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  9. Kenmore 141.155400 User manual

Kenmore 141.155400 User manual

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Owner's Manual
Liquid Propane Gas Grill
Model141.155400
//_ WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer:
Leave this Owner's Manual with the consumer
after delivery and/or installation.
Note to Consumer:
Leave this Owner's Manual in a convenient place
for future reference.
Manufacturer's Customer Service Helpline:
If there are damaged or missing parts when you
unpack this unit from the shipping box, or you have
questions about assembly, call us 8am - 8pm CST,
Monday through Friday at:
1- 888-317-7642
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
P4794C - Date:08/17/01
Warranty ..................................................... 2
Safety Instructions ..................................... 2
Pre-Assembly Instructions ......................... 4
Hardware, Parts Diagram and Lists ..... 5
Assembly Instructions ................................. 8
Lighting Instructions .................................. 12
Cleaning and Maintenance Instructions .... 14
Frequently Asked Questions .................. 16
Cooking Instructions ................................ 17
Cooking Guide and Recipes ................ 18
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears will
repair or replace, at our option, any grill part
(except for paint loss and ignitor battery) that is
defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the
designated time periods listed below, Sears will
replace the following grill parts if they are defective
in material or workmanship. You will be charged
for labor.
•Lifetime of Grill: Aluminum Castings (except for paint
loss)
•1 Year: Cast Iron Burners
• 2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)
Warranty Service
Warranty service is available by contacting your
nearest Sears Service Center.
Warranty Restrictions
• This warranty is void if grill is used for commer-
cial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
z_ WARNING
Combustion by-products produced when
using this product contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
Z_ WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
Grill Installation Codes
This gas grill must be installed in accordance with
all local codes. In areas without local codes,
follow the latest edition of the National Fuel Gas
Code ANSI Z223.1. In Canada, installation must
conform to standard CAN/CGA lb149.1 or 1-b149.
2 (Installation Code for Gas Burning Appliances
and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas)
tank, not included with grill box. Never connect
your gas grill to an LP gas tank that exceeds
this capacity. A tank of approximately 12 inches
in diameter by 18-1/2 inches high is the maxi-
mum size LP gas tank to use. We recommend
buying an "OPD" gas tank which offers an Overfill
Prevention Device. This safety feature prevents the
tank from being overfilled which can cause mal-
function of the LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and
marked in accordance with specifications of the U.
S. Dept. of Transportation (DOT). In Canada, the
LP gas tank must meet the Canadian Transporta-
tion and Communications (CTC) specifications.
Also be sure:
1. The LP gas tank has a shutoff valve, termi-
nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con-
nection device. The LP gas tank must also
have a safety relief device that has a direct
communication with the vapor space of the
tank.
2. The tank supply system must be arranged
for vapor withdrawal.
3. The LP gas tank used must have a collar
to protect the tank valve.
2 © Sears, Roebuck and Co.
ProperPlacementand Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct thefiow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats
WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death,
or property damage.
• Never connect an unregulated LP gas tank to
your gas grill The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (WC)
for connection to an LP gas tank
• Only use the regulator and hose assembly
supplied with your gas grill Replacement
regulators and hose assemblies must be those
specified by Sears
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling
• Never fill the gas tank beyond 80% full
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects
• Always keep LP gas tanks in an upright
position
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill
• An LP gas tank that is not connected for use must
not be stored in the vicinity of this or any other gas
grill
• Do not subject the LP gas tank to excessive heat
• Never store an LP gas tank indoors tf you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside
• LP gas tanks must be stored outdoors in a
well-ventilated area Disconnected LP gas tanks
