KeepRite DLFCAB User manual

Specifications subject to change without notice.
DLFCAB / DLCCAR / DLFCHB / DLCCHR
DLFDAB / DLCDAR / DLFDHB / DLCDHR
SERVICE MANUAL
High Wall Ductless Split System − Sizes 09 to 36
TABLE OF CONTENTS PAGE
SAFETY CONSIDERATIONS 1.............................
INTRODUCTION 1.......................................
MODEL / SERIAL NUMBER NOMENCLATURES 2............
DIMENSIONS 3..........................................
CLEARANCES 5.........................................
WIRING 6...............................................
CONNECTION DIAGRAMS 7..............................
WIRING DIAGRAMS 8....................................
PCB PRINTED DIAGRAMS 18.............................
REFRIGERATION DIAGRAMS 31...........................
REFRIGERATION LINES 32................................
SYSTEM EVACUATION AND CHARGING 33.................
SEQUENCE OF OPERATION 34............................
TROUBLESHOOTING 36..................................
TROUBLESHOOTING FOR THE MAIN FUNCTION 41.........
DISASSEMBLY INSTRUCTIONS INDOOR UNIT 56...........
DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT 62.........
APPENDIX 78...........................................
SAFETY CONSIDERATIONS
Installing,starting up, and servicing air−conditioning equipment can be
hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by trained
servicepersonnel.
When working on the equipment, observe precautions in the literature and
on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care in
handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions included
in literature and attached to the unit. Consult local building codes and
National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety−alert symbol !
! . When
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words:
DANGER, WARNING, and CAUTION. These words are used with the
safety−alert symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death.
WARNING signifies hazards which could result in personal injury or
death. CAUTION is used to identify unsafe practices which may result in
minor personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation, reliability,
or operation.
!WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing the system,
the main electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
!WARNING
CAUTION
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressorat start−up.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the ductless family cooling only and heat pumps.
Section 2 of this manual is an appendix with data required to perform
troubleshooting. Use the Table of Contents to locate a desired topic.

2328 080000 01
Specifications subject to change without notice.
MODEL / SERIAL NUMBER NOMENCLATURES
BAJ
UNIT TYPE
B= HIGH WALL
SYSTEM TYPE
A = COOLING ONLY
Q = HEAT PUMP
1 = ALL MODELS
INDOOR UNIT
DLF C A09
DLF = FAN COIL UNIT
C=MODEL
D = MODEL A = ALL MODELS
NOMINAL CAPACITY
09 - 3/4 TON
12 - 1 TON
18 - 1- 1/2 TONS
24 - 2 TONS
30 - 2- 1/2 TONS
36 - 3 TONS
VOLTAGE
J=115-1-60
K=208/230-1-60
1
RAJ
UNIT TYPE
R = OUTDOOR
SYSTEM TYPE
A = COOLING ONLY
Q = HEAT PUMP
1 = ALL MODELS
OUTDOOR UNIT
DLC C A09
DLC = OUTDOOR UNIT
C = MODEL
D=MODEL
A = ALL MODELS
NOMINAL CAPACITY
09 - 3/4 TON
12 - 1 TON
18 - 1- 1/2 TONS
24 - 2 TONS
30 - 2- 1/2 TONS
36 - 3 TONS
UNIT TYPE
J=115-1-60
K=208/230-1-60
1
01 16 10001
Week of Manufacture
Year of Manufacture
Sequential Serial Number
V = ALL MODELS
V
Use of the AHRI Certified
TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.

