Kenmore 146.16142210 User manual

Use & Care Guide
Manual de Uso y Cuiclado
English /Espa_ol
Moclel/Modelo: 146.16142210
Item /Articulo: 640-03982839-7
I<enmore
@ @ @
P/N 40900319
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com

If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at
1-800-4-MY-HOME ®.
Product Record
IMPORTANT:Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
........ CAUTIO
For residential use only. Do not use for commercial
cooking.
2"16142-40900319
© 2012 KCD IP, LLC
Installation Safety Precautions
*Please read this User's Manual in its entirety before using
the grill.
•Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Cehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.
NOTE TO INSTALLER: Leave this User's Manual with the
customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a
convenient place for future reference.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

ForYourSafety...
GrillServiceCenter...
ProductRecordInformation...
InstallationSafetyPrecautions...
SafetySymbols...
KenmoreGrillWarranty...
UseandCare.
PartsList...
PartsDiagram...
BeforeAssembly.
Assembly...
Troubleshooting..
2
2
2
2
2
3
•.. 4-10
...11
• .12
... 13-16
• 17-25
• 26-28
Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore @
product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time
That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a/?epair Profecfion Agreemen/ now and profec/ yourse/f
from unexpecfed hQss/eand expense.
Here's what the Repair Protection Agreement _ includes:
[] Expertservice by our 10,000professionalrepair specialists
[] Unlimitedservice and no charge for parts and labor on all
covered repairs
[] Productreplacement up to $1500ifyour covered product
can't be fixed
[] Discountof 25% from regular price of service and related
installed parts not covered by the agreement; also,25% off
regular price of preventive maintenancecheck
[] Fasthelp by phone - we carl it RapidResolution-
phonesupport from a Searsrepresentative.Thinkof us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone
call is all that it takes for you to schedule service. You can call
anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a fuji refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A.call 1-800-827-6655.
*Coverage in Canada varies on some items.Forfull details
call SearsCanada at 1-800-361-6665.
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase,call 1-800-4-MY
HOME@to arrange for free repair (or repJacementif repair
proves impossible).
Limited Warranty on Burners
Fortenyears from the date of purchase,any burnerthat
ruststhroughwill be replaced free of charge. After thefirst
year from the date of purchase,you pay for labor if youwish
to haveit installed.
AII warranty coverage excludesigniter battery and grill part
paint loss,discoloration or rusting,which are either
expendable parts that can wear out from normalusewithin
thewarranty period, or are conditionsthat can be the result
of normaluse,accident or improper maintenance.
All warranty coverage isvoid if thisgrill isever usedfor
commercial or rental purposes.
All warranty coverage applies only ifthis grill isusedinthe
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
SearsBrandsManagement Corporation
Hoffman Estates,IL60179
Sears Installation Service
ForSearsprofessionalinstallation of homeappliances, garage
door openers,water heaters,and other major homeitems,in the
U.S.A.caJJ1-800-4-MY-HOME @
CALIFORNIA PROPOSITION 65
This product contains chemicals, including lead and lead
compounds in brass fittings. It also produces combustion
by-products when used. These substances are known to
the State of California to cause cancer, birth defects or
other reproductive harm.
Wash your hands after handling this product.
16142-40900319 ° 3

