Kenmore 122.33492410 User manual

Use & Care Guide
Manual de Uso y Cuidado
English / Español
Kenmore®
Liquid Propane Gas Grill
Parilla a gas de propane liquido
Model/Modélo: 122.33492410 – Stainless Steel / Acero Inoxidoble
Item/Artículo: 640-05861277-1 – Stainless Steel / Acero Inoxidoble
P/N 19000432A0
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A
www.kenmore.com
www.sears.com
www.kmart.com
®

Warranty------------------------------------------------
SafetyPrecautions--------------------------------
LightingInstructions----------------------------
PackageContent List-----------------------------
HardwareContents----------------------------------
Preparation--------------------------------------------
PartsDiagram ---------------------------------------
PartsList-----------------------------------------------
AssemblyInstructions---------------------------
NaturalGas Conversion------------------------
CookingInstruction----------------------------------
CookingChart-----------------------------------------
Cleaningand Maintenance--------------------------
Troubleshooting--------------------------------------
Table of Contents
2
2
3
6
8
10
10
11
12
13
22
27
28
29
30
Warranty
KENMORE GRILL WARRANTY
Kenmore One Year Limited Warranty
When installed, operatedandmaintainedaccording to all supplied
instructions,if this appliance fails due to a defect of purchase,call 1-800-
4-MY-HOME® to arrangefor free repair or replacementif repair is
unavailable.
For ten years from the dateof purchase, any burner that rust throughwill
be replacedfree of charge. After the first year from the date of purchase,
you are responsiblefor the labor cost to have it installed.
All warrantycoverage excludes ignitor batteriesand grill partpaint loss,
discolorationor surface rusting, which are either expendableparts that can
wear outfrom normal use within the warranty period,or are conditions that
can be theresult of normal use, accident or improper maintenance.
All warranty coverage is void if this productis ever used while providing
commercial services or if rented to anotherperson.
This warranty covers ONLY defects in material
And workmanship. Sears will NOT pay for:
1.Expendableitems that can wear out from normal use within the warranty
period,including but notlimited tobatteries,light bulbs andsurface
coatings or finishes.
2. A service technician to instruct the user in correct product installation,
operationor maintenance.
3. A service technician to clean or maintain this product.
4. Damageto or failure of this product if it is not installed, operatedor
maintainedaccording to the all instructions supplied with the product.
5. Damageto or failure of this product resulting from accident, abuse,
misuse or use for other than its intendedpurpose.
6. Damageto or failure of this product caused by the use of detergents,
cleaners, chemicals or utensils other than thoserecommended in all
instructions suppliedwith the product.
7. Damageto or failure of parts or systems resulting from unauthorized
modifications made to this product.
Disclaimerof implied warranties; limitation of remedies
Customer’s sole and exclusive remedy underthis limited warranty shall be
productrepair as provided herein. Implied warranties,including warranties
of merchantabilityor fitness for a particular purpose, are limited to one
year or the shortestperiod allowed by law. Sears shall not be liable for
incidentalor consequential damages. Some states and provinces do not
allow theexclusion or limitation of incidental or consequential damages,or
limitation on the durationof implied warranties of merchantability or
fitness,so these exclusions or limitations may not apply to you.
This warrantyapplies only while this appliance is usedin the United
States.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates,IL 60179
Sears Brands Management Corporation,
© 2014 Sears Brands, LLC
RepairProtection Agreements
Congratulationson making a smart purchase. Your new
Kenmore productis designed and manufacturedfor years of
dependableoperation.But like all products, it may require
repair from time to time. That's when having a Repair
Protection Agreement can save you money and aggravation.
Here’s what the Repair Protection Agreement * includes:
Once you purchasethe Repair Protection Agreement,a
simple phone call is all that it takes for you to schedule
service. You can call anytime day or night, or schedule a
service appointmentonline.
The Repair Protection Agreementis a risk-free purchase.If
you cancel for any reason duringthe product warranty
period,we will provide a full refund. Or, a proratedrefund
anytime afterthe product warranty periodexpires. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call1 -800-827-6655.
*Coverage in Canada varies on some items. For Full
detailscall Sears Canada at 1-800-361-6665
Expert service by our 10,000professionalrepair specialists
Unlimitedservice and no charge forparts and labor on all
coveredrepairs
Product replacementup to $1500 if your covered product
can’t be fixed
Fasthelp by phone - we call it Rapid Resolution - phone
supportfrom a Sears representative. Think of us as a “talking
owner’s manual”
WARNING: This productcontains chemicals, including lead,
known to theState of California to cause birth defectsor other
reproductiveharm. Wash hands after handling.

