Kenmore 415.161278 User manual

Useand CareGuide
LiquidPropaneGasGrill
Kenmore ModelNo.415.16127800
Kmart ItemNo.640-810984-112
®
This Grill is For
Outdoor UseOnly
•Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
•Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts
•Assembly
•Safety Rules
•Use and Care
•Troubleshooting
Assembly Questions?
Call 1=800=241 =7548
Parts Ordering:
Call 1=800=4=MY=HOME ®
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007Sears,RoebuckandCo., AllRightsReserved Printedin China 464310608.464310808.80015611•11-30-07

if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. ifodor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you havequestions or need assistance during assembly,
please call 1-800-241-7548.Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.
Product Record
iMPORTANT:Fill out the product record informationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabelongrillforserialnumber.
CAUTION
Forresidentialuseonly. Do not use for commercial
cooking.
2• 464310808• 464310608
CALIFORNIA PROPOSITION65
1. Combustion by-products producedwhen using
this productcontain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductiveharm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handfinq this product.
Installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit mustbe
purchased for use with natural gas.
• Grill installation must conform with localcodes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational VehicleCode, as appficable.
. All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
. This grill issafety certifiedfor use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminentlyhazardous situation
which, if not avoided,will result in death or serious injury.
WARNING: Indicatesan potentiallyhazardoussituation
which, if not avoided, could result in death or serious injury.
rT,o.
CAUTION: Indicates a potentiallyhazardous situationor
unsafe practicewhich, if not avoided, may result in minor
or moderateinjury.

For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care .................................... 4-10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-23
Troubleshooting.................................. 24-26
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense.
Here's what the Repair ProtectionAgreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 ifyour covered product
can't be fixed
[] Discount of 10%from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- we call it Rapid Resolution-
phone support from a Sears representative.Think of us
as a "talkingowner's manual."
Once you purchase the Repair ProtectionAgreement, a simple
phone call isall that ittakes for you to schedule service. You can
call anytime day or night, or schedulea service appointment
online.
The Repair ProtectionAgreement isa risk-free purchase. If you
cancel for any reasonduring the product warranty period, we will
provide a full refund. Or, a prorated refundanytime after the
product warranty period expires. Purchase your Repair
ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one yearfrom the date of purchase,call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Five-Year Limited Warranty on Burners
Forfive years from the date of purchase,any burner that
rusts throughwill be replacedfree of charge. After the first
year from the date of purchase, you payfor labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear outfrom normal usewithin
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464310608.464310808.3

LP Tank
*NEVER store a spare LPtank under or near grill or in
enclosed areas ............
/
N _
.Never fill the cylinder beyond 80% full.
*An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
* if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
LP Tank Removal, Transport And Storage
,Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP TankValve
SafetyCap
RetainerStrap
,A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
,Do not store an LP tank in an area where children play.
4• 464310808• 464310608
The LP tank used with your grill must meet the following
requirements:
Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
*LP tank valve must have:
, Type 1 outlet compatible with
regulatoror grill.
, Safetyrelief valve.
, ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified bya unique triangular handwheel. Use
only LP tanks equipped with this type of valve.
. LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
*LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
*LP gas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
*Useonly licensed and experienced dealers.
*LP dealer must purge tank beforefilling.
*Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
*A frosty regulator indicates gas overfill. Immediatelyclose LP
tank valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gasfrom LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.

LP Tank Exchange
o Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPB safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
•Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appeardo not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
itwill defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
Nipple hasto be centered
intothe LPtankvalve.
464310608• 464310808• 5

Holdcoupling nutand regulator
asshown for properconnection
to LP tank valve.
Leak TestingValves, Hose and Regulator
1. Turnall grill controlknobs to OFF.
,
3.
Be sure regulator istightly connected to LP tank.
Completely open LP tank valve byturning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nutclockwise and tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Neverremovethreaded
orifice atend of valve.
•Do not insert any toolor foreign object intothe valve
outlet or safety relief valve.You may damagethe valve
and causea leak. Leakingpropane may result in
explosion, fire, severepersonal injury,ordeath.
•Outdoorgasappliance isnot intendedto be installed
in or ona boat.
•Outdoorgasappliance isnot intendedto be installed
in or onan RV.
•Never attemptto attach this grill to theself-contained
LPgas system of a campertrailer or motorhome.
•Do not usegrill until leak-tested.
•If a leak is detectedat any time, STOPand call the fire
department.
•If youcannot stopa gas leak,immediately close
LPcylindervalve and call LPgas supplieror yourfire
department!
5. ff "growing" bubblesappear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair, Call Searsfor replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performingleak test by
turning hand wheel clockwise.
6• 464310808• 464310608

