circuits to connections, terminals and in-
terfacesupto50 Vratedvoltage thathaveasecure disconnectforhazardous
voltages (e.g. with sufficient isolation).
WARNING!
Themodules presenton theoperating panelare notdesigned forsafety-relevant
control tasks (e.g.: shutdown in case of an emergency). For safety-relevant con-
trol tasks and personnel security, additional external safety measures must be
implemented to ensure the system remains in a safe operating condition even
in the event of a fault. For further information, see EN ISO 13849-1.
CAUTION!
Fire hazard during module failure!
●Provide suitable fuses for the 24 V DC power supply of the operating panel
for the final application. The max. permitted fuse is 10A.
Operating panel Safety notes
© KEBA 2009
Project engineering manual V2.00 11

3 Operating panel description
The operating panel is designed for operating and visualization tasks and for
the operation on a KeControl PLC (CP).
The control can be connected to maximally one operating panel. The connec-
tion to the control occurs via the graphic interface (graphics) of the operating
panel.
The operating panel consists of a housing with graphic display ready for in-
stallation, a front plate and has the following equipment:
Key features
●48 membrane keys, some with LEDs and labeling strips
●16 inputs (not EN 61131-2 conform), for the connection of external switch-
ing elements such as toggle switches etc.
●5 pieces 22.5 mm openings for the installation of operating and signaling
elements in the front plate
●Graphics interface (graphics) for the control with LVDS (Low Voltage
Differential Signaling): Up to 10 m transmission range of the operating
panel from the control.
●Display: 12.1“ TFT, 256,000 colors
●Touchscreen
The visualization on the control is realized by kemro.view.standard (no visu-
alization runtime system on the operating panel required).
3.1 Operating panel enhancements
The range of functions of an operating panel can be enhanced with the KEBA
components listed below. Separate manuals are available for these compo-
nents.
Please observe the application area and the safety notes for these prod-
ucts in the separately available manuals.
Input/Output modules XE 040/A and XE 040/B
These modules make additional digital inputs/outputs available (not according
to EN 61131-2). The connection to an operating panel is via a serial RS-485-
A interface (SI0).
XE 040/A XE 040/B
●24 digital inputs
●8 digital outputs
●16 digital inputs
●16 digital outputs
Operating panel description OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 12

3.2 Front view
Fig.3-1: Device layout of the operating panel OP 350/C-1100
1... 4 openings for operating and signaling
elements 2... Opening for an Emergency-Off button
3... View window for labeling strips 4... 48membranekeyswithembossingand
tactile feedback.
5... View window for labeling strips (e.g.
customer logo) 6... Power-LED
7... 12.1'' TFT display (256,000 colors,
SVGA, 800 x 600 pixel) with touch
screen
Key Description
Button which can be labeled using labeling
strips.
Button with red LED that can be labeled using
labeling strips.
Operating panel Operating panel description
© KEBA 2009
Project engineering manual V2.00 13

Key Description
Button already labeled in the delivery state of
thepanel.Depictedschematically in greyinthe
drawing.
Button with red LED already labeled in the de-
livery state of the panel. Depicted schematical-
ly in grey in the drawing.
Tab.3-2: Button types on the operating panel
3.3 Rear view
Fig.3-3: Device layout on the operating panel back side (shown without wiring)
1... DIP switch for the address setting of the
operating panel 2... Slots for button labeling using labeling strips
3... Ground bolt for protective earthing
Operating panel description OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 14

3.4 Device dimensions
Fig.3-4: Dimensions of the operating panel (specifications in mm)
3.5 Operating elements and displays
3.5.1 Keypad and LED assignment
The following image shows the assignment of the KEY- and LED-Codes on
the keypad. The KEY- and/or LED-Code is required to activate the keys and
LEDs through the software.
Operating panel Operating panel description
© KEBA 2009
Project engineering manual V2.00 15