3
WARNING
Failure to comply with these instructions could result in a
fire or explosion that could cause serious bodily injury,
death, or property damage.
WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, lid or any other grill
parts while the grill is in operation, or until the gas grill
has cooled down after use.
Failure to comply with these instructions may
result in serious bodily injury.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the national fuel gas
code, ANSI Z 223.1/NFPA S4, Natural gas and propane
installation code, CSA B149.1, or propane storage and
handling code, B149.2, or the standard for Recreational
vehicles, ANSI A 119.2, and CSA Z240 RV series
recreational vehicle code, as applicable.
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas tank, not included
with grill. Never connect your gas grill to an LP gas tank
that exceeds this capacity.
!
!
Precautions
!
!
A tank of approximately 12 inches in diameter by 18-1/2 inches
high is the maximum size LP gas tank to use.
You must use an OPD gas tank which offers an Overfill
Prevention Device.
This safety feature prevents the tank from being overfilled
which can cause malfunction of the LP gas tank, pressure
regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dept. of
Transportation (DOT). In Canada, the LP gas tank must meet
the National Standard of Canada ,CAN/CSA-B339 , Cylinders ,
spheres and Tubes for Transportation of Dangerous Goods
and Commission .
1. The LP gas tank must have a shutoff valve, terminating in an
LP gas supply tank valve outlet, that is compatible with a Type
1 tank connection device. The LP gas tank must also have a
safety relief device that has a direct connection with the vapor
space of the tank.
2. The tank supply system must be arranged for vapor
withdraw.
3. The LP gas tank used must have a collar to protect the tank
valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed, breezeway
or any other enclosed area. Your gas grill is to be used
outdoors only, at least 24 inches from the back and side of
any combustible surface. Your gas grill should not be used
under overhead combustible construction . Do not obstruct the
flow of ventilation air around the gas grill housing.
• Do not install this outdoor gas grill in or on recreational
vehicles or boats
• Keep outdoor gas grill area clear and free from combustible
materials, gasoline and other flammable vapors and liquids
• Do not obstruct the flow of combustion and ventilation air.
Check for this each time prior to using grill.
•Never connect an unregulated LP gas tank to your gas grill.
The gas pressure regulator assembly supplied with your gas
grill is adjusted to have an outlet pressure of 11” water column
(W.C.) for connection to an LP gas tank.
• Only use the pressure regulator and the hose assembly
supplied with your gas grill. Replacement pressure regulators
and hose assemblies must be those specified in this manual.