For Safe Use Of Your Grill And To Avoid Serious
injury:
•Donot letchildren operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Donot block holes in bottom or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Donot usecharcoal or ceramic briquets in a gas grill.
(Unlessbriquets are supplied with your grill.)
•Use grill at least 3ft. from any wall or surface. Maintain
10ft. clearance toobjects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc.
*Apartment Dwellers:
Checkwith management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
, NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside aclosed grill is hazardous.
, Never operate grill with LP tank out of correct position
specified in assembly instructions,
, Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,A. Beforeopening LP tank valve, check the coupling nut for
tightness.
A When grill is not in use, turn offall control knobs and LP tank
valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
A Maximum load for shelves is 10 Ibs.
,A. Donot usea cooking pot larger than 9" on grid.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
hascompletely cooled.
A Clean grill often, preferably after eachcookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
,A. If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leaktest.
,A. The regulator may make a humming or whistling noiseduring
operation. This will not affect safety or use of grill.
,A. If you have a grill problem see the "TroubleshootingSection".
if the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
m m
IzLI cAuTioN
Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
*Do not use water on a grease fire. Personal injury may
result, if agrease fire develops, turn knobs and LP tank
off.
*Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
464310608.464310808.7

Main Burner ignitor Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON valve from source or tank.
3. Push and turn Ignition Burner control knob to_. Hi and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Left Burner
control knob OFF, wait 5 minutes for gas to clear and repeat
the lighting instructions.
5.To Light Other Burners turn control knob to HI.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for 15 minutes to pre-
heat grill. Then turn knob to desired setting for cooking.
ff burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period, ifthe burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match-Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP tank.
2. Place match into match holder (hanging from side of cart).
Light match, placeinto lighting hole on right side offirebox.
3. Push in and turn right knob to HIGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to_ Hi
position.
Sideburner ignitor Lighting
1. Open lid or cover for Side Burner during lighting.
2. Turn ON valve from source or tank.
3. Push and turn Side Burner control knob to_- HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Side Burner
control knob OFF, wait 5 minutes, and repeat the lighting
instructions.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for warm-up.
Sideburner Match Lighting
1. Open top cover. Turn on gas at LP tank.
2. Hold lit match to any port on the burner. Push inand turn
sidebumer knob to _ HI.Be sure burner lights and
stays lit.
Before Your First Cookout
,Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGHfor 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
o Light burner, rotate knobs from HIGHto LOW.You should see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only lowflame is seen refer to
"Sudden drop or low flame" in the TroubleshootingSection.
Hose Check
* Beforeeach use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal
Hose Kinked Hose
Turning Grill Off
o Turn all knobs to OFF position.Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
ignitor Check
• Turn gas off at LP tank, Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting"if no click
or spark.
Valve Check
• _mportant: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. Tocheck valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
oKeep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don't havea grill cover, wipe off dust and grime before
starting your grill.
oCoating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
, Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleanerwith scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grillloven cleaner to painted surfaces,
• Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
8• 464310808• 464310608

, Plastic parts: Wash with warm soapy water and wipe dry.
,A. Do not usecitrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain grates: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
•Cooking surfaces: If a bristle brush is usedto clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It isnot recommended to
clean cooking surfaces while grill is hot.
__ m
cAuT,o.
SPIDER ALERT!
t,
SP=OERANDWEBS .....
INSIDE BURNER_:
Ifyou noticethatyour grill is getting hard to light or that the
flame isn't asstrong asit should be,take thetime to checkand
cleanthe burner's.
SPIDER WEBS
CONTROL PANEL . INSIDETUBE
Insomeareasofthecountry,spidersorsmallinsectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsin thegrill'sburnertube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanignitein thetubebehind
thecontrolpanel.Thisis knownasa flashbackanditcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburner
assemblyshouldberemovedfromthegrillandcleanedbeforeuse
wheneverthegrillhasbeenidleforanextendedperiod.
,. j
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heattents.
3. Remove screws and flame carryover tubes from rear of
burners.
4. Remove screw andwashers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
Wesuggest threeways to clean the burner tubes. Use the one
easiestfor you.
(A) Bend a stiff wire (a lightweight coat hanger works well)
into a small hook. Runthe hookthrough each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burnerto removefood
residue and dirt.
8. Clean any blocked portswith a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normalwear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right. Correct
10. Attach electrode to burner, burner-to-valve
engagement
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Repositionflame carryover tubes and attach
to burners. Replace heat tents and __"-
cooking grates.
burner
bracket
464310608.646321907• 9