Information
The LEDs of the membrane keys blink as long as no connection between the
operating panel and control was established.
Fig.3-5: Button and LED codes of the operating panel
1... Power-LED
3.5.2 Power-LED
The green power LED is located on the front side of the operating panel. The
activation of the power LED occurs via the firmware of the operating panel and
is not parameterizable.
Power LED, green Significance Cause of fault/Remedy
Off Operating panel not ready for
operation.
●Firmware not present or
damaged →Perform firm-
ware update
●Power supply not present
→Check power supply.
Continuous light
Operating panel ready for op-
eration →Connection to con-
trol ok and hardware started
up.
-
flashing Connection to the control
failed. Check connection to the con- trol.
flashing slowly (2 s period du-
ration) Connection to the touch con- troller failed. Internal error →Contact serv- ice technician
flashing quickly (1 s period du-
ration) Touch defect Internal error →Contact serv- ice technician
Operating panel description OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 16

3.5.3 Status LED (operating panel back side)
Fig.3-6: Status LED on the operating panel back side
There is a status LED in SMD design (surface-mounted device) on the main
printedcircuitboardoftheoperatingpanelthatis visibleon theoperating panel
back side through a ventilation opening.
Status LED Significance Cause of fault/Remedy
red, continuous
light Operating panel not ready for oper- ation. Firmware not present or damaged →Perform firmware update.
green, continuous
light
Operating panel ready for operation
→Connection to control ok and
hardware started up. -
orange, continuous
light
Connection to the control failed. Check connection to the control.
Connection to the touch controller
failed. Internal error →Contact service technician.
orange, blinking Touch defect Internal error →Contact service
technician.
Start-up behavior
When the power supply is connected, the status LED only lights up red briefly
and then immediately switches over to continuous orange light. If, however,
the orange continuous light stage is not reached, the firmware is not started
up and there is thus a firmware error. After successful establishment of the
connection, the status LED lights up green.
3.5.4 Labeling strips for membrane keys
Since the buttons can be assigned with arbitrary functions, an individual la-
beling option of the buttons is also provided for. White drawing film is best
suited for button labeling which can be provided with the desired icons in the
specified visibility field.
For the labelling strips, we recommend the following materials from Folex:
Operating panel Operating panel description
© KEBA 2009
Project engineering manual V2.00 17

Product description Color suitable for Paper weight
X-360 wo (white opaque) Color copier 125 μm
BG-68 wo (white opaque) Color copier 125 μm
BG-32 wo (white opaque) Ink-jet printer 100 μm
Information
When using paper strips ≤80 g/m², a film with max. 125 µm paper thickness
can be also be inserted as a step-by-step inserting aid under the paper strip.
Once the paper strip is completely inserted, the film is removed again. We
recommend a paper with 160 g/m², however, no inserting aid may be used
here.
Fig.3-7: Arrangement of the labeling strips
Operating panel description OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 18

Fig.3-8: Dimensions of the labeling strips (specifications in mm)
3.6 Ordering information
3.6.1 Ordering information legend
Abbreviation Significance
OP Operating panel (Operating Panel)
CP CPU module of the Kemro K2 control
Operating panel Operating panel description
© KEBA 2009
Project engineering manual V2.00 19

Abbreviation Significance
LVDS Low Voltage Differential Signaling
PL Panel Link
3.6.2 Operating panel
Description Designation Comment Order
number
Operating panel OP 350/C-1100 - 75058
3.6.3 Accessories
The following accessories are available for the operating panel.
3.6.3.1 General cable (for PL and LVDS)
Description Designation Comment Order
number
RS-485-A cable
(for SI0) XW 030-010 1 m 65560
RS-485-A cable
(for SI0) XW 030-050 5 m 65157
Connecting cable CP - OP
(for graphics) XW 041-040 4 m, not oil-resistant 69182
Connecting cable CP - OP
(for graphics) XW 041-050 5 m, not oil-resistant 69189
Connecting cable CP - OP
(for graphics) XW 041-070 *) 7 m, not oil-resistant 76487
Connecting cable CP - OP
(for graphics) XW 041-100 *) 10 m, not oil-resistant 69220
*) For LVDS up to incl. display size 12.1" (e.g. OP 350)
3.6.3.2 Connector
Description Designation Comment Order
number
Y-Adapter XW 042-002 For connection cable
to CP 23x 72080
20-pole female connector -
For 16 inputs for the
connection of external
switching elements
such as toggle
switches etc.
72262
2-pole plug - For OP power supply
(0V | 24V DC) 67613
Plug set XT 120/A - ●20-polefemale con-
nector and
●2-pole plug 72236
Operating panel description OP 350/C-1100
© KEBA 2009
Project engineering manual V2.00 20