Kellfri 20-BG2000 User manual

20-BG2000
BALE GRAPPLE
READ THIS MANUAL CAREFULLY BEFORE USING THE PRODUCT !!!
TRANSLATED FROM THE ORIGINAL

INTRODUCTION
Thank you for choosing a product from Kellfri AB. By following general safety information,
operating instructions and common sense, you will have many years of enjoyable use of the
product. Kellfris equipment and products are aimed to be use by active farmers with high
demands on functionality.
PRODUCT INFORMATION
Kellfri’s BG2000 Bale Grapple has a unique design which eliminates unnecessary damage to
plastic-wrapped round bales. The grapples have been designed using tubular pipes without
joints and the frame attachment has been manufactured using hot-rolled proles with round-
ed corners. This design means that the bale is exposed only to rounded material, thus protect-
ing the bale from unnecessary damage. The grapple arms work in unison, which makes the
tractor operator’s loading work easier. The clamping force has been adapted to manage even
the heaviest of bales, and the parallel rod enables the two grapple arms to clamp together
with the pressure evenly distributed over the bale. The bale grapple requires a double-acting
hydraulic outlet on the tractor. The bale grapple is supplied with two hydraulic ½ inch, quick
coupling male hoses
NOTE! DELIVERED UNASSEMBLED
APPLICATION AREA
Intended for handling bales.
TECHNICAL DATA
Article NO:
20-BG2000E
20-BG2000T
20-BG2000Å
20-BG2000SBM
20-BG2000LBM
Mount
Euro
SMS
Ålö
Large BM
Small BM
Bale size 800 - 1800 mm
Bale weight < 1200 kg
Arm height 780 mm
Coupling ½“
Max. working pressure 175 bar 70/40 - 300
Hydraulic cylinder for lower working pressure 80/40 - 300
Bale weight max 1200 kg
Weight 216 kg
Motion pattern Parallel

BASIC SAFETY INSTRUCTIONS
Before using the equipment or product, and for the safety of yourself and others, you must
read the safety instructions and the instruction manual and understand its contents. Always
keep the safety instructions and instruction manual handy for users of the equipment or prod-
uct. For the safety of both yourself and others, it may be a good idea to read through the safety
instructions every now and then. If the safety instructions or instruction manual gets dam-
aged or in any other way cannot be used, new copies may be ordered from:
Kellfri AB, Munkatorpsgatan 6, 532 37 SKARA
Sweden. Tel.: +46 (0)511 242 50 (Pls. contact the retailer) https://www.kellfri.co.uk/
Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.
Do not use the equipment or product if you are taking prescribed medication or drugs. Always
comply with general rules of the road and applicable rules stipulated by the Swedish Protec-
tion of Animals Act. People under the age of 15 are not allowed to use the equipment.
When using machine in a company, the employer has the responsibility to ensure that the user of
the machine has theoretical and practical knowledge of the machine and that the work is done
safely. Follow the country’s Health and Safety Regulation. For more information, pls. contact your
Health and Safety Executive.
Warning!
The product must not in any circumstances be
modied without permission from the manufac-
turer. Unauthorized modication of the machine
and/or accessories can cause fatal injuries or death
to operator or others.
PRODUCT SAFETY INFORMATION
• Read the instruction manual carefully before using the machine.
• Never overload the equipment!
• When lifting the load,be careful of falling hazard.
• The equipment is always operated from the tractor cabin. Never leave the tractor before
the equipment is unloaded and the tractor braked.
• Keep distance within risk area. No one other than the operator may be present within the
danger zone during work. Nobody is allowed to stay underneath suspended load.
INSTRUCTION FOR EMERGENCIES
In case of an emergency please dial 112.
Keep cell phone or emergency phone available specially when working alone. First aid kit and
re extinguishers must be kept easily accesable during all work, maintenance and service.To
perform an emergency stop, turn o the tractor.