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. The heatfrom selected burners circulates
gently throughout the grill, cooking meat or poultry without the
touch of a direct flame. This method greatly reduces flare-ups
when cooking extra fatty cuts because there is no direct flame to
ignite the fats and juices that drip during cooking.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reachof children.
• Cover grill if stored outdoors.
• Store grill indoors ONLYif LP tank is turned off and
disconnected, removedfrom grill and stored outdoors.
• When removing grill from storage follow "CleaningBurner
Assembly" instructions before starting grill.
1Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
, Always cook with the lid closed.
,Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. Tokeepfood safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Usea
thermometer to ensure proper internalfood temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more informationcall: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am-
4:00 pm EST).
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Sear and GriIV MBurner Feature
This grill includes a high output BTU burner on the far right side
of the grill (far right control knob). This burner gets hotterthan the
other burners when the knob is in the Searing position.This is
excellent for searing steaks, chops and other foods.
Tooperate this feature, follow the normal lightinginstructions.
Then turn the far right control knob to the Searing position.Allow
burner to heat up for 5 minutes. Sear yourfood for 2 minutes on
each side, then grill on low to desired doneness.
When not using the Searing feature, adjust the knobto the same
temperature as the other burners.
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meatthermometer to be sure food has reached
a safe internaltemperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middlewith no pinkjuices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
10.464310808. 464310608

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Description Part#
RightLegAssembly.................. 80015595
LeftLegAssembly.................... 80009041
MatchHolder........................ 80004320
TankExclusionWire.................. 80008616
BottomShelf........................ 80009035
TankThumbscrew.................... 80006484
1/4-20x1-1/2"Screws................. 80008653
1/4-20FlangeNuts................... 80008653
LegExtenders....................... 80008596
Wheels............................ 80013777
AxleRod........................... 80009036
WheelSpacers...................... 80008653
8 mmFlatWasher.................... 80008653
HitchPin ........................... 80008653
FrontPanels,Lower.................. 80015646
FrontPanel,Upper................... 80015647
#8X3/8"Self-TapScrews.............. 80008653
Firebox............................ 80009022
ControlPanel ....................... 80015590
Valve/Hose/Regulator................. 80015643
IgnitorModule....................... 80014404
Bezels............................. 80014406
Knobs............................. 80014405
Burners............................ 80012284
Electrode........................... 80009029
Carry-OverTubes.................... 80009028
Lid................................ 80009023
Handle............................. 80009026
TemperatureGauge .................. 80009025
LogoPlate.......................... 80010544
1/4-20xl/2"Screws................... 80008653
7mmLockWashers.................. 80008653
7mmFlatWashesr................... 80008653
RightSideShelf ..................... 80009033
RightFascia........................ 80015644
7mmFiberWashers.................. 80008653
SideburnerShelf..................... 80016431
LeftFascia ......................... 80015645
SideburnerAssembly................. 80016417
40 1
41 1
42 1
43 2
44 2
45 6
46 4
47 2
48 2
49 1
50 1
51 1
52 3
53 3
54 1
55 1
56 1
57 2
1
1
1
Description Part#
SideburnerClip ...................... 80008653
SideburnerLid....................... 80015648
SideburnerHandle................... 80009043
HingeAssemblies.................... 80009045
#10-24X3/8"Screws.................. 80008653
#8-32X3/8"DacromatScrews........... 80008653
#8-32 FlangeNuts.................... 80008653
5mmLockWashers................... 80008653
5mmFlat Washers................... 80008653
SideburnerGriddle................... 80005964
SideburnerGrate..................... 80003591
DripPan ........................... 80016416
HeatDiffusers....................... 80008530
CookingGrate ...................... 80014381
SwingAway......................... 80008532
GreaseCup......................... 80000270
GreaseCupClip ..................... 80000271
#8-32X 3/8"StainlessScrews.......... 80008653
AssemblyInstructions(English)......... 80015611
AssemblyInstructions(Spanish)......... 80015612
HardwarePack ...................... 80008653
1 SideburnerClip
1 HitchPin
2 WheelSpacer
4 1/4-20X 1-1/2" MachineScrew
12 1/4-20X 1/2" MachineScrew
12 #8-32X3/8"Self-TapScrew
2 #8-32X 3/8" StainlessScrew
6 #8-32X 3/8"DacromatScrew
2 #10-24X 3/8"MachineScrew
1 8mmFlatWasher
4 7mmFlatWasher
8 7mmFiberWasher
4 7mmLockWasher
2 5mmFlatWasher
2 5mmLockWasher
12 1/4-20FlangeNut
4 #8-32FlangeNut
464310608.464310808.11

