Keg King Icemaster G40 User manual

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TheIcemasterG40isacommercialgrade
icebank/glycolchillerthatisextremely
compactyetoffershighperformancefor
smalltomediumvolumecustomers.This
unitisideallysuitedtosmallbars,café’s
andrestaurants.
Thechillerincludesimpellerandpump
readytofloodthefontofyourchoice.
Thisunitcanalsobeusedasaglycolchiller
forjacketedfermentersorbrightbeer
tanks.
Unlikeothermodelsthetankinthismodel
iscompletelyenclosedandinsulated
includingthelid.Thisaidscooling
performanceandultimatelymeansyou
havelessheatingressandthereforea
smallerpowerbill.
Thestainlesssteelinputandoutputtubes
aremountedtothesideofthemachine
makingthemeasiertoinstallandalsomoresuitableforbarinstallationswheretheheightclearanceis
limitedunderthebar.
Thisunitcanbeusedasanicebankbutduetothefactthatithasadigitalcontrolleralreadyinstalledit
isalsosuitableforusagewithglycolrightoutofthebox.Glycolchillingwillenableyoutocompletely
freezeupyourfloodedfontwhensettingthefontatsub‐zerotemperaturesonthedigitalcontroller.
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MachineLayout
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A. 4x8mmODStainlessProductInputlines
B. 4x8mmODStainlessProductOutputLines
C. Glycol/CoolantInput10mmBarb
D. Glycol/CoolantOutput10mmBarb
E. ImpellerPumpPowerSupply
F. DigitalTemperatureController
G. MainOn/OffPowerSwitch
H. Overflow
I. DrainageBung(onrearofmachine)
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UsageInstructions
1. PlacetheG40chillerundercounterwithminimumof100mmclearancearoundallairvents.
Failuretoallowadequatecoolingwillreduceperformanceandincreasethepower
consumption.
2. Fillthetankswithglycolorwater.(Useglycoltoachievesub‐zerotemperatures).Aratioof20%
glycolwillgiveyouafreezingpointofapproximately‐8C.Glycolissoldin5LitreContainers
(Part#8336)soinordertoachieve20%glycolconcentrationpourin2x5Litrecontainersof
glycol.Filltheglycol/waterintothetankatposition(K)shownbelow.
3. Attachyourproduct/beerlinestotheinputandoutputtubes(A)and(B).TheG40machinecan
haveupto4differentproductsdispensedatonceprovidedthatthelinesarenotdoubled‐up.
Eachtimetheproductpassesthroughoneoftheproductlinesitwilldropintemperatureby
approximately15‐20Cdependingontheflowspeedandsettemperature.Ifyourkegsare
storedabove25Citisidealtodoubleupthelines.Ifyouwanttodoubleuptheproductlines
thisbasicallyjustmeanstheproductentersoneofthecoilsatposition(A)thenexitsoutof
position(B)andinsteadofbeingdirectedtothebeertapitthenentersthechilleragainand
thereforoccupiesanotheroneofyourcoolingcoils.Bydoublinguptheproductlinesyouwill
onlybeabletodispenseatotalof2productsnot4.
4. Attachingglycol/coolantlines.ThisG40
Chillerincludesacoolant/glycolpumpthat
canbeusedtocirculatetheglycolthrough
yourpythontubingand/orfloodyourbeer
font.Thisenablesyoutochill/freezeyour
fontandbeertapsontopofthebar.Attach
hosestoposition(C)and(D).Oncethepump
turnsonthecoolant/glycolinthetankwill
startcirculating.
5. Theimpeller/pumponthismachine(position
(J))ismountedundertheservicecover.The
impellerpumpispoweredusingtheexternal
socketatposition(E).Connectthepower
plug.Theimpellerpumpisdesignedtorun
continuously.
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Specifications
Pump:   Impeller+PumpCombination
ProductLines:  4StainlessSteelProductLines(4x11meterCoils)
ProductLineSize: 304StainlessSteelCoils(8mmODx7mmID)
Icebank: 22kgIcebank(whenusingwater)
TankCapacity: 40LWaterCapacity
CoolingCapacity:780wattCoolingCapacity.
TypicalProductCoolingCapacity:
   60Litresinthefirsthour,35Litreseachadditionalhour
CompressorWattage:ItalianMadeEmbraco(FFI12BK)260watt
Refrigerant: r134a
Size:  410mmx410mmx660mm
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Maintenance
TheG40Chillerrequiresverylittlemaintenance.Annuallytheserviceshouldinclude:
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1.Checkglycolconcentrationusingarefractometer.Ifthemachinehasbeenturnedoffandtheglycolis
storedatroomtemperatureforanextendedperiodoftimeitisidealtodumpthecontentsofthetank
andreplacewithfreshglycol.
2.Removeserviceventsandcleanradiatorswithcompressedair.Overtimedustgetscaughtinthe
radiatoranddrasticallyreducesmachineperformance.Cleaningtheradiatorwillimproveairflow
throughthemachineandsavepoweraswellasincreasetheperformanceoftheG40chiller.
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