SURROUNDINGS
Check and make sure that the area is clear of people, children and objects before switching
on or using the equipment. Risk of serious personal injury. Be especially careful if children are
in the area where the equipment is being use or stored. Check that there are no low-hanging
power lines within the work area. Be careful when working on slopes and near ditches. Always
work alone with equipment designed for single - purpose equipments/products. Never have
junk/debris lying in your work area. Have workspaces clean. Always respect the risk zone.
DANGER!
Children in the area should be supervised
WARNING LABELS
Make sure that the warning labels are always visible, clean the warning labels if necessary. Do
not wash with high pressure washer directly on the warning label. If any part of the decal is
worn or label becomes frayed or otherwise unreadable, order new decals.
Warning! Crushing Hazard: None is allowed to stand under a suspended load
Warning danger zone 5m
Warning! Risk of Child Accident!
Children are not allowed to be anywhere near the equippment.
Warning! Prohibition to Stay on the Machine
CE mark - The equipment is CE labeled

PERSONAL PROTECTION
Always use appropriate protective equipment. Do not wear loose clothing or jewelry when
working with the equipment. Remember to put up long hair when working with equipment
that rotates.
BEFORE USING
Read the instruction manual carefully. Be sure that you understand the safety information,
instruction manual and warning labels. Use common sense during operation and use the ap-
propriate personal protective equipment Always check the performance and the machine
combination that are used. It’s highly important these matches in a satisfactory manner. This
is to ensure the product or the function and most important yours and others safety. Do visual
inspection of equipment or product before use.
Lubricate moving parts and check that all screw-nuts and bolts are tightened.Learn and re-
member the correct working methods. Beginners should always keep a low speed, use ex-
treme caution before routine and product knowledge is achieved. The user/customer is re-
sponsible to handle the situation correctly. The product should not be taken into use unless it
can be done in a safe way for the user.
Warning!
For safety, this product should only be used in
the manner described in this manual. The user is
responsible for the instruction to be read through
and followed.
OPERATING THE MACHINE
Only people who understand the safety information and instructions in this manual may op-
erate the equipment. Be alert and careful when working with the machine and only use the
equipment or product in the manner described in this manual. Avoid the use of the equip-
ment at lower temperatures than -20C and higher temperatures than +30C.
When working with equipment that has moving parts, there is always the risk of injury. Be
careful when working with equipment equipped with hydraulic hoses ,oil under pressure can
penetrate the skin. Seek medical attention immediately if this occurs.
Warning!
Never use a tool or product
with defect safety equipment.

Due to a hydraulic system is never 100% tight, a hydraulic system control should be performed
before the equipment is operated. Leakage can occur due to internal leakage in the tractor’s
valve, internal leakage in the equipment’s hydraulic cylinder etc. Check the extent of the leak
by running the equipment’s cylinder in end position and keep up the pressure for 1 min. If the
cylinder begins to “wander” to the other direction there is a leakage in the gasket. Gasket or
cylinder must be replaced.
Always work alone with the equipments that are dened as single porpose equipments.
Never overload the trailer. Respect the equipment’s danger zone.
COUPLING AND UNCOUPLING
Read the tractor’s manual before using the equippment. The machine is connected to the
tractor’s front loader, secured with locking pins. Connect hydraulic hoses to the tractor’s third
function.
AFTER USE
Parking is not allowed with load above ground but is done with the equipment resting on the
ground.The equipment with water if necessary.
TRANSPORT AND STORING
Make sure the area is clear of people, children and objects prior to transportation. Always be
extra careful during transport and movement. Ensure that the equipment or product is well
anchored and that existing transport safety devices are installed. Always place the load as low
as possible. Respect the risk zone even in the transport and movement. When lifting, never
stand under a suspended load. Trailers used to transport should have functioning brakes.
Always keep the equipment or product in a dry place, preferably under cover when not in use.
Make sure that the equipment or product is stable and not likely to tip over. Never let children
play at the storage site. Keep in mind the risk of tipping!
MAINTENANCE AND SERVICE
Visually inspect / check the equipment and its equipment regularly. The tractor engine must
be switched o and the equipment is lowered to the ground position before service begins.
Make sure the equipment is stable and not likely to tip over during maintenance and service.
Replace damaged and worn parts immediately to reduce the risk of injury. Lubricate all mov-
ing parts and grease ttings and check hoses regularly. The hydraulic system is not adapted
to the environmental friendly oil. Use only spare parts with equivalent performance to reduce
the risk of damage and failure. All repairs and connections with electricity must be performed
by an authorized person. Check all bolts and nuts are tightened after use, maintenance and /
or service. Always test the machine before work is started.
RECYCLING
Disposal of the product, disassemble and transport to the municipality’s recycling station.
Contact your local authority for further information.

ASSEMBLY:
Prepared all parts. Be careful during assembly, there is always a risk of crushing.
It is recommended that installation is carried out by at least two persons due to its weight.
Make sure that all parts are included:
2 Grapples (left and right)
2 Welding attachment (EURO / SMS attachments)
1 Pc frame - for the installation of brackets
1 Pc hydraulic cylinder
2 Hydraulic hoses
1 Pc stabilizer bar
2 Shafts (long) for mounting the grapple
1 Set of mounting components
INSTRUCTION
Placeall parts to be assembled on the oor to get a better overview. Warning!
Risk of crushing! Make sure that the grapples cannot tip over during assembly.
Bracket suitable for Trima

Assemble the frame behind the grapples, when lifting, use only suitable lifting equipment. The
parts are assembled with 2 shafts.
Raise the frame in order to mount the bolt on the shaft. Tighten.

Mount brackets on the frame. Check the CC measurement
CC dimensions: center to center distance between The bracket hook
Bracket suitable for TRIMA CC dimensions: 690 mm
EURO-mount CC dimensions: 790 mm
Install the stabilizer bar as shown below.

Install cylinder and hydraulic hoses, sometimes it can be dicult to pull out the piston rod
from the cylinder. Mount the hydraulic hoses and connect them to the tractor hydraulic outlet
and then press out the piston rod. Secure with pivot pins and lubricate all lubrication points.
Check and tighten all bolts. Ready for use. Good luck!

NO. DESCRIPTION Q T Y.
1 Bolt 2
2Flat Washer 2
3 Mounting plate 2
4 Square Prole 2
5 Grapple 2
6 Mounting Plate 2
7 Bushing 2
8 Nut 2
NO. DESCRIPTION Q T Y.
9 Stabilizer 1
10 Bolt 2
11 U-bolt 4
12 Shaft 2
13 Bushing 4
14 square Prole 2
15 Mounting plate 4
16 Nut 8

Kellfri AB
Phone: 0046 (0)511 - 242 50
Fax: 0046 (0)511 - 168 33
E-mail: [email protected]
EG-FÖRSÄKRAN OM MASKINENS ÖVERENSTÄMMELSE, ORIGINAL
EC-DECLARATION OF CONFORMITY
According to 2006/42/EC, Annex 2A
Kellfri AB
Munkatorpsgatan 6
532 37 Skara, Sweden
Declares that the machine
Name: 20-BG2000T 20-BG2000Å 20-BG2000SBM 20-BG2000LBM
Type: Bale Grapple
Complies with all applicable provisions of the Machinery Directive 2006/42/EC.
Other equipment must meet the hardware requirements of the Directive.
Tina Baudtler, CEO --
WARRANTY TERMS AND CONDITIONS
Validity of the warranty - Kelifri’s Warranty is valid months from the date of purchase.
This warranty replaces - Compensation for spare parts after acknowledgment that the
fault lies on the material or manufaturing deects.
This guarantee do not
cover
• Labour costs
• Travel expenses
• Any modication that the buyer himself has/had made.
• Any consequential damages that occured due to damage to
the machine.
• Damage due to normal deterioration of the machine, inade-
quate: service, user inexperience or use of spare parts which
are not original.
• Wear parts such as hoses, seals, oils, and mechanical belts
Kellfri AB is constantly working on further developing their products and therefore reserves the right
to modify, among other things the design and appearance without further notice.
CUSTOMER SERVICE
You are always welcome to give your feedbacks, reviews or ask us about our tools and products.
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