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12• 464310808•464310608

Tank Exclusion Wire
Placelegsasshown(A).Leftlegassemblyhaslargeaxleholeson endsoflegs.Hooktankexclusionwireintorightandleft leg
assemblies(B).
MatchHolder
LeftLe_
A TankExclusionWire
RightLegAssembly
/
/
464310608• 464310808• 13

Bottom Shelf to Legs
PlacebottomshelfendwithcutoutholeforLPcylinderbetweenlegswithaxleholes.Attachto rightandleftlegassemblieswith
(4) 1/4-20x1-1/2"screws and1/4-20flange nuts,
Tightensecurely.
8
1/4-20FlangeNuts
Qty:4
!
BottomShelf
|
7
1/4-20xl-1/2"Screws
Qty:4
14°464310808°464310608

WheelsandLegExtendersto Cart
Turnassemblyupsidedown.
Insertaxlerodthroughwheel,wheelspacer,legs,wheelspacerandotherwheel.Attachwith(1)8mmflatwasherandhitchpin.
Hammerlegextendersintorightlegs.
12
WheelSpacer
Qty:2 13
8mmFlatWasher
Qty:l
LegExtenders
\
14
HitchPin
Qty:l
AxleRod
\
"Cone" side ofwheelagainst leg
12
\
Wheel
\13 14
464310608. 464310808*15

Front Panels
Standcart upright.
Attachlowerfront paneltolowerhalfofcartwith(4)#8x318"self-tapscrews.
Slideslot in upperpanelontotankexclusionwireandattachtoupperhalfofcartwith(4)#8x3/8"self-tap screws.
!"
17
#8x3/8"
self-tapscrews
Qty:8
LowerFrontPanel
UpperFrontPanel
\
16. 464310808.464310608

Grill Headto Cart
Thissteprequirestwopeopletoliftandpositiongrillheadontocart.
Carefullylowerthegrill headontothecart.Makesuretheregulatorhoseishangingoutsidethecart.Attachwith(4)
1/4-20x1/2"screws,7ramlock washersand7ramflat washers,
GrillHead
X
31 32 33
7mmlockwashers 7mmflatwashers
1/4-20x1/2"screws
Qty:4 Qty:4 Qty:4
464310608• 464310808° 17

Right SideShelf
Hooksidewallof shelfoversupportbracketson sideoffirebox(A).
Insert(2)7ramfiber washersand1/4-20x1/2"screws throughinsidefrontdfirebox
and(2) throughoutsidebackoffireboxforeachsideasshown(B).
Attachshelfwith (4)1/4-20flange nuts (C),
A
B 36 31
RightSideShelf
31 36 8
1/4-20xl/2"screws 7mmFiberWasher 1/4-20FlangeNut
Qty:4 Qty:4 Qty:4
FasciaRight Side Shelf
Attachfasciaandsideshelftofireboxwith (1)#8x3/8" self-
tapscrew.
Tightenupsideshelftofireboxwithanother(1)#8x3/8"
self-tapscrew betweenmountingbracketandfascia.
CAUTION:Fascia'smustbe securelytightenedtofirebox
tosafelymovegrill.
T
17
#8x3/8"
self-tapscrew
Qty:2
Fascia,RightSideShelf 17
18• 464310808•464310608

Sideburner Shelfand Left Fascia
Hooksidewallofsideburnershelfoversupportbracketsonsideoffirebox(A).
Insert(2)7ramfiber washers and1/4-20x1/2"screws throughinsidefrontoffireboxand (2)throughoutsidebackoffireboxfor
eachsideasshown(B),
Attachsideburnershelfwith(4) 1/4-20flange nuts (C),
Attachfasciatofireboxwith(1)#8x3/8" self-tapscrew (D).
Tightenupsideburnersideshelftofireboxwithanother(1)#8x3/8"self-tap screw betweenmountingbracketandfascia(D).
CAUTION:Fascