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  9. Kenmore 141.1686 User manual

Kenmore 141.1686 User manual

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Owner's Manual
Model141.168600
Natural Gas
Model141.178600
Liquid Propane Gas Grill
Grill
®
Z_ WARNING:
Read this Owner's Manual carefully and be sure your
gas grill is properly assembled, installed and main-
tained. Failure to follow these instructions could
result in serious bodily injury and/or property dam-
age. This gas grill is intended for outdoor use only
and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer:
Leave this Owner's Manual with the consumer
after delivery and/or installation.
Note to Consumer:
Leave this Owner's Manual in a convenient place
for future reference.
Manufacturer's Customer Service Helpline:
If there are damaged or missing parts when you
unpack this unit from the shipping box, or you have
questions about assembly, call us 8am - 8pm CST,
Monday through Friday at:
1-888-317-7642
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
P47A1D - Date:05/02/2002
Warranty ..................................................... 2
Safety Instructions ..................................... 2
Pre-Assembly Instructions ......................... 4
Hardware, Parts Diagram and Lists ..... 5
Assembly Instructions ................................. 9
Lighting Instructions .................................. 17
Cleaning and Maintenance Instructions .... 19
Frequently Asked Questions .................. 21
Cooking Instructions ................................ 22
Cooking Guide and Recipes ................ 23
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears will
repair or replace, at our option, any grill part
(except for paint loss and ignitor battery) that is
defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the
designated time periods listed below, Sears will
replace the following grill parts if they are defective
in material or workmanship. You wilt be charged
for labor.
• Lifetime of Grill: Exterior Stainless Steel Parts,
Aluminum Castings (except for paint toss)
• 2 Years: Flame Tamers, Cooking Grids, Burners
• 4 Years: All Other Grill Parts (except ignitor battery)
Warranty Service
Warranty service is available by contacting your
nearest Sears Service Center.
Warranty Restrictions
• This warranty is void if grill is used for commer-
cial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
z_ WARNI NG
Combustion by-products produced when
using this product contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
z_ WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
Grill Installation Codes
This gas grill must be installed in accordance with
all local codes. In areas without local codes,
follow the latest edition of the National Fuel Gas
Code ANSI Z223.1. In Canada, installation must
conform to standard CAN/CGA lb149.1 or 1-b149.
2 (Installation Code for Gas Burning Appliances
and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas)
tank, not included with grill box. Never connect
your gas grill to an LP gas tank that exceeds
this capacity. A tank of approximately 12 inches
in diameter by 18-1/2 inches high is the maxi-
mum size LP gas tank to use. We recommend
buying an "OPD" gas tank which offers an Overfill
Prevention Device. This safety feature prevents the
tank from being overfilled which can cause mal-
function of the LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and
marked in accordance with specifications of the U.
S. Dept. of Transportation (DOT). In Canada, the
LP gas tank must meet the Canadian Transporta-
tion and Communications (CTC)
specifications. Also be sure:
1. The LP gas tank has a shutoff valve, termi-
nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con-
nection device. The LP gas tank must also
have a safety relief device that has a direct
communication with the vapor space of the
tank.
2. The tank supply system must be arranged
for vapor withdrawal.
3. The LP gas tank used must have a collar
to protect the tank valve.
2 © Sears, Roebuck and Co.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct the flow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
• Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
• Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by Sears.
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
• Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
• Always keep LP gas tanks in an upright
position.
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• An LP gas tank that is not connected for use must
not be stored in the vicinity of this or any other gas
grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside.
• LP gas tanks must be stored outdoors in a
weIFventilated area. Disconnected LP gas tanks
must not be stored in a building, garage or
any other enclosed area.
• When your gas grill is not in use the gas
must be turned off at the LP gas tank.
• The regulator and hose assembly must be
inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose is
cut, it must be replaced prior to the grill being
used again.
• Keep the gas regulator hose away from
hot grill surfaces and dripping grease.
Avoid unnecessary twisting of hose. Visually
inspect hose prior to each use for cuts,
cracks, excessive wear or other damage.
If the hose appears damaged do not use the
gas grill. Call Sears at 1-800-4-MY-HOME for
a Sears authorized replacement hose.