•NEVER store aspare LP cylinder under or near the
appliance or in an enclosed area.
_
ii ii i i__ _ i _ i_i_ii _ _ i
i ii iii_ _iii_ii_i!;i_ii_i!ii)!i;_!_!_i_i_i_ _ _,_
• Never fill a cylinder beyond 80% full.
•If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder isa
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
•If you see, smell or hear gas escaping,
immediately get away from the LPcylinder and
appliance and call your fire department.
LP Tank Removal, Transport And Storage
•TurnOFFall control knobsand LPtank valve. Turncoupling nut
counterclockwise by hand only - do not usetools to
disconnect. LiftLPtank wire upward off of LPtank collar, then lift
LPtank up and off of support bracket. Installsafety cap onto LP
tank valve.Always usecap and strap suppliedwith valve.
Failure to use safety cap as directed may result in serious
personal injuryand/or property damage.
• A disconnected LPtank in storage or being transported must
have a safety cap installed (as shown). Do not store an LPtank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LPtank inside a vehicle
which may become overheated by the sun.
•Do not store an LPtank in an area where children play.
LP Cylinder
°The LPcylinder used with your grill must meet the following
requirements:
• Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
• LPcylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S.Department of
Transportation (DOT) or for Canada, CAN/CSA-B33R,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LPcylinder collar for
marking.
• LPcylinder valve must have:
• Type 1 outlet compatible with
regulator or grilk
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel. Use
only LPcylinders equipped with this type of valve.
• LPcylinder must be arranged for vapor withdrawal and
include collar to protect LPcylinder valve. Always keep LP
cylinders in upright position during use,transit or storage.
LPcylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LPgas isnontoxic, odorless and colorlesswhen produced. For
Your Safety, LPgas hasbeen givenan odor (similarto rotten
cabbage) sothat it can be smelled.
• LPgas ishighJyflammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LPdealer must purge new cylinder before filling.
• Dealer should NEVER fill LPcylinder more than 80% of LP
cylinder volume. VoJume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfiJl. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.
• Do not reJease liquid propane (LP)gas into the atmosphere. This
is a hazardous practice.
• To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance. Check the teJephone
directory under "Gas Companies" for nearest certified LP
dealers.
4"16142-40900319

LP Tank Exchange Connecting Regulator To The LP Tank
• Many retailers that sellgrills offer you the option of replacing
your empty LPtank throughan exchange service. Useonly those
reputable exchange companiesthat inspect, precision fill,test
and certify their cylinders. Exchangeyour tank only for an OPD
safety feature-equipped tankas described inthe "LPTank"
sectionof this manual.
• Always keep new and exchanged LPtanksinupright position
during use,transitor storage.
• Leaktestnew and exchanged LPtanksBEFOREconnecting to
grill.
1.LPtank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LPtank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LPtank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leaktestmustbe repeated each time LPtank isexchanged or
refilled.
• Do notsmokeduring leak test.
• Do notusean openflame to check for gas leaks.
• Grill mustbe leak tested outdoors in a well-ventilated area,
away from ignition sourcessuchasgas fired or electrical
appliances. Duringleak test,keep grill away from open flames
or sparks.
• Usea clean paintbrushand a 50/50 mild soap and water
solution.Brushsoapy solution onto areasindicated by arrows
in figure below. Leaksare indicated by growing bubbles.
Safety Relief
Strap and Cap
OPD Hand Wheel
1outlet with
thread on outside
If "growing" bubbles appear do not use or move the LP
tank. Contact an LPgas supplier or your fire department!
• Do notusehouseholdcleaning agents.Damage to the gas
train components (valve/hose/regulator) can result.
Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.
5. Hold regulator and insertnipple into LP
tank valve. Hand-tighten thecoupling
nut,holding regulator in a straightline
with LPtank valve soas notto crossth-
thread the connection.
Nipple has to be
centered into the LP
tank val
16142-40900319 °5

Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1.Turnall grill control knobsto OFF.
2.Besureregulator istightly connected to LPtank.
3.Completely open LPtank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME ®.
4.Brushsoapy solutiononto areas where bubblesare shown in
picture below:
6.Turnthecoupling nutclockwise and tightento a full stop.The
regulator will sealon the back-check feature inthe LPtank
valve, resultingin someresistance.An additional one-half to
three-quarters turn isrequired to complete theconnection.
Tighten by hand only - do not usetools.
NOTE:
Ifyou cannot complete the connection,disconnect regulator
and repeat steps5 and 6.If you are still unable to complete the
connection, do not usethis regulator!
Call 1-800-4-MY-HOME ® for an identical replacement part.
Never remove threaded
orifice at end of valve.
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
• Outdoor gas appliance isnot intended to be installed
in or on a boat.
• Outdoor gas appliance isnot intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
LPgas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak isdetected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LPgas supplier or your fire
department !
5. If "growing" bubbles appear, there isa leak. Close LPtank
valve immediately and retighten connections.If leaks cannot be
stopped do not try to repair. Call for replacement
parts at 1-800-4-MY-HOME ®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
6°16142-40900319