must not be stored in a building, garage or
any other enclosed area
• When your gas grill is not in use the gas
must be turned off at the LP gas tank
• The regulator and hose assembly must be
inspected before each use of the grill If there
is excessive abrasion or wear or if the hose is
cut, it must be replaced prior to the grill being
used again
• Keep the gas regulator hose away from
hot grill surfaces and dripping grease
Avoid unnecessary twisting of hose Visually
inspect hose prior to each use for cuts,
cracks, excessive wear or other damage
If the hose appears damaged do not use the
gas grill Call Sears at 1-800-4-MY-HOME for
a Sears authorized replacement hose
• Never light your gas grill with the lid closed
or before checking to insure the burner tubes
are fully seated over the gas valve orifices
• Never allow children to operate your grill Do
not allow children to play near your grill
WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or prop-
erty damage
• Shut off gas supply to the gas grill
• Turn the control knobs to OFF position
• Put out any flame with a fire extinguisher
• Open grill lid
• Get away from the LP gas tank
• Do not try to fix the problem yourself
• If odor continues or you have a fire you
cannot extinquish, call your fire
department Do not call near the LP
gas tank because your telephone is
an electrical device and could create
spark resulting in fire and/or explosion
CAUTION: Spiders and small insects occa-
sionally spin webs or make nests in the
grill burner tubes during transit and
warehousing These webs can lead to a gas
flow obstruction which could result in a fire
in and around the burner tubes This type of
fire is known as a "FLASH-BACK" and can
cause serious damage to your grill and
create an unsafe operating condition for the
user
Although an obstructed burner tube is not
the only cause of "FLASH-BACK", it is the
most common cause
To reduce the chance of "FLASH-BACK",
you must clean the burner tubes before
assembling your grill, and at least once a
month in late summer or early fall when
spiders are most active Also perform this
burner tube cleaning procedure if your grill
has not been used for an extended period
of time
Toreducethechanceof "FLASH-BACK"(see
CAUTIONonpage3)cleantheburnertubesand
burnersbeforefullyassemblingyourgrill.Remove
thecotterpinfromtherearundersideofeach
burnerusinga pairof longnosepliers.Carefully
lifteachburnerup andawayfromthegasvalve
orifice,thenreferto Figure1 andperformoneof
thesethreecleaningmethods:
,Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the burner tube
and inside the burner several times to remove
any debris.
I[ J
2. Use a bottle brush with a flexible handle. Run
the brush through the burner tube and inside
the burner several times, removing any debris.
,Use an air hose to force air through each
burner tube. The forced air should pass debris
or obstructions through the burner and out the
ports.
/!X WARNING
The location of the burner tube with respect
to the orifice is vital for safe operation.
Check to ensure the orifice is inside of the
burner tube before using your gas grill. See
Fig. 2. If the burner tube does not fit over
the valve orifice, lighting the burner may
cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
ORIFICE BURNER TUBE
Figure 1
TO CLEAN BURNER TUBE,
INSERT HOOK HERE
SPARKELECTRODEAS-
SEMBLY
/
BURNER TUBE
GAS COLLECTOR BOX
/
/
/
/BURNER BURNER PORT
s
• i
oooooooooooooooo oooo oooooooo
FOOT ,,
COTTER PIN
•Size 2 phillips screwdriver
•Open-end wrench, 11/16" size
• Adjustable wrench
• Long nose pliers
° Protective work gloves
° Eye protection
° Optional: Size 2 offset phillips screwdriver
Thefollowingtableillustratesa breakdownof thehardwarepack.It highlightswhatcomponentsare used
in thevariousstagesof assembly.
Ref.
HO05
HO05
HO05
HO05
P8080A
HO04
H010
H011
Component
1/4"xl/2" Philli
1/4"xl/2" Philli
1/4"xl/2" Philli
1/4"xl/2" Philli
AA Battery
1/4"x3/4" Phillips Head Screw
M5x0.8x9mm Phillips Head Screw
Plain Washer
3s Head Screw
3s Head Screw
3s Head Screw
3s Head Screw
Qty. to Use
12
2
8
1
1
8
2
2
Purpose of Components
Attaches Cart Legs To Bottom Shelf
Attaches Tank Holder To Bottom Shelf
Attaches Grill Head To Cart
Attaches Tank Hook To Grill Head
Powers The Electric Ignitor
Attaches Side Shelves To Grill Head
Attaches Tool Holder To Left Side Shelf
Actual Size and Quantity of Each Hardware Piece:
1/4"x3/4" Phillips Head Screw
Qty. 8
Ref. # H004
1/4"xl/2" Phillips Head Screw
Qty. 23
Ref. # H005
AA Battery
Qty. 1
Part # P8080A
M5x0.8x9mm Phillips Head Screw
Qty. 2
Ref. # H010
(packed with Tool Holder)
Plain Washer
Qty. 2
Ref. # H011
(packed with Tool Holder)
Remove all components from the packing carton and place within easy reach. Do not throw the shipping box
away; instead use it as an elevated assembly surface.