• Never light your gas grill with the lid closed
or before checking to insure the burner tubes
are fully seated over the gas valve orifices.
• Never allow children to operate your grill. Do
not allow children to play near your grill.
WARNI NG
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank. Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or prop-
erty damage.
• Shut off gas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a fire extinguisher.
• Open grill lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you
cannot extinquish, call your fire
department. Do not call near the LP
gas tank because your telephone
is an electrical device and could
create a spark resulting in fire and/or
explosion.
CAUTION: Spiders and small insects occa-
sionally spin webs or make nests in the
grill burner tubes during transit and
warehousing. These webs can lead to a gas
flow obstruction which could result in a fire
in and around the burner tubes. This type of
fire is known as a "FLASH-BACK" and can
cause serious damage to your grill and
create an unsafe operating condition for the
user.
Although an obstructed burner tube is not
the only cause of "FLASH-BACK", it is the
most common cause.
To reduce the chance of "FLASH-BACK",
you must clean the burner tubes before
assembling your grill, and at least once a
month in late summer or early fall when
spiders are most active. Also perform this
burner tube cleaning procedure if your grill
has not been used for an extended period
of time.
To reducethechanceof "FLASH-BACK"(see
CAUTIONon page3)cleantheburnertubesand
burnersbeforefullyassemblingyourgrill.Remove
thecotterpinfromtherearundersideof each
burnerusinga pairof longnosepliers.Carefully
lifteachburnerup andawayfromthegasvalve
orifice,thenreferto Figure1andperformoneof
thesethreecleaningmethods:
1. Benda stiffwire,(a lightweightcoathanger
workswell)intoa smallhookas shown
below.Runthehookthroughtheburnertube
andinsidetheburnerseveraltimesto remove
anydebris.
2. Usea bottlebrushwitha flexiblehandle.Run
thebrushthroughtheburnertubeandinside
theburnerseveraltimes,removinganydebris.
3. Useanair hoseto forceair througheach
burnertube.Theforcedair shouldpassdebris
orobstructionsthroughthe burnerandoutthe
ports.
WARNING
The location of the burner tube with respect
to the orifice is vital for safe operation.
Check to ensure the orifice is inside of the
burner tube before using your gas grill. See
Fig. 2. If the burner tube does not fit over
the valve orifice, lighting the burner may
cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
ORIFICE BURNER TUBE
Figure 1
TO CLEAN BURNER TUBE,
INSERT HOOKHERE
GAS COLLECTOR BOX
SPARK ELECTRODE AS- j
B NER BURNER PORT
(_) __oooooooo®ooo o o o o
FOOT
BURNER TUBE COTTER PIN
• Size 2 phillips screwdriver
• Size 4 phillips screwdriver
• Adjustable wrench
• Long nose pliers
• Open-end wrench, 11/16" size
• Protective work gloves
• Eye protection
Thefollowingtableillustratesa breakdownofthehardwarepack.It highlightswhatcomponentsareused
inthevariousstagesof assembly.
Ref. Component Qty. to Use
H005 1/4"x1/2" Phillips Head Screw 4
H008 1/4" Nut 4
H001 3/8" Wheel Bolt 2
H002 Spring Washer 2
H003 3/8" Nut 2
H005 1/4"x1/2" Phillips Head Screw 3
H008 1/4" Nut 3
H005 1/4"x1/2" Phillips Head Screw 7
H008 1/4" Nut 7
H005 1/4"x1/2" Phillips Head Screw 4
H008 1/4" Nut 4
H007 M4x6mm Phillips Head Screw 4
H006 1/4"x5/8" Part-Threaded Bolt 4
H005 1/4"x1/2" Phillips Head Screw 2
H008 1/4" Nut 2
H005 1/4"x1/2" Phillips Head Screw 2
H008 1/4" Nut 2
H005 1/4"x1/2" Phillips Head Screw 4
H012 1/4"xl-3/8" Phillips Head Screw 4
H009 1/4" Lock Nut 4
H004 1/4"x3/4" Phillips Head Screw 8
P0239A Door Handle 2
P5589A Magnetic Door Stop 2
P8080A AA Battery 1
H015 M6 Phillips Head Screw 2
H016 M6 Nut 2
H013 M18x1.5 Nut 1
H014 M8x1.25 Nut
H005 1/4"x1/2" Phillips Head Screw
Purpose of Components
Install Bottom Shelf To Cart Legs
Install Wheels To Cart Legs
Install Rear Panel To Cart
Install Top Panel To Cart
Install Door Stops To Cart
Install Door Handles To Doors
Install Doors To Cart
Install Pressure Cylinder Holder To Cart
(LPG only)
Install Tank Guide To Cart (LPG only)
Restrict Drawer From Being Pulled Out Too Far
Install Grill Head To Cart
Install Side Shelf and Side Burner To Cart
Install To Front Doors
Install To Cart
Install To Electric Ignitor
Install Tool Holder To Side Shelf
Install Pressure Cylinder To Pressure Cylinder Guide
(LPG only)
Install Tank Hook To Pressure Cylinder
(LPG only)
Install Rear Wind Shield To Bowl Side Panel
Actual Size and Quantity of Each Hardware Piece:
/.... /-- .........