For Safe Use of Your Grill and to Avoid Serious
Injury:
° Do not let children operate or play near grill.
° Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill.
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
•NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
•Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
• Before opening LPcylinder valve, check the coupling nut for
tightness.
• When grill is not in use,turn off all control knobs and LPcylinder
valve.
• Never move grill while in operation or still hot.
• Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.
• Maximum load for sideburner and side shelf is 10 Ibs.
• The grease tray must be inserted into grill and emptied after each
use. Do not remove grease tray until grill has completely cooled.
• Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
• If you notice grease or other hot material dripping from grill,
determine the cause, correct it, then dean and inspect valve. Keep
ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.
• Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
• If you have a grill problem see the "Troubleshooting Section".
• If the regulator frosts, turn off grill and LPcylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
•Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
prod uct.
Main Burner Igniter Lighting
• Do not Jean over grill while lighting.
1.Open lid during lighting.
2. Turn on valve from source or tank.
3. To ignite, turn Ignition Burner knob to _ HI.
4. Pushand hold electronic ignition button.
5. If ignition does not occur in 5 seconds, turn the burner
controls OFF, wait 5minutes, and repeat the lighting
procedure.
6. To ignite any other Main Burner, turn knob to HI.
7. To ignite the Side Burner, follow steps 3-5 using the Side
Burner knob.
If igniter does not work, follow Match Lighting instructions.
16142-40900319 " 7

Turn controls and gas source or tank OFF when not
in use.
CAUTION
If ignition does not occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could ignite with risk of injury.
Match Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting.
2. Place match into match holder (hanging on right back leg).
Light match, place into lighting hole on left side of firebox.
3. Turn right knob to HI position. Be sure burner lights and stay lit.
4. Lightother burners follow with step 3.
Sideburner Match Lighting
1.Open sideburner lid.Turnon gas at LPcylinder.
2. Placelit match near burner.
3. Turnsideburnerknob to HI.Be sureburner lightsand stays lit.
Burner Flame Check
• Removecooking grates and heatdiffusers.Lightburners,turn
knobsfrom HI to LO.You shouldseea smaller flame in
LO positionthan seenon HI. Performburner flame check
on sideburner,also.Always check flame prior to each use.If
only low flame isseenrefer to "Suddenflame drop or low flame" in
the TroubleshootingSection. --HI
Turning Grill Off
• Turn all knobs to OFF position. Turn LPcylinder off by turning
Igniter Check
• Turn gas off at LPcylinder. Pressand hold electronic igniter
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LPcylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use & Care
Guide.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinseand allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Porcelain surfaces: Because of giassdike composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
npnabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
8"16142-40900319

CAUTION
SPIDER ALERT!
IMPORTANT: Always ensurethat the venturi burner tubes
are clean. A venturi burner tube hasa narrow area in
which spiderstend to build nests.
If you notice that your grill isgetting hard to light or that the
flame isn'tasstrong as itshould be,take thetime to check and
clean the venturi's.
L,_ /J
k.d
....._.............................///
Spiders or small insectshave been known to create _'flashback_'
problems Thespiders spinwebs, build nestsand lay eggs in the grill's
venturi tube(s) obstructing the flow of gas to the burner The
backed-up gas can ignite inthe venturi behindthe control panel This
is known asa flashback and it can damage your grill and even cause
injury
To prevent flashbacks and ensure good performance the burner and
venturi assembly shouldbe removed from the grill and cleaned
•before usewhenever the grill has been idle for anextended period
Storing Your Grill
•Clean cooking grates
• Store in dry location
• When LPcylinder is connected to griJl, store outdoors in a
well-ventiJated space and out of reach of chiJdren
• Cover griJl if stored outdoors Choose from a variety of grill
covers offered by manufacturer once avaiJable
• Store griJl indoors ONLY if LPcylinder is turned off and
Disconnected, remove from griJl and stored outdoors
• When removing griJl from storage, follow _Cleaning the Burner
Assembly _instructions before starting grilk
Cleaning the Burner Assembly
Fallow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill
1 Turn gas off at controJ knobs and LPcylinder
2 Remove cooking grates and heat diffusers
3 Remove cotter pin from rear of burners
4 Carefully lift each burner up and away from valve openings
We suggest three ways to dean the burner tubes Use the one
easiest for you
(A) Bend a stiff wire (a light weight coat hanger works well)
intoa small hook Runthe hookthrough each burner
tube several times
(B) Use a narrow bottle brush with a flexible handle (do not use
a brass wire brush), run the brush through each burner tube
several times
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports Check each
port to make sure air comes out each hoJe
5 Wire brush entire outer surface of burner to remove
food residue and dirt
6 Clean any blocked ports with a stiff wire such as an
open paper clip
7 Check burner for damage, due to normal wear and
corrosion some hoJes may become enlarged If any large
cracks or holes are found replace burner
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations below.
8. CarefuTi_replace burners.
9. Attach burners to brackets with cotter pin.
10. Reposition carryover tubes and attach to burners. Replace
heat diffusers and cooking grates.
16142-40900319 "9