• Have your LP gas tank filled by a reputable propane
gas dealer and visually inspected and re-qualified at
each filling.
• Do not store a spare LP gas tank under or
• near this appliance.
• Never fill the tank beyond 80 percent full . If this
information is not followed exactly a fire causing death
or serious injury may occur.
• Always keep LP gas tanks in an upright position.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this gas grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you store your
gas grill in the garage or other indoor location, always
disconnect the LP gas tank first and store it safely
outside.
• Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the
cylinder valve. Other types of caps or plugs may result
in leakage of propane.
• LP gas tanks must be stored outdoors in a well-
ventilated area and out of reach of children.
Disconnected LP gas tanks must not be stored in a
building, garage or any other enclosed area.
• When your gas grill is not in use the gas must be
turned off at the LP gas tank.
• The pressure regulator and hose assembly must be
inspected before each use of the grill. If there is
excessive abrasion or wear or if the hose is cut, it must
be replaced prior to the grill being used again.
• Keep the gas pressure regulator hose away from hot
grill surfaces and dripping grease. Avoid unnecessary
twisting of hose. Visually inspect the hose prior to each
use for cuts, cracks, excessive wear or other damage.
If the hose appears damaged do not use the gas grill.
Call 1-800-4-MY-HOME for a replacement hose.
•Never light your gas grill with the lid closed or before
checking to ensure the burner tubes are fully seated
over the gas valve orifices.
•Never allow children to operate your grill.
Always keep the LP cylinder at
90°(upright) orientation to
provide vapor withdraw.
WARNING
A strong gas smell, or the hissing sound of gas
indicates a serious problem with your gas grill or the
LP gas tank. Failure to immediately follow the steps
listed below could result in a fire or explosion that
could cause serious bodily injury, death, or property
damage.
• Shut off gas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a proper fire extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you can not
extinguish, call your fire department. Do not call near
the LP gas tank because your telephone is a form of
electrical device and could create a spark resulting in
fire and/or explosion.
NOTE: The normal flow of gas through the pressure regulator
and hose assembly can create a humming noise. A low volume
of noise is perfectly normal and will not interfere with operation of
the grill. If humming noise is loud and excessive you may need to
purge air from the gas line or reset the pressure regulator excess
gas flow device. This purging procedure should be done every
time a new LP gas tank is connected to your grill. For help with
this procedure refer to page 16, Item 4 of “If Grill Still Fails To
Light”, or call the Grill Information Center at 1-800-4-MY-HOME.
!
4

CAUTION: Spiders and small insects occasionally spin
webs or make nests in the grill burner tubes during transit
and warehousing. These webs can lead to gas flow
obstruction which could result in a fire in and around burner
tubes. This type of fire is known as “FLASH-BACK” and can
cause serious damage to your grill and create an unsafe
operating condition for the user.
Although an obstructed burner tube is not the only cause of
“FLASH-BACK”, it is the most common cause.
To reducethe chanceof “FLASH-BACK”, you must clean
the burner tubes before assembling your grill, and at least
once a month in late summer or early fall when spiders are
most active. Also perform this burner tube cleaning
procedure if your grill has not been used for an extended
period of time.
See Cleaning Burner Tubes and Ports on page # 29.
Visually check the burner flames prior to each use. The flames should
look like picture, if they do not, refer to the cleaning burner tubes and
ports, see page 29 of this manual.
CAUTION: Beware of Flash-Back Burner Flame Check
5
1. Make a 50/50 (soap/water) mild soap solution.
2. Turn the control knobs to full OFF position; then turn gas ON at
supply tank.
3. Apply the soap solution with a clean brush to all gas connections.
See below. If growing bubbles appear in the solution the
connections are not properly sealed. Check each fitting and
tighten or repair as necessary.
4. If you have a gas connection leak you cannot repair, turn gas
OFF at supply tank, disconnectfuel line from yourgrill and call
1-800-4-MY-HOME or your gas supplier for repair assistance.
5. Also apply soapy solution to the tank seams. See below. If
growing bubbles appear, shut tank OFF and do not use or move
it! Contact an LP gas supplier or your fire department for
assistance.
Gas Connection Leak Check
Gas Tank Leak Check
Checking for LP gas leaks
Never test for leaks witha flame. Prior to first use, at the beginning
of each season, or every time your LP gas tank is changed, you
must check for gas leaks.