!' // y
... / ,, ?,/
\) ...-/ .............
3/8" Wheel Bolt
Qty. 2 Spring Washer 3/8" Nut
Ref. # H001 Qty. 2 Qty. 2
r-ii /[_
_j
\ i _
\i ........
\4
M6 Phillips Head Screw
Qty. 2
Ref. # H015(packed with
Ref. # H002 Ref. # H003 Tool Holder)
1/4"x3/4" Phillips
Head Screw
Qty. 8
Ref. # H004
/
J
,/ /
1/4"xl/2" Phillips
Head Screw
Qty. 28 (4 for LPG)
Ref. # H005
1/4"x5/8" Part-
Threaded Bolt
Qty. 4
Ref. # H006
M4x6mm Phillips 1/4" Nut 1/4" Lock Nut
Head Screw Qty. 22 Qty. 4
Qty. 4 Ref. # H008 Ref. # H009
Ref. # H007
_:::ii;;;;;;;;;;;;;;;;;;;ii_i Ciiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii;i::_ i;]
Door Handle Part # P0239A
Qty. 2 Scale 1:2 Magnetic Door Stop Part # P5589A
Qty. 2 Scale 1:2 AA Battery Part # P8080A
Qty. 1 Scale 1:2
f
M18x1.5 Nut
Qty. 1 (for LPG)
Ref. # H013
(attached to
Pressure Cylinder)
M8x1.25 Nut
Qty. 1 (for LPG)
Ref. # H014(attached
to Pressure Cylinder)
M6 Nut
Qty. 2
Ref, # H016(packed
with Tool Holder)
.----i]
, [ !
1/4"xl-3/8" Phillips
Head Screw
Qty. 4
Ref. # H012
Remove all components from the packing carton and place within easy reach. Do not throw the shipping carton
away; instead use it as an elevated assembly surface.