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
•Always cook with the lid closed.
• Dueto weather conditions,cooking timesmay vary. During
cold and windy conditionsthe temperature settingmay
need to be increased to insuresufficientcooking
temperature.
• Placefood over over unlitburner(s).
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should
reach 160° F,and be brown in the middle with no pink juices
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F.All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F,or until steaming hot.
WARNING: To ensurethat it is safe to eat, food mustbe cooked
to the minimuminternaltemperatures listed inthe table below.
USDA* Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb and Pork Whole Cuts_ 145° F
Fish 145° F
Beef, Veal, Lamb and Pork Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck Whole, Pieces & 165°F
Ground
United States Department of Agriculture
_Allow meat to rest three minutes before carving or consuming.
10 °16142-40900319

Key Description
1 Side Burner Lid
2 Rotate Rod,Side Burner Lid
3 Side Burner Grid
4 Side Burner
5Igniter Wire, Sideburner
6 Located Pin,Side Burner
7 Side Burner Base
8 RightSide Shelf
9Fascia, RightSide Shelf
10 Electronic Ignition Module
11 Control Panel
12 Gas Valve, Main Burner
13 Side Burner Hose
14 Gas Valve, Side Burner
15 Manifold, Main Burner
16 Regulator
17 Control Knob Bezel
18 Control Knob
19 RightSide Panel
20 Door Hinge
21 Door Magnet
22 Hole Bushing
23 RightDoor
24 Door Handle
25 Door Magnet Box
26 Bottom Shelf
27 Standard Caster
28 Swivel Caster
29 Swivel Caster with Brake
30 Tank Baffle
Qty Part Number Key
1 40200044 31
2 40800118 32
1 40800119 33
1 40800121 34
1 40800120 35
2 40800135 36
1 40800063 37
1 40200035 38
1 40900046 39
1 40800122 40
1 40900032 41
4 40900205 42
1 40900210 43
1 40900209 44
1 40800037 45
1 40800115 46
5 40900036 47
5 40900206 48
1 40900054 49
4 40900211 50
4 40200094 51
1 40400005 52
1 40900066 53
2 40900076 54
1 40200072 55
1 40900069A 56
1 40900214 57
1 40900213 58
2 40900212 59
1 40200070 60
Description Qty
Cotter Pin 8
Cart Support Angle Bar 2
Tank Holder 1
LeftDoor 1
LeftSide Panel 1
Match Holder 1
Match Holder Bracket 1
Back Panel 1
Door Bracket 1
Back Rail 1
Grease Cup 1
Grease Cup Clip 1
Grease Tray 1
Fascia, LeftSide Shelf 1
LeftSide Shelf 1
Silicone Rubber Bumper 2
Temperature Gauge 1
Logo 1
Rotate Rod, Lid 2
Lid 1
Bezel, LidHandle 2
LidHandle 1
Warming Rack 1
Cooking Grate 2
Heat Diffuser 4
Flame Carry Over Tube 3
Firebox 1
Electrode, Main Burner 1
Main Burner 4
Silicone Rubber Bumper 2
Part Number
110050
40900060
40800130
40900062
40900052
40800128
40800129
40900056
40900059
40900057
40800026
40800131
40900029
40900040
40200024
40700103
40900201
40800106
50300207
40900003
40900013
40900012
40900203
40900204
40800023
40800022
40900015
40900207
40900030
50300025
NotPictured
HardwarePack
Manual
1
1
40900320
40900319
If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.
To order replacement parts after using grill,
call 1-800-4-MY-HOME ®
16142-40900319 °11

