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  9. Kenmore 141.163291 User manual

Kenmore 141.163291 User manual

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OPERATOR'S MANUAL
@
Liquid Propane Gas (LPG) Grill
Model 141.163291
Natural Gas (NG) Grill
Model 141.173291
•Safety
•Assembly
•Use and Care
•Cooking Guide
"Frequently Asked Questions
Call us first if you have any problem with this
product. We can help you with questions about
assembly and grill operation or if there are
damaged or missing parts when you unpack
this unit from the shipping box. Please call
before retuming to the store.
1- 888-317-7642
8am-8pm CST, Monday throu.qh Friday
•NOTE TO ASSEMBLER /INSTALLER:
Leave this manual with the consumer.
•NOTETO CONSUMER:
Keep this manual for future reference.
• RECORD YOURSERIAL #
(see silver CSA label on main body of grill)
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3feet
away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
• THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth defects,
or other reproductive harm.
Manual # P80120003B - Date:2005/01/20
Primary Safety Warnings ........................... 1-3
Warranty Terms and Conditions .................. 2
Pre-Assembly Instructions .............................. 3
Part Diagrams and Lists .......................... 4-7
Assembly Instructions ............................... 8-14
LP Gas Tank Installation ...................... 15-17
Natural Gas Connection .............................. 18
Use & Care Instructions:
• Lighting Instructions ................................. 19
• Troubleshooting .......................................... 20
Cleaning and Maintenance ..................... 21-22
Cooking Guide ........................................ A1-A6
Frequently Asked Questions ................ A7-A8
One-Year Full Warranty on Kenmore Grill
For one year from the date of purchase Sears will
repair this grill if it is defective in material or
workmanship.
If repair proves impossible, Sears will, at your option,
either replace this grill with a new one, or refund the
full purchase price.
This warranty excludes ignitor batteries and grill paint
loss or rusting, which are either expendable parts
that can wear out from normal use in less than a
year, or are conditions that can be the result of
normal use, accident or improper maintenance.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for
the designated time periods listed below,
Sears will replace the following grill parts if
they are defective in material or workmanship.
You will be charged for labor.
•Lifetime: Tube Burners and Stainless Steel parts
(except for discoloration due to normal use or
excessive heat, and scratches or dents caused
by normal use and improper maintenance).
• 2 Years: All Other Grill Parts (except Savor
Plates TM, cooking grids and ignitor battery)
Warranty Service
Warranty service is available by contacting
Sears at 1-800-4-MY-HOME ®
Warranty Restrictions
• This warranty is void if grill is used for
commercial or rental purposes.
• This grill is safety certified for use only in
the country where purchased. Modification for
use in any other location is a safety hazard
and will void the warranty.
• This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179 U.S.A.
© Sears, Roebuck and Co.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2 Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.
1. Do not store spare LP cylinder
within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.
3. When cooking with oil/grease, do
not allow the oil/grease to get
hotter than 350°F (117°C).
4. Do not leave oil/grease unattended.
LPG grill models must be used with Liquid
Propane Gas and the regulator assembly
supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert
the grill from one fuel type to another is
extremely hazardous and will void the
warranty.
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around
your gas grill housing.
Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces-
sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Sears
at 1-800-4-MY-HOME <e (1-800-469-4663) for a
Kenmore replacement hose.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural
Gas and Propane installation Code.
Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury,
Spiders and small insects can spin webs and
nest in the grill ing transit and
warehousing flow
obstruction round the
Burner T_ FIRE"
can cau_ ate an
unsafe €
To .'K
FIRE bes
as follc grill.
Also do _ummer
and fall or in your
area, and if used for an
extended perioc
1. Remove the screw from the rear of each Burner
using a Phillips Head Screwdriver.
2. Carefully lift each Burner up and away from the
Gas Valve Orifice.
3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire
beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
[] METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.
TO CLEAN BURNER TUBE, INSERT HOOK
HERE
\
BurnerTube
[] METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
[] METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through the
Burner and out the Ports.
For safe operation ensure the Gas Valve Assem-
bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Gas Valve Assembly Orifice Burner Tube
PRE-ASSEMBLY
Read and perform the following pre-assembly
instructions:
[] Tools Required for Assembly include:
• protective work gloves
• protective eyewear
• #3 Phillips Head Screwdriver (included in
hardware pack in Parts Box)
[] You will need assistance from another person to handle
the grill head and other large, heavy parts.
[] Open Lid of shipping carton and remove parts box
and packing materials. Lay cardboard sheet on floor
and use as a work surface to protect floor and grill
parts from scratches.
[] You may slice the carton front corners with a utility
knife to lay open the carton front panel. This allows
you to raise the grill head Lid and remove the
components packed inside, making it easier to lift.
Use the sliced off carton front as a work surface to
protect floor and grill parts from scratches.
[] Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
[] Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:
Grill Information Center 1- 888-317-7642
8am-8pm CST, Monday throu.qh Friday
PART # IPART DESCRIPTION QTY PURPOSE OF PART
P06O01035A :HardwarePackforLPGModel 1 ForuseinassemblyofLPGMode1163291
P06661636A HardwarePackforNGModei ...........................................1 ForuseinassembiyofNGModei1732§1 ......................................................................................................................................................