LPG = Liquid Propane Gas
NG = Natural Gas 45
2
5
6
25a__
25a_
14
48
50 29
66
34
17
25c 51
o
o 22
37
21
52
53
54
55 (
39
10
(NGonly)64
13 12
16
19
2O
65
15
26
27
31
33
46
(LPGonly_ 47
(LPGonly)
41 _ 58
61 30b
(LPG only) only) (forNG)
7 (LPGonly) 60 _,_
REF# DESCRIPTION PART#
1. Lid - Stainless Steel P0152B
2. Lid Side Panel - Left P0145B
3. Lid Side Panel- Right P0144B
4. Temperature Gauge P0615D
5. Name Plate P0459A
6. Lid Handle P0237C
7. Stainless Steel Cooking Rack P1521C
8. Stainless Steel Cooking Grid P1645C
9. Stainless Steel Flame Tamer P1733A
10. Burner Support Bracket P2207C
11. Burner- main P1935A
12. Gas Collector Box w/ Electrode P2618A
13. Ignition Wire Set P2628B
14. Bowl Panel- Left P0751B
15. Bowl Panel- Right P0752B
16. Bowl Panel- Rear P0732A
17. Bowl Panel - Front P0731A
18. Heat Shield P2968C
19. Gas Valve Assembly - main
LPG P32CIA
NG P32C2A
20. Gas Manifold P5027C
21. Electric Ignitor P2503C
22. Control Panel P2957C
23. Control Knob P3430A
24. Control Knob Seat P3430C
25a. Strainer Assembly P1151A
25b. Ice Bucket P1156A
25c. Insulation Bucket P1157A
26. Grease Draining Tray P2736C
27. Grease Receptacle P2717C
28. Insert Plate - Stainless Steel P1131B
29. Side Shelf P1131E
30a. Side Burner Body-outer (for LPG) Pl137C
30b. Side Burner Body-outer (for NG) P1137B
31. Bottom Shelf of Cabinet P1040A
32. Cart Legs - Castor Side P0932A
33. Cart Legs - Wheel Side P0832A
34. Pulled-out Spice Tray PS078A
35. Magnetic Door Stop P5589A
36. Castor Seat P4521A
37. Castor P5109A
38. Regulator and Hose (LPG only) P3632L
39. Wheel Hub - Graphite P5113C
40. Wheel- Graphite P5106D
41. Pressure Cylinder Holder P4033C
(LPG only)
42. Tank Hook (LPG only) P4033A
QTY REF# DESCRIPTION PART# QTY
1 43. Tank Guide (LPG only) P4033B 1
1 44. AA Battery P8080A 1
1 45. Heat-Insulating Spacer P5573A 2
1 46. Fuel Gauge Assembly (LPG only) P80F9B 1
1 47. Fixing Ring (LPG only) P80F9C 1
1 48. Tool Holder P55B6B 1
1 49. Screw Cover P55B6C 2
3 50. Tool Hook P55B6D 5
3 51. Rain Shield P80D5A 6
1 52. Rear Panel P4325A 1
6 53. Top Panel of Cabinet P1040B 1
3 54. Front Door P4324A 2
1 55. Door Handle P0239A 2
1 56. Pot Support PSOC6A 1
1 57. Side Burner Body - Inner P2323B 1
1 58. Electrode Assembly P2627A 1
1 59. Burner Assembly - Side Burner P1920A 1
1 60. Gas Valve Assembly - Side Burner 1
LPG P3298E
6
1
1
1
7
7
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
1
2
2
1
NG P32C3A
61. Gas Valve Bracket P80C9A 1
62. Connection Tube P3983E 1
63. N.G. 12' Hose Kit (NG only) P3718A 1
64. Air Shutter (NG only) P80C7A 6
65. Rear Wind Shield P8099A 1
66. Heat Shield of Cooler P2971A 1
--- Owner's Manual P47A1D 1
--- Hardware Pack (contents pg 5/6) P55E9A 1
If there are damaged or missing parts when you
unpack this unit from the shipping box, or you have
questions about assembly, call us 8am - 8pm CST,
Monday through Friday at:
1- 888-317-7642
For the repair or replacement parts you need:
Call 6 am - 11 pm CST, 7 days a week
1-800-366-PART
To make sure you obtain the correct replacement
parts for your Kenmore Elite gas grill, please refer
to the part numbers on this page. The following
information is required to assure you receive the
correct parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient
referral and for part replacement.
Important: Use only Sears authorized parts. The
use of any part that is not Sears authorized can
be dangerous and will void your product warranty.
Beforeassemblingyourgasgrill,usetheparts
Figure 1 DRAWER CHANNEL
list to check that all necessary parts are included.
Inspect all parts for damage as you proceed. Do not
assemble or operate your grill if it appears damaged.
If you have questions during the assembly process, call
8am - 8pm CST, Monday through Friday,
1-888-317-7642
Remove the white PVC protective film from
stainless steel surfaces before assembly.
CAUTION:
While it is possible for one person to assemble
this gas grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
Remove all cart parts, hardware, and grill head
from carton. Assemble the gas grill on a protective
work surface, such as the shipping box, to avoid
scratching surfaces. Refer to parts list and hard-
ware pack illustrations to help assemble your grill.