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12 . 16142-40900319

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM
SHIPPING BOX.
Step 1: Open shipping box by slicing down its edges with a box cutter, take out hardware pack,
manual, bottom shelf, two doors. Next remove the two side panels, warming rack, door bracket,
back rail and back panel. Remove all parts from plastic bags.
16142-40900319 *13

Step 2: Remove the left and right Styrofoam from Grill Head. Open grill lid and take out the boxes,
packaged grates and grease tray. Remove all packing material, and take all parts out of boxes.
14 • 16142-40900319

16142-40900319•15

CAREFULLY READAND PERFORM ALLASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.
Tools Required:
• Adjustable wrench (not provided)
• Screwdriver (not provided)
• 7/16" Combination wrench (not provided)
• The following hardware is provided in blister pack for convenient use.
M4X10 screw
Qty: 28 pcs
M5X10 screw
Qty: 4 pcs
M6X13 screw
Qty: 32 pcs
M4X10 countersunk head screw
Qty: 8 pcs
M5 flat washer
Qty: 4 pcs
M6 compression washer
Qty: 8 pcs
AAA Battery
Qty: 1pc
16" 16142-40900319

D Bottom Shelf
[] Turnbottom shelf upside down. Attach the casters to bottom shelfwith (16)M6x13 screws.
Note: Installeach caster into the correct position asshown inthe figure below. The standard
caster will only install in one direction.
[] Turnbottom shelf right side up.Attach door magnetsto bottom shelf with (2) M4xl0 screws.
M6X13 screw Qty: 16pcs M4XIO screw Qty: 2 pcs
Swivel Caster j_ J
Key#: 28
Part#: 40900213 _
I
Standard Caster
Key#: 27
Part#: 40900214
Swivel Caster with Brake
Key#: 29
Part#: 40900212
16142-40900319 • 17

Cart
[] To attach side panels, align side panel ieg holeswith ieg holeson each side of bottom sheif.
Leftside panel hasmatch holder attachment.
[] Attach left and right side paneis to sidesof bottom shelfwith (4) M6x13 screws. (A)
[] Attach back panel to bottom shelf and two side panelswith (6) M4xl0 screws. (B)
[] Attach tank baffle bar to back panel and bottom shelf with 12)M4xl0 screws. (C)
[] Aiign door bracket holes with holes on side panels. Attach bracket to side paneis with 14)
M4xl0 screws. (D) Note: Attach bracket sothat magnetsare at top.
[] Aiign the holes in the cart support angle bars with holes on bottom sheif and side paneis.
Attach angle bars with (8) M4xl0 screws. (E)
M6X13 screw Qty:4 pcs
A
M4XIO screws Qty: 20 pcs
B
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18 " 16142-40900319

FrontDoors
[] Removethe (4) M5x15 screws pre-assembled to the door handle ends, and usethem to
attach handlesto doors.
[] Placethe door in front of cart, align door hinge holes with holes on side of door, and attach
the door to the door hingeswith (4) M4xlO countersunk head screws. Do not fully tighten at
this time. Repeat thisfor the other door.
[] Close the doors to adjust them to line up as necessary,and fully tighten screws.
M4xlO countersunk head screws
Qty: 4pcs
P
16142-40900319 • 19

Grill Head to Cart
This step requires two people to lift and position grill head onto cart.
Remove the tie wraps securing regulator hose to underside of grill head. Puii hose and igniter
wires out to side of grill head.
[] Carefully lower the grill head onto the cart. Make sure the regulator hose and igniter wires
are hanging outside the cart. Open lid and attach head to cart with 14} M6x13 screws and
M6 compression washers.
[] Align back rail holes with holes on side panels and firebox. Attach back rail with 14} M4xl0
screws.
M6X13 screw Qty: 4 pcs M6 compression washer Qty: 4 pcs M4XIO screw Qty: 4 pcs
/
20 " 16142-40900319