8
41 /
/
32
10
14
/13 2O
28
\\ 31
26
25
36_
\,
39
35
/
34
\ 12
11
36
?®
38 /
/
33
21
32
/
REF# DESCRIPTION PART# QTYREF# DESCRIPTION PART# QTY
1. Lid -Porcelain, Green P0162A 1
2. Lid Side Panel- Left P0164A 1
3. Lid Side Panel - Right P0163A 1
4. Temperature Gauge P0615F 1
5. Name Plate P0468A 1
6. Lid Handle P0251A 1
7. Heat-Insulating Spacer P5573A 2
8. Secondary Cooking Rack P1521E 1
- Porcelain
9. Cooking Grid - Porcelain P1645E 2
10. Flame Tamer - Porcelain P1733B 2
11. Burner P1935F 4
12. Burner Support Bracket P2230A 1
13. Bowl Panel - Left P0757A 1
14. Outside Bowl Panel- Left P0755B 1
15. Bowl Panel - Right P0758A 1
16. Outside Bowl Panel- Right P0758B 1
17. Bowl Panel - Front P0759A 1
18. Bowl Panel - Rear P0760B 1
19. Wind Shield P80F2A 1
20. Grease Draining Tray P2740A 1
21. Grease Receptacle P2741A 1
22. Gas Collector Box w/ Electrode P2618A 2
23. Ignition Wire Set P2622A 1
24. Electric ignitor P2503D 1
25. Gas Manifold P5039A 1
26. Gas Valve P32C1B 4
27. Heat Shield P2999A 1
28. Decorative Front Cover P2965A 1
29. Protective Pad - Heat Resistant P80L5A 2
30. Control Panel P2967A 1
31. Control Knob P3430A 4
32. Side Shelf P1147A 2
33. Regulator and Hose P3632L 1
34. Bottom Shelf P1054A 1
35. Cart Leg - A P0939A 2
36. Cart Leg - B P0845A 2
37. Tank Hook P4032A 1
38. Tank Holder P4032B 1
39. Caster P5111B 4
40. Tool Holder P80F5A 1
41. Tool Hook P80F6C 5
--- Owner's Manual P4794A 1
--- Hardware Pack (contents page 5) P4171A 1
If there are damaged or missing parts when you
unpack this unit from the shipping box, or you have
questions about assembly, call us 8am - 8pm CST,
Monday through Friday at:
1-888-317-7642
For the repair or replacement parts you need:
Call 6 am - 11 pm CST, 7 days a week
1-800-366- PA RT (1-800-366-7278)
To make sure you obtain the correct replacement
parts for your Kenmore gas grill, please refer to
the part numbers on this page. The following
information is required to assure you receive the
correct parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient
referral and for part replacement.
Important: Use only Sears authorized parts. The
use of any part that is not Sears authorized can
be dangerous and will also void your product
warranty.
Figure1
Before assembling your gas grill, use the parts
list to check that all necessary parts have been
included. Inspect your grill for damage as you
proceed. Do not assemble or operate your grill if
it appears damaged. If you have questions during
the assembly process, call 8am - 8pm CST,
Monday through Friday,
1- 888-317-7642
CAUTION:
While it is possible for one person to assemble
this gas grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
Remove all cart parts, hardware, and grill head
from carton. Assemble the gas grill on a protec-
tive work surface, such as the shipping box, to
avoid scratching grill surfaces. Refer to parts list
and hardware pack illustrations to help you as-
semble your grill. Figure 2
CART LEG - B
/
/
/
/
/
/
/\\ \
\\\\\ \
CART LEG - A _
BOTTOM SHELF
U-SHAPED
PROTRUSION
HOLES FOR
TANK HOLDER
Assembling The Grill Cart
1. Before attaching the Cart Legs to the Bottom
Shelf, note: a) the holes for the Tank Holder
on Bottom Shelf must be located on the right.
b) The Cart Legs A (green dots) and B (blue
dots) are different from each other and must
be assembled to Bottom Shelf as shown in
Fig. 1. c) The open side of the U-shaped
protrusions on Cart Legs must face inwards.
Refer to Fig. 1, and attach the Cart Legs to
the Bottom Shelf. Align the threaded holes on
Cart Legs with the holes at the corners of
Bottom Shelf. Tighten securely using 12 of
the 1/4"x1/2" Phillips head screws provided and
a phillips screwdriver or offset phillips screw-
driver as needed.
2. Screw the 4 Castors into the Castor Seats (see
bottom of Cart Legs). Turn the threaded castor
stem by hand, clockwise until it stops. Tighten
with an Open-end 11/16" wrench. See Fig. 2.
3. Install Tank Holder to Bottom Shelf. Align the
holes on Tank Holder with the threaded holes
on the top of Bottom Shelf. Tighten securely
using 2 of the 1/4"x1/2" Phillips head screws.
i
CASTOR
TANK HOLDER
i
CASTORSEAT
\x
BOTTOM SHELF
Installing The Grill Head
Now that you've assembled the grill cart you
can install the pre-assembled Grill Head. See
Fig. 3. To reduce the weight of the Grill
Head, we suggest you open the Grill Lid and
remove the packed components. Even with
the components removed, this step requires 2
people to lift and position the Grill Head onto
the grill cart. Place the Grill Head over the
grill cart. Align the 4 sockets at the corners
of Grill Head with the 4 protrusions of the
Cart Legs. Make sure the slot for Tank
Hook is located on the Tank Holder side.
Align the holes on the sockets with the
threaded holes on the protrusions inside.
Secure firmly using 8 of the 1/4"xl/2" Phillips
head screws provided.
2. From the back side of grill head, install the
Grease Draining Tray. See Fig. 4.
3. Center the Grease Receptacle under Grease
Draining Tray. See Fig. 4.
.Attach the LP gas Tank Hook to the right
side of Grill Head as shown in Fig. 4. Align
the threaded hole of Tank Hook with the hole
on the right side of Grill Head. Secure firmly
using 1 of the 1/4"x1/2" Phillips head screws
provided.
Ignitor Battery Installation - See Fig. 5
1. Unscrew the Ignitor Cap located on the grill
Control Panel and remove the Contact and
Spring from the Ignitor Slot.
2. Place the manufacturer supplied AA battery
into the Ignitor Slot. Be sure to place the
positive pole facing toward you. See Fig. 5.
.Place the Spring over the AA battery, then
place the Contact on top of the Spring.
Screw the Ignitor Cap back onto the grill
Control Panel.
Figure 3
Figure 4
GRILL HEAD
TANK HOLDER
GREASE
DRAINING TRAY
TANK HOOK
SLOT FOR
TANK HOOK
/
SOCKET
BENEATH
/
PROTRUSION
GREASE
RECEPTACLE
\\
Figure 5
IGNITOR SLOT
IGNITOR CAP
i_ AABATTERY
CONTACT \
SPRING
Installing Side Shelves and Tool Holder
Enlisting the aid of an assistant, attach Side
Shelves to both sides of Grill as shown in
Fig. 6a. Align the 4 holes on Side Shelf
frame with the threaded holes on Grill Head.
Tighten securely using 4 of the 1/4"x3/4"
Phillips head screws provided.
2. Slide the 5 Tool Hooks onto the Tool Holder
with hooks facing the grill head. Attach Tool
Holder to left side of Side Shelf and secure
firmly using 2 of the M5x0.8x9mm Phillips head
screws and washers supplied. See Fig. 6b.
Electrode Check - Requires an Assistant
Before placing the cooking components into your
grill, ensure that the Spark Electrode Tip is
properly positioned within each Gas Collector Box
(a 3-1/4" wide stainless mechanism found at the
front between each set of burners.) The easiest
way to ensure this is to perform the following
Electrode Check:
.
2.
.
.
Be sure all Control Knobs are set to "OFF".
Open the Grill Lid.
Have an assistant stand behind to the right of
the grill and look down at each Gas Collector
Box. NEVER put your face inside Grill Head.
Press the Ignitor Cap and have the assistant
watch for a small blue spark within each Gas
Collector Box. If a spark is present the
Electrode Tips are properly positioned.
If no spark is seen the Spark Gap shown in
Fig. 7 needs to be adjusted as follows:
Using an adjustable wrench, loosen the Inside Nut
just until the Gas Collector Box can be maneuvered
and turned upward.
The gap between the Spark Electrode Tip and
Spark Receiver should be approximately 3/16".
If the gap is wider than 3/16" use a pair of long nose
pliers and gently squeeze the Gas Collector Box
until the gap is correct.
Return the Gas Collector Box to its original horizon-
tal position, secure the Inside Nut and try the
Electrode Check again.
Figure 6a
SIDE SHELF
Figure 6b
TOOL HOOK
TOOL HOLDER
/
SiDE SHELF
Figure 7 - Side View
GAS COLLECTOR BOX
/INSIDE NUT
/............
"',, SPARK ELECTRODE TIP
SPARK GAP "
SPARK RECEIVER
SiDE SHELF
'/
10