WARNING
Failure to open grill lid during the lighting
procedure could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
!
USING THE SIDE BURNER:
Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear or abrasion, it
must be replaced prior to use. Do not use the side
burner if the odor of gas is present. WARNING: Always
keep your face and body as far away from the
burner as possible when lighting.
Grill Lighting Instruction
LIGHTING INSTRUCTIONS FOR SIDE BURNER
1. Make sure the lid is open.
2. Push and slowly turn the Rear Burner knob to IGNITE/ON
position. Keep knob pressed in until the burner is lit. Once
it is lit, continue to press and hold for another 15 seconds to
ensure the burner stays lit.
3. If burner does not light within 5 seconds, turn the knob to
OFF position and repeat the lighting procedure.
4. If burner fails to light after step 3, turn the knob to OFF
position, wait 5 minutes, then repeat the lighting procedure
or light by match.
3. Be sure all gas connections are securely tightened.
4. Turn on gas supply.
5. Open the grill main lid.
6. Push and turn any main burner control knob to HI
position. Push Electronic Ignition button for 3 to 5
seconds to light burner.
7. If the burner does not light after 5 seconds, turn knob
to OFF. Turn gas OFF at LP tank and wait 5 minutes
for gas to clear. Then turn gas ON at tank and repeat
step 6.
8. If burner still does not light, see Match Lighting
section and If Grill Still Fails to Light section on
following page.
9. To light additional burners, turn burner knob(s) to
HI . Push and hold electronic ignition button to light
burner. Adjust knob(s) to desired setting.
Grill Lighting Instructions for Main Burners
1. Do not smoke while lighting grill or checking gas supply
connections.
2. Be sure that LP gas tank is sufficiently full.
6

WARNING
Never lean over the grill cooking area while lighting
your gas grill. Keep your face and body a safe
distance (at least 18 inches) from the cooking grid
surface when lighting your grill by match.
If Grill Still Fails To Light
1. Check gas supply and connections for leaks. Check that
all wire connections are secure.
2. Repeat basic lighting procedure. If your grill still fails to
operate, turn the gas off at source, turn the control knobs to
OFF, then check the following:
• Misalignment of burner tubes over orifices
Correction: Reposition burner tubes over orifices.
• Plugged orifice
Correction: Remove burners from grill, carefully lift each
burner up and away from gas valve orifice. Remove the
orifice from gas valve and gently clear any obstruction with
a fine wire. Then reinstall all orifices, burners, and cooking
components.
3. If an obstruction is suspected in grill burner valves,
please call for repair service at 1-800-4-MY-HOME.
4. If the grill still does not light you may need to purge air
from the gas line or reset the pressure regulator excess gas
flow device. Note: This procedure should be done every
time a new LP gas tank is connected to your grill.
To purge air from your gas line and/or reset the
pressure regulator excess gas flow device:
• Turn all control knobs to the OFF position.
• Turn off the gas at the tank valve.
• Disconnect pressure regulator from LP gas tank.
• Let unit stand for 5 minutes.
• Reconnect pressure regulator to the LP gas tank.
• Turn the tank valve on slowly until ¼ to ½ open.
• Open the grill lid.
• Push and turn any control knob to HIGH.
• Turn control knobs to HIGH until all the burners are lit
• You may start to use the grill
5. If all checks or corrections have been made and you still
have questions about operating your gas grill, call the Grill
Information Center at 1-800-4-MY-HOME
WARNING
Should a “FLASH-BACK” fire occur in/or around the
burner tubes, follow the instructions below. Failure
to comply with these instructions could result in a
fire or explosion that could cause serious bodily
injury, death, or property damage.
• Shut off gas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a proper fire extinguisher.
• Open grill lid.
• Once the grill has cooled down, clean the burner tubes
and burners according to the cleaning instructions found
on page 29.
!
!
•If the burner will not light after several attempts then the burner
can be match lit, before using the match allow 5 minutes for any
accumulated gas to dissipate.
•Clip a paper match on one end of the lighting rod.
•Light match.
•Hold lighting rod and insert lighted match right next to the
burner ports or ceramic file.
•Push and turn the designated control knob to IGNITE/HIGH.
•Burner should ignite immediately.
Match light
7

Package Contents List
A. Grill Head-1PC B. Main lid handle-1PC C. Handle bezel -2PCS
D. Side shelf -1PC E. Sear burner with side shelf front
panel-1PC F. Grease tray-1PC
G. Grease cup-1PC H. Back panel, bottom -1PC I. Side panel, right-1PC
J. Side panel, left-1PC K. Cart beam-1PC L. Bottom panel trim piece -1PC
M. Bottom panel-1PC N. Tank bolt-1PC O. Triangle bracket,left-1PC
8

P. Triangle bracket, right -1PC Q. Swivel caster -2PCS R. Swivel caster with brake -2PCS
S. Door handle -2PCS T. Door, left-1PC U. Door, right -1PC
V. Sear burner grease tray-1PC W. Sear burner cooking grid-1PC X. Flame tamer-4PCS
Z. Control knob-1PCY. Cooking grid w/hole-2PCS
B1.Battery-1PC
A1.Warming rack -1PC
C1.Grease tray bracket-2PCS
9

Item Description Specification Quantity
Screw with Lock Washer
Screw
Screw
Flat Washer
Flat Washer
Screw
FF 1/4'' x 8mm 2pcs
20pcsEE 1/4"
DD 5/32''
AA 1/4'' x 15mm
CC
BB 1/4'' x 15mm
5/32'' x 10mm
18pcs
4pcs
31pcs
8pcs
/"
/"
Before beginning assembly, make sure all parts are present. Compare parts with package contents list and diagram
above. If any part is missing or damaged, do not attempt to assemble the product. Contact Grill Information Center at
1-800-913-8999 for replacement of missing parts.
•Tools required for Assembly.
Phillips Screwdriver (not included) and Wrench (not included)·
• Note: The left and right sides of the grill are on your left and right as you face the front of the grill.
Phillips Screwdriver Wrench
10
Preparation
Hardware Pack Contents

Exploded View
11

Parts List
12
No. Part No. PART (Description) Warranty Qty No. Part No. PART (Description) Warranty Qty
1 0830A-001 Main Lid 1 1 36 0830A-036 Sear Burner Lid Hinge Rod Pin 12
2 0830A-002 Main Lid Screw 1 2 37 0830A-037 Sear Burner Bowl
Assembly 11
3 0830A-003 Main Lid Handle 1 1 38 0830A-038 Sear Burner Grease Tray 1 1
4 0830A-004 Temperature Gauge 1 1 39 0830A-039 Sear Burner Lid 1 1
5 0830A-005 Logo 1 1 40 0830A-040 Sear Burner Control Panel 1 1
6 0830A-006 Back Panel, top 1 1 41 0830A-041 Rubber Grommet 1 1
7 0830A-007 Flame Tamer 1 4 42 0830A-042 Side Panel, Left 1 1
8 0830A-008 Main Burner 10 4 43 0830A-043 Swivel Caster with Brake 1 2
9 0830A-009 Burner Pin Assembly 1 4 44 0830A-044 Swivel Caster 1 2
10 0830A-010 Main Burner Igniter Wire A 1 1 45 0830A-045 Cart Beam, Front 1 1
11 0830A-011 Main Burner Igniter Wire B 1 1 46 0830A-046 Back Panel, bottom 1 1
12 0830A-012 Main Burner Igniter Wire C 1 1 47 0830A-047 Bottom Panel 1 1
13 0830A-013 Main Burner Igniter Wire D 1 1 48 0830A-048 Tank Bolt 1 1
14 0830A-014 Warming Rack 1 1 49 0830A-049 Side Panel, Right 1 1
15 0830A-015 Cooking Grid with Hole 1 2 50 0830A-050 Triangle Bracket, Left 1 1
16 0830A-016 Hood Buffer 1 2 51 0830A-051 Triangle Bracket, Right 1 1
17 0830A-017 Main burner bowl assembly Non-replaceable 52 0830A-052 Door Magnet 1 2
18 0830A-018 Front baffle 1 1 53 0830A-053 Bottom panel trim piece 1 1
19 0830A-019 Electronic Igniter Module 1 1 54 0830A-054 Door iron piece 1 1
20 0830A-020 Main Gas Valve 1 4 55 0830A-055 Lighting Rod 1 1
21 0830A-021 Side Burner Flex Gas Line 1 1 56 0830A-056 Door Handle 1 2
22 0830A-022 Main Manifold 1 1 57 0830A-057 Door, Right 1 1
23 0830A-023 Igniter junction wire 1 1 58 0830A-058 Door, Left 1 1
24 0830A-024 Side Burner Gas Valve 1 1 59 0830A-059 Grease Tray 1 1
25 0830A-025 Side Manifold 1 1 60 0830A-060
29
M0830A- 029M Main burner control knob 1 4 61d Flat Washer sold separately as set with #61 2
Grease cup 1 1
26 0830A-026 Regulator, LP 1 1 61a NG Gas Hose with Quick
connector assembly sold separately as set with #61 1
27 0830A-027 Control panel 1 1 61b NG regulator assembly sold separately
as set with #61 1
28 0830A-028 Bezel 1 4 61c Truss Head Screw with
Lock sold separately as set with #61 2
0830A-063
29
S0830A- 029S Sear burner Control Knob 1 1 61e 6mm Wrench sold separately as set with #61 1
30 0830A-030 Side shelf 1 1 61f
0830A-061
0830A-064
6mm Nut Driver sold separately
as set with #61 1
31 0830A-031 Side shelf control panel 1 1 62 0830A-062 NG orifice pack (Sear
burner NG orifice (1.9mm) 11
32 0830A-032 Sear burner cooking grid 1 1 63 KD Hardware pack 1 1
33 0830A-033 Sear burner 1 1 64 Manual 1 1
34 0830A-034 Sear burner igniter wire 1 1
35 0830A-035 Sear Burner Lid Hinge Rod 1 2

CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces.
1. Use the parts list to check that all parts have been
included.
2. Inspect the grill for damage as you assemble it. Do not
assemble or operate the grill if it appears damaged. If there
are damaged or missing parts when you unpack the
shipping box, or you have questions during the assembly
process, call:
For Assembly Questions, call 1-800-4-MY-HOME
8AM – 5 PM PST, Monday through Friday.
Assembly Instructions
If you are missing hardware or have damaged parts after
unpacking grill, call 1-800-4-MY-HOME for replacements.
To order replacement parts after using grill, call:
1-800-4-MY-HOME®
To make sure you obtain the correct replacementparts for
your Kenmore gas grill, please refer to the part numbers in
the part list.
Important: Use only parts listed above. When ordering
parts, providing the following information:
1. Model #
2. Serial # (found inside the front panel of your grill)
3. Part Number (see PART# in chart)
4. Part Description
5. Quantity of parts needed
1. Bottom Panel
Loosen but do not remove the two 5/32” x 10mm screws that
are pre-assembled on either end of bottom panel trim piece
and remove the three ¼”x 15mm screws that are attached in
the middle. Secure the trim piece to the front of the bottom
panel by first inserting the end slotted holes over the two end
screws and pushing down. Tighten the screws. Then insert and
tighten the three middle screws.
Attach four casters to bottom panel using (16) ¼”x 15mm
screws with lock washer (AA) and (16) ¼” flat washers (EE).
Note: Q is swivel caster, R is swivel caster with brake.
Hint: For ease of caster assembly, turn bottom panel upside
down. Attach the two casters with brakes to the rear side of the
panel, opposite to the panel trim piece.
R
13
Q

2. Side Panel and Back Panel
Attach left & right side panels to bottom panel using
six ¼”x 15mm screws (BB).
Attach back panel to bottom panel using seven ¼”x
15mm screws (BB).
3. Door Triangle Bracket and Cart Beam
Loosen but do not remove the four screws on the left
side panel and bottom panel. Slide the four slots in the
bracket under the four screw heads and tighten the
screws. Repeat for the right triangle bracket.
Use four ¼”. x 15mm screws (BB) to add the cart beam
to the right and left side panels.
14

4. Grease Tray and Door Handle
Attach the grease cup brackets to the grease tray by
using four 5/32” x 10mm screws (CC). and four 5/32”
flat washers（DD).
Attach a door handle to each door using two 1/4" x 15
mm screws (BB). Be careful not to drop screws into
door interior when attaching handles.
5. Grease Tray and Grease Box
Attach the grease tray onto the cart by using four 5/32” x
10mm screws (CC).
Insert the grease cup into the brackets under the grease
tray.
15

6. Grill Head Placement
With the aid of an assistant, carefully place the grill
head onto the grill cart.
Attach grill head to left and right side panels using
two 1/4" x 15 mm screws (BB) for each side.
7. Door assembly
Insert the bottom hinge pin of left door into the hole
in the bottom panel. Then push down the spring-
loaded top hinge pin and allow it to spring back up
into the hole under the control panel.
Repeat this assembly procedure for the right door.
16

8. Searing Side Burner Shelf Assembly
a. Remove grate from searing side burner shelf and
set aside. Open Grill Head Lid. Loosen but do not
remove the two screws on the outside surface of the
Grill Head. Place the slotted holes on searing side
burner shelf over the two screw heads and drop down.
Do not tighten screws until end of next step.
b. Use two 1/4" x 15 mm screws (BB) to attach side
burner shelf to Grill Head from Grill Head inside. Use
these two screws in front and rear holes. Use one 1/4"
x 8 mm screw (FF) screw to attach side burner to Grill
head in the center hole. Use one 1/4" x 15 mm screw
(BB) and one 1/4" flat washer (EE) to attach the side
burner shelf front panel to the main control panel.
Tighten the two screws loosened in previous step.
c. Close Grill Head Lid. Remove the screw fastening
the ignition electrode to the front of the side burner
shelf and remove electrode. Remove the two
screws fastening the searing burner to the side
burner shelf and remove searing burner.
17

d. Loosen but not remove the 2 screws that are pre-
attached to the side burner gas valve. Insert the
valve stem and two screws through the
corresponding holes in the control panel. Align the
screws on the valve with the large side of the holes
on the bezel and slide the screws down to smaller
holes and tighten the screws to secure.
e. Insert the sear side burner and align with the
orifice.
f. Return and secure the burner to the shelf by
inserting and tightening the two previously removed
screws. Return and secure the ignition electrode to
the shelf by inserting and tightening the previously
removed screws.
g. Plug side burner ignition wire from grill head into
ignition electrode wire hanging from underside of
side burner.
h. Return cooking grate to side burner shelf. Insert
side burner grease tray into position below side
burner shelf.
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9. Side shelf and lid handle assembly
a. Open Grill Head Lid. Loosen but do not remove
the two screws on the outside surface of the Grill
Head. Place the slotted holes on side shelf over the
two screw heads and drop down. Do not tighten
screws until end of next step.
b. Use two 1/4" x 15 mm screws (BB) to attach side
burner shelf to Grill Head from Grill Head inside. Use
these two screws in front and rear holes. Use one
1/4" x 8 mm screw (FF) screw to attach side shelf to
Grill head in the center hole. Use one 1/4" x 15 mm
screw (BB) and one 1/4" flat washer (EE) to attach
the side shelf front panel to the main control panel.
Tighten the two screws loosened in previous step.
c. From underside of Grill Lid, insert two 1/4 x 15 mm
screws (AA) with 1/4" flat washers (EE), through Lid
and Handle Bezels into Handle ends. Tighten screws
to secure Handle to Lid.
10. Heat Diffusers and Cooking Grates
Place the heat diffusers, main cooking grates and
warming rack into the grill head.
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11. Battery and Liquid Propane Tank Installation
Unscrew the electronic ignition button and place the battery
into the compartment with the positive terminal
(+) facing outward. Replace the ignition button after the
battery has been installed.
From the front of cart, place LP Tank into the hole in bottom
panel. Secure the tank in place by turning the wing nut bolt to
the right.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
OPD Hand Wheel
Safety Relief
Valve
Strap and Cap
Type 1 outlet with
thread on outside
Do not insert a POL transport plug
(plastic part with external threads)
into the Type 1 tank valve outlet . It
will defeat the Safety Relief Valve
feature.
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