S! !2G0408! Scre w !/4"xlt2" .........................installs Casters to Cart B0ttom she!f .......................................................
Sl12G04321 Phillips Head Screw l/4[[x2" ,, 8 Attaches Oart Legs with Side Panel to Cart Bottom Shelf
Sl12G03061 Phillips Head Screw3/16"x3/8" 2 Attaches DoorGuide Plate to Cart Bottom Shelf
Sl i2G64681 PhiiiipsHead Screw ;I/4 x;1/2 .................... At{aches Ca_ Rear Siae #anei
i__................................. .....................................................................................................
$112 0 0 1Ph.,,psHeadScrew. ','x.,2"aohes 0ht rtitionF ne,aod rac ettoC rt(. ode,
$1 i2G0408A Phiiiips Head Screw :i/4 x;1/2..... 3 _ghi _iiJiion _nei and Brackeiio Cari iNG Modei oniyi
Sl12G03061 Phillips Head Screw3/16"x3/8" 8 Attaches DoorHinge Bracketto CartLeg
....................................a..............................................................................................................................................................................................................................................................................................
Sl12G04081 Phillips Head Screw 1/4"xl/2" 2 Installs NG Regulator to Right Cart Side Panel (NG Model only)
Sl i 2G6412:1 HeadScrew1/4""_74..... 16 #rame_oBowi#anei
P05313023B Lighting Stick
,, _ecures _as lanK
S303GO404A Special Nut 1/4 1
Already installed in the Tool Holder Kit
Phillips Head Screw 1/4"xl/2"
Qty 24 (LPG Model)
Qty 30 (NG Model)
Part # S112G04081
(Stainless Steel)
Phillips Head Screw 1/4"xl/2"
Qty 7 (LPG Model)
Qty 6 (NG Model)
Part # S112G0408A
(Black Painted)
Phillips Head Screw 1/4"xl-3/16"
Qty. 4
Part # $112G04191
(Stainless Steel)
Phillips Head Screw 1/4"x3/4"
Qty 14
Part # $112G04121
(Stainless Steel)
Phillips Head Screw 1/4"x2"
Qty. 12
Part # $112G04321
(Stainless Steel)
Phillips Head Screw M4x8mm
Qty. 1
Part # S112M04081
(Stainless Steet)
Phillips Head Screw 3/16"x3/8" Special Nut 1/4"
Qty. 10 Qty. 1
Part # $112G03061 Ref # S303G0404A
(Stainless Steel) (Black Painted)
Scale 1:2
Lighting Stick
Qty. 1
Part # P05313023B
Scate 1:2
Wing Bolt 1/4"x4-3/8"
Qty 1
Ref. # $233G04382
(Black Painted)
Scale 1:2
r" 7
IHardware already installed in the Tool Holder Kit I
I Phillips Head Screw U5x8mm I
Qty. 2
I Part # S112M05081 I
(Stainless SteeI)
I_ _1
* One Battery/AA and #3 Phillips Head Screwdriver included in the Hardware Pack.
32
29
31
22
18
\
14
21
23
20
16
17
2
ll
65
12
28
13
26
®
50 45
47
46
55
AIlA6
178
41
42
35
35
62 63 64
KEY ;; DESCRIPTION PART # QTY
1 Lid P0O119146A 1
1A Lid Trim Plate P0011409DV 1
....................2.........................#roteciive Pad................................................................................................................................................................................................................................................................................................................................................................................................P055i800ii ..........................................................4..................................
.....................3 Temperature..................................................................................................................................................................................................................Gauge .... 1 ...........
5 Lid Handle P00205034B
6 Cooking Rack/Secondary P01515004B 1
7 Cooking Grid P01604004B 5
9 Bowl Panel, Left P00720263C 1
10 :Bowl Panel, Right P00721283C 1
11 Bowl Panel, Front P0073814BC 1
12 Bowl Panel, Rear P0072523BC 1
1
...............................................................................................................................................................................................................................................................................................................................................................................................................................................................14 Burner/Main (LPG only) ....................................................6 66 6i6 ..................................................................................................................................5
BurnerlMain (NG only) P02008011A 5
16 Gas Collector Boxwith Electrode P02608002A 4
17 Electric Wire Set P02615024A 1
18 Electric ignitor, 4-Port P02502024C 1
19 Gas Valve/Manifold Assembly (LPG only) Y0060172 1
..........................Gas Va!ve!Ma nifol d As se m ..................................................................................................................................................................................................................................
20 Decorative Front Cover P07508005A 1
2i .............................................................Control Panel (LPG only) #62969681 B .... 1
Control Panel (NG only) P02909081G 1
22 Control Knob for Main Burner P03419023H 5
23 Control Knob Seat P03415263L 5
24 Grease Tray Track, Left P05330006C 2
P05330007C 2
29 Side Shelf, Left
31 Tool Holder P05514008A 1
32 Tool Hook P05514053F 4
33 Cart Bottom Shelf (LPG only) P01008001C 1
; P01008002C 1
35 Caster Seat Left Front/Right Rear ; PO5327007G 2
36 Caster Seat, Right Front/Left Rear PO5327008G 2
37 Cart Legs with Side Panel, Left P07602006A 1
.........................................................t.......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
38 Cart Legs with Side Panel, Right (LPG only) ; P07603008A 1
39 Cart Legs with Side Panel, Right (NG only) P07603009A 1
40 Cart Rear Panel (LPG only) P07701032A 1
41 Cart Rear Panel (NG only) P07701033A 1
.................... ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................!........................................
43 Door Stop Plate P05510002L 4
KEY DESCRI PTION PART # QTY
44 Door Guide Plate P05510006A 1
45 Door, Left P04302021A 1
46 Door Magnet
47 Door Trim Plate
.......48........5oorSpace_....................................................................................................................................................................P0680_010G............................_....................
49 Door, Right P04303021A 1
........................n_ie.... .........................................................................................................................................2.......................................
51 Door Hinge Bracket, ToptLeft P03314005C 1
52 Door Hinge Bracket, ToptRight P03314006C 1
53 Door Hinge Bracket, Bottom/Left P03314007C 1
......................... }...................................................................................................................................................................................... ........................................
54 Door Hinge Bracket, Bottom/Right P03314008C 1
55 Cart Partition Panel, Left P07512001D 1
56 .....................................................................Cart Partition Panel Bracket, Left P03303014J 1
57 Cart Partition Panel, Right (NG only)
58 Cart Partition Panel Bracket, Right (NG only) P03303015J 1
59 Caster 3 in., with Brake P05119001A 4
.......60 Reg u!ato r w!th Hos e on ly) ............................................................................................................................................................................................................P0363 ! 002A .................................................1 ..............
61 Hose, 12 ft. (NG only) P03703001A 1
....... egu!a!or ; i on!?i.....................................................................................................................¥008 01..........................................
63 Regulator Bracket (NG only) P03303016J 1
...................................................................................................................................................................................................................................................................................................................................................................................................................................................................64 Cennection Tube (NG only) ...................................................
65 Lighting Stick P05313023B 1
67 Tank Pull-Out Tray Assembly (LPG only) Y0340035 1
A1 Side Burner Frame P01108008B 1
A2 Side Burner Body P02301011B 1
,_3 Side Burner Lid P00115346A 1
/_ Side Burner Pot Support P00805013B 1
A5 Side Burner Electrode
A9 Side Burner with Brass Ring (LPG only)
Side Burner with Brass Ring (NG only)
A11 Side Burner Connection Hose P03705019J 1
A12 Side Burner Body Bracket 1
.........................................................................Hardware Pack (LPG only) ............................P0600:1035A ..............................................................1
Operator's Manual P80120003B 1
For the repair or replacement parts you need:
Ca_anytime1-800-4-MY-HOME® (1-800-469-4663)
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Kenmore replacement parts. The use of any part that is not a Kenmore replacement
part can be dangerous and will also void your product warranty. Keep this Operator's Manual for
convenient referral and for part replacement.
Install Casters
[] Place the Cart Bottom Shelf on the cardboard
work surface with the bottom side of shelf
facing up. Install the 4 Casters onto the
Caster Seats as shown.
Phillips Head Screw 1/4"xl/2"
Qty. 16
Part # S112G04081
(Stainless Steel)
Install Cart Legs with Side Panels
[] install the left and right Cart Legs with Side Panel
(parts are labeled L or R) to Cart Bottom Shelf.
Phillips Head Screw 1/4"x2"
Qty. 8
Part # S112G0432! _:_
(Stainless Steel)
Install Tank Pull-Out Tray
(For LPG Model)
[] Install the Tank Pull-Out Tray
to Cart Bottom Shelf.
Phillips Head Screw 1/4"xl/2"
Qty. 4
Part # S112G0408A
(Black Painted)
Install Cart Rear Panel
[] Install the Cart Rear Panel between rear cart Legs as shown.
Phillips Head Screw 1/4"xl/2"
Qty. 4
Part # $112G0408!
(Stainless Steel)
/
/
/
Install Left Partition Panel
[] Install the Left Partition Panel to Left Cart Side Panel
and Cart Rear Panel using 4 screws Sl12G04081.
[] Install the Left Partition Panel Bracket between
Partition Panel and Cart Bottom Shelf using 3 screws
S122G0408A.
Phillips Head Screw 1t4"xl/2"
Qty. 4
Part # S112G04081
(Stainless Steel)
Phillips Head Screw 1/4"xl/2"
Qty. 3
Part # S112G0408A
(Black Painted)
Install Right Partition Panel (For NG Model only)
[] Repeat for Right Partition Panel.
Phillips Head Screw 1/4"xl/2"
Qty. 4
Part # Sl12G0408!
(Stainless Steel)
Phillips Head Screw 1/4"xl/2"
Qty. 3
Part # S112G0408A
(Black Painted)
Install Door Bracket
[] install the Door Bracket in the up position (part is labeled
UP to ensure proper assembly) between front Cart Legs
as shown.
Phillips Head Screw 1/4"x2"
Qty. 4
Part # $112G04321
(Stainless Steel)
10