328 080000 01 3
Specifications subject to change without notice.
DIMENSIONS − INDOOR
Fig. 1 - Indoor Unit Dimensions
Table 1—DLFCAB / DLCCAR / DLFCHB / DLCCHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K 36K
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Height (H) in 11.4 11.4 11.4 11.4 11.8 12.8 12.8 12.8
Width (W) in 33.3 33.3 33.3 33.3 38.2 42.4 53.1 53.1
Depth (D) in 8.2 8.2 8.2 8.2 8.8 9.7 10 10
Weight-Net lbs 23.2 23.2 22.1 22.1 27.6 34.2 41.9 41.9
Table 2—DLFDAB / DLCDAR / DLFDHB / DLCDHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K* 36K*
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Height (H) in 10.8 11.4 10.8 11.4 11.8 12.8 12.8 12.8
Width (W) in 31.1 33.3 31.1 33.3 38.2 42.4 53.1 53.1
Depth (D) in 7.9 8.2 7.9 8.2 8.8 9.7 10 10
Weight-Net lbs 19.8 22.1 19.8 23.2 29.8 37.5 41.9 41.9
AC
B
DD
EE
FH
Fig. 2 - Indoor Mounting Plate
Table 3—DLFCAB / DLCCAR / DLFCHB / DLCCHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K 36K
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Ain 4.7 4.7 4.7 4.7 4.0 8.1 13.8 13.8
Bin 21.3 21.3 21.3 21.3 27.0 27.0 29.4 29.4
Cin 7.3 7.3 7.3 7.3 7.2 7.3 10.0 10.0
Din 2.2 2.2 2.2 2.2 2.2 2.8 2.8 2.8
Ein 1.4 1.4 1.4 1.4 1.5 1.7 1.6 1.6
Fin 5.0 5.0 5.0 5.0 7.5 6.0 11.6 11.6
Hin 3.3 3.3 3.3 3.3 5.5 3.1 3.5 3.5
Table 4—DLFDAB / DLCDAR / DLFDHB / DLCDHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K* 36K*
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Ain 6.6 4.7 6.6 4.7 4.0 8.1 13.8 13.8
Bin 18.2 21.3 18.2 21.3 27.0 27.0 29.4 29.4
Cin 6.3 7.3 6.3 7.3 7.2 7.3 10.0 10.0
Din 2.2 2.2 2.2 2.2 2.2 2.8 2.8 2.8
Ein 2.1 1.4 2.1 1.4 1.5 1.7 1.6 1.6
Fin 6.0 5.0 6.0 5.0 7.5 6.0 11.6 11.6
Hin 3.5 3.3 3.5 3.3 5.5 3.1 3.5 3.5
NOTE: * Sizes 30 and 36 not available as Cooling Only.

4328 080000 01
Specifications subject to change without notice.
DIMENSIONS − OUTDOOR
N
M
H
D
W
S
P
Fig. 3 - Outdoor Unit
Table 5—DLFCAB / DLCCAR / DLFCHB / DLCCHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K 36K
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Height (H) in 21.3 23.3 21.3 23.3 27.6 31.1 31.1 31.1
Width (W) in 33.4 33.4 33.4 33.4 37.6 38.6 38.6 38.6
Depth (D) in 12.6 12.6 12.6 12.6 15.6 16.8 16.8 16.8
Min 10.0 10.0 10.0 10.0 13.4 14.6 14.6 14.6
Nin 30.0 30.0 30.0 30.0 35.0 36.2 36.2 36.2
Pin 21.3 21.3 21.3 21.3 22.0 24.0 24.0 24.0
Sin 11.3 11.3 11.3 11.3 14.3 15.6 15.6 15.6
NET Weight Cooling Only lbs 62.8 73.9 72.8 80.5 113.6 147.7 152.1 154.4
NET Weight Heat Pump lbs 71.7 77.2 78.3 86 114.7 142.2 154.4 161
Table 6—DLFDAB / DLCDAR / DLFDHB / DLCDHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K* 36K*
Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Height (H) in 21.3 21.3 21.3 21.3 27.6 27.6
Width (W) in 30.6 30.6 30.6 30.6 37.6 37.6
Depth (D) in 12.6 12.6 12.6 12.6 15.6 15.6
M in 10.1 10.1 10.1 10.1 13.4 13.4 14.6 14.6
N in 28.0 28.0 28.0 28.0 35.0 35.0 36.2 36.2
P in 20.0 20.0 20.0 20.0 22.0 22.0 24.0 24.0
S in 11.3 11.3 11.3 11.3 14.3 14.3 15.6 15.6
NET Weight Cooling Only lbs 59.5 63.9 66.2 70.6 90.4 103.6
NET Weight Heat Pump lbs 62.8 67.3 65.0 69.5 95.9 110.3 154.4 161.0
NOTE: * Sizes 30 and 36 not available as Cooling Only.

328 080000 01 5
Specifications subject to change without notice.
CLEARANCES − INDOOR
6
"
(0.15m
)
min.
5
"
(0.13m)
min.
6'
5
"
(0.13m)
min.
(1.8m)
CEILING
FLOOR
Fig. 4 - Indoor Unit Clearance
CLEARANCES − OUTDOOR
A
DB
Air-outlet
Air-inlet
C
E
Fig. 5 - Outdoor Unit Clearance
Table 7—Outdoor Clearances
UNIT MINIMUM VALUE
in. (mm)
A24 (609)
B24 (609)
C24 (609)
D4 (101)
E4 (101)