Assembling The Grill Cart
1. Position Bottom Shelf (Parts List Item #31) with
its front vertical ledge facing down. Before
attaching Cart Legs to the Bottom Shelf, make
sure its 2 holes for Door Stop are located in
the front. See Fig. 1. Install the Cart Legs-
Castor Side on the left side of the Bottom
Shelf, with the Drawer Channel facing in. The
90 degree lip on sides and back of Bottom
Shelf must be on the outside of the Side
Panels for proper fit. Secure using 2 of the
1/4"x1/2" Phillips head screws and nuts
provided. Install the Cart Legs-Wheel Side to
the other side of Bottom Shelf by using the
same-sized screws and nuts.
CARTLEGS
\
CASTOR
SEAT
HOLES FOR
DOOR STOP
Figure 2
SEAT I
CASTOR
/ SIDE PANEL
BOTTOM SHELF
OF CABINET-
Parts List Item #3I
IMPORTANT:
The 90 degree
lip of Bottom
Shelf should be
on outside of
Side Panel.
REAR PANEL
SIDE PANEL
2. Install Rear Panel to inside of Side Panels using
3 of the 1/4"x1/2" Phillips head screws and nuts.
See Fig. 2.
3. Screw the 2 Castors into Castor Seats (see
bottom of Cart Legs-Castor Side). Turn threaded
castor stem by hand, clockwise until it stops.
Tighten with an Open-end 11/16" wrench. See
Fig. 2.
4. Install the 2 Wheels to the Cart Legs-Wheel
Side, by inserting the wheel bolt through the
wheel and axle hole on the cart leg as shown
in Fig. 2. Put spring washer and 3/8" nut onto
bolt and tighten securely using a size 4 phillips
screwdriver. Do not overtighten or wheel wilt not
turn freely. Snap Wheel Hub Caps onto wheels.
Figure 3
HOLES FOR
DOOR STOP
WHEEL
WHEEL HUB
IMPORTANT:
The 90 degree
Shelf
should be on
outside of Rear
Panel.
/
/
OF
CABINET-Parts
List Item #53
5. Position Top Panel (Parts List Item #53) with its
front vertical ledge facing up. Before installing the
Top Panel, make sure its 2 holes for Door Stop
are located in the front. Place Top Panel into
position with 90 degree lip on outside of Rear
Panel. See Fig. 3. Secure firmly using 7 of the
1/4"xl/2" Phillips head screws and nuts provided.
Assembling The Cabinet Doors
Install Door Stops to Bottom Shelf and Top
Panel of Cabinet. See Fig. 4. Secure firmly
using 4 of the 1/4"xl/2" Phillips head screws
and nuts.
.If you haven't already done so, remove the
white protective film from the stainless steel
Doors. Attach a Door Handle to each Front
Door using 2 of the M4x6mm Phillips head
screws provided. See Fig. 5. Be careful not to
scratch the door surfaces.
.
.
When installing the Front Doors, make sure
the door bolt holes are located on the hinge
sides of the Cart Legs.
Install either Front Door by inserting 1/4"x5/8"
part-threaded bolt through the lower door bolt
hole of the Front Door and into the tapped
hole of the Bottom Shelf. Tighten securely.
Next, align the upper door bolt hole of Front
Door with the tapped hole in the Top Panel of
Cabinet. Insert 1/4"x5/8" part4hreaded bolt
provided and tighten securely.
5. Repeat these steps to install the other Front Door.
How To Level The Grill Cart So The Doors Line-Up
When the top edge of the cabinet doors do not line-up
your grill cart needs to be leveled. This step is often
required after initial assembly and when your grill has
been moved to a new location. To level your grill cart,
use an 11/16" open-end wrench to unscrew either front
or rear Castor counterclockwise from its Castor Seat
(see bottom of the Cart Leg) until the cabinet doors are
aligned. See Fig. 5.
Figure 4
HINGE ,'
OF CART LEGS
DOOR STOF
Foundin
HardwarePack
BOI_OM
SHELF
Figure 5
UPPER DOOR
BOLT HOLE
DOOR
HANDLE
TAPPED HOLE
FRONT DOOR
LOWER DOOR
BOLT HOLE
TOP PANEL
OF CABINET
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