6328 080000 01
Specifications subject to change without notice.
WIRING
All wires must be sized per NEC (National Electrical Code) or CEC
(Canadian Electrical Code) and local codes. Use the Electrical Data
table MCA (minimum circuit amps) and MOCP (maximum over
current protection) to correctly size the wires and the disconnect fuse or
breakers respectively.
Per caution note, only Stranded copper conductors with a 600 volt
rating and double insulated copper wire must be used.
NOTE: The use of BX cable is not recommended.
Recommended Connection Method for Power and Communication
Wiring − Power and Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied 14/3
power/communication wiring from the outdoor unit to the indoor unit
consists of four (4) wires and provides the power for the indoor unit.
Two wires are high voltage AC power, one is communication wiring
and the other is a ground wire.
RecommendedConnection Method for Power and Communication
Wiring (To minimize communication wiring interference)
PowerWiring:
The main power is supplied to the outdoor unit. The field supplied
power wiring from the outdoor unit to the indoor unit consists of three
(3) wires and provides the power for the indoor unit. Two wires are
high voltage AC power and one is a ground wire.
To minimize voltage drop, the factory recommended wire size is 14/2
stranded with a ground.
Communication Wiring:
A separate shielded stranded copper conductor only, with a minimum
600 volt rating and double insulated copper wire, must be used as the
communication wire from the outdoor unit to the indoor unit. Please
use a separate shielded 16GA stranded control wire.
CAUTION
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Wires should be sized based on NEC and local codes.
Use copper conductors only with a 600 volt rating and
double insulated copper wire.
CAUTION
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
SBe sure to comply with local codes while running wire
from indoor unit to outdoor unit.
SEvery wire must be connected firmly. Loose wiring may
cause terminal to overheat or result in unit malfunction.
A fire hazard may also exist. Therefore, be sure all
wiring is tightly connected.
SNo wire should be allowed to touch refrigerant tubing,
compressoror any moving parts.
SDisconnecting means must be provided and shall be
located within sight and readily accessible from the air
conditioner.
SConnecting cable with conduit shall be routed through
hole in the conduit panel.
Table 8—DLFCAB / DLCCAR / DLFCHB / DLCCHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K 36K
V-Ph-Hz 115-1-60 208/230-1-60
Cooling
Only
Running Current (Cool) A 6.2 8.78 2.8 4.5 8.65 7.21 11.5 17
Power Consumption (Cool) W 700 990 630 1000 1950 1650 2700 4100
Minimum Circuit Ampacity (MCA) A 12 17 9 9 16 20 20 24
Maximum Overcurrent Protection Ampacity (MOPA) A 20 25 15 15 25 30 30 40
Heat
Pump
Running Current (Cool) A 6.2 8.78 2.8 4.5 8.65 8.05 11.5 17
Running Current (Heat) A 8.3 8.78 3.5 5.5 7.52 8.35 12 16.5
Power Consumption (Cool) W 700 990 630 1000 1950 1760 2700 4100
Power Consumption (Heat) W 930 990 1020 1100 1730 2000 2800 3800
Minimum Circuit Ampacity (MCA) A 12 17 9 9 16 20 20 24
Maximum Overcurrent Protection Ampacity (MOPA) A 20 25 15 15 25 30 30 40
Table 9—DLFDAB / DLCDAR / DLFDHB / DLCDHR
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K HP 36K HP
V-Ph-Hz 115-1-60 208/230-1-60
Cooling
Only
Running Current (Cool) A 11 12.4 4 5.8 8 10.03
Power Consumption (Cool) W 823 1155 900 1300 1800 2260
Minimum Circuit Ampacity (MCA) A 17 20 9 9 16 15
Maximum Overcurrent Protection Ampacity (MOPA) A 25 30 15 15 25 25
Heat
Pump
Running Current (Cool) A 11 12.4 4 5.8 8.5 10.03 11.5 17
Running Current (Heat) A 10 13.5 3.6 5.6 8.9 10.2 12 16.5
Power Consumption (Cool) W 895 1193 900 1300 1980 2260 2700 4100
Power Consumption (Heat) W 853 1250 800 1250 2000 2300 2800 3800
Minimum Circuit Ampacity (MCA) A 17 20 9 9 16 16 20 24
Maximum Overcurrent Protection Ampacity (MOPA) A 25 30 15 15 25 25 30 40

328 080000 01 7
Specifications subject to change without notice.
CONNECTION DIAGRAMS
Fig. 6 - Connection Diagram 9K & 12K Units 115V
Fig. 7 - Connection Diagram 9K & 12K Units 208/230V
Fig. 8 - Connection Diagram 18K − 36K Units 208/230V

8328 080000 01
Specifications subject to change without notice.
WIRING DIAGRAMS Table 10—WIRING DIAGRAMS
SYMBOL SYMBOL COLOR SYMBOL SYMBOL COLOR SYMBOL NAME
WH White GN Green CAP Jumper Cap
YE Yellow BN Brown COMP Compressor
RD Red BU Blue Grounding wire
YEGN Yellow/Green BK Black / /
VT Violet OG Orange / /
NOTE: Jumper cap is used to determine the fan speed and the swing angle of the horizontal louver of this model.
WIRING DIAGRAM − INDOOR UNIT − DLFCAB / DLFCHB
Fig. 9 - Indoor Unit Sizes 09 − 12 (115V − 208/230V)

328 080000 01 9
Specifications subject to change without notice.
WIRING DIAGRAM INDOOR UNIT − DLFCAB/DLFCHB (CONT)
Fig. 10 - Indoor Unit Sizes 18 − 24 (208/230V)
Fig. 11 - Indoor Unit Sizes 30 − 36 (208/230V)

10 328 080000 01
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR
Fig. 12 - Outdoor Unit Sizes 09 − 12 (115V)
Fig. 13 - Outdoor Unit Sizes 09 − 12 (208/230V)

328 080000 01 11
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR (CONT)
Fig. 14 - Outdoor Unit Size 18 (208/230V)
Fig. 15 - Outdoor Unit Size 24 (208/230V)

12 328 080000 01
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR (CONT)
Fig. 16 - Outdoor Unit Sizes 30 − 36 (208/230V)
WIRING DIAGRAM − INDOOR UNIT − DLFDAB / DLFDHB
Fig. 17 - Indoor Unit Sizes 09 − 12 (115V)

328 080000 01 13
Specifications subject to change without notice.
WIRING DIAGRAM − INDOOR UNIT − DLFDAB / DLFDHB (CONT)
Fig. 18 - Indoor Unit Sizes 09 − 24 (208/230V)
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14 328 080000 01
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCD
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328 080000 01 15
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT)
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Fig. 23 - Outdoor Unit DLCDHR Sizes 9−12 (115 V)

16 328 080000 01
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT)
,1'22581,7
+($7B/
+($7B1
/
/
/
5'
<(
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:$51,1*
PLQXWHVWRSUHYHQWWKHULVN
SRZHUHGRIIIRUOHVVWKDQ
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6$7
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Fig. 24 - Outdoor Unit DLCDHR Sizes 09−12 (208/230V)
5'
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+($7(5
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Fig. 25 - Outdoor Unit DLCDHR Size 18−24 (208/230V)

328 080000 01 17
Specifications subject to change without notice.
WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT)
Fig. 26 - Outdoor Unit DLCDHR Size 30 (208/230V)
Fig. 27 - Outdoor Unit DLCDHR Size 36 (208/230V)

18 328 080000 01
Specifications subject to change without notice.
PCB PRINTED DIAGRAMS
Table 11—PCB Printed Diagrams
No. Description
1This terminal is not used
2Zero Line
3Indoor Fan Motor
4This jumper is not used
5 Jumper
6Vertical Swing Motor
7This terminal is not used
8Horizontal swing motor
9Temperature sensor
10 Wired controller
11 Display Board
12 This terminal is not used
13 Communication wire
14 Live Wire
15 Fuse
16 Capacitor for Indoor Fan Motor

328 080000 01 19
Specifications subject to change without notice.
PCB PRINTED DIAGRAMS (CONT)
21
3
4
5
6
7
891011
12
13
14
15
16
Fig. 28 - Indoor Units DLFCAB / DLFCHB Sizes 9 to 24 Top View
Table 12—Indoor Units DLFCAB / DLFCHB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Neutral
Wire DC fan Up & Down
Swing
Left & Right
swing
Wired
Controller
Interface
Wired
Controller
Interface
Display
interface
Jumper
interface Relay Relay Fuse Piezoresistance Live Wire
Interface
Health
Function
Live Wire
Health
Function
Neutral
Wire
Relay
Fig. 29 - Indoor Units DLFCAB / DLFCHB Sizes 9 to 24 Bottom View

20 328 080000 01
Specifications subject to change without notice.
PCB PRINTED DIAGRAMS (CONT)
1
222
33
4
5
6
789
10
11
12
13
14
15
16
1718192021
Fig. 30 - Indoor Units DLFCAB / DLFCHB Sizes 30 and 36 Top View
Table 13—Indoor Units DLFCAB / DLFCHB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 12
Power
supply
live wire Fuse
Neutral
wire for
health
function
interface
Power
Supply
Neutral
wire
Communication
interface Power
Switch
High−
frequency
transformer
Fan
motor
interface Buzzer Display
Interface Display
Interface
Indoor tube
temperature
sensor
interface
Ambient
temperature
interface
Wired
Controller
Interface
Left &
Right
Swing
Terminal
Up &
Down
Swing
Terminal
Auto
Button BMS
Interface Jumper
Cap
Wired
Controller
Interface
Live Wire for
Health Function
Interface
Fig. 31 - Indoor Units DLFCAB / DLFCHB Sizes 30 and 36 Bottom View
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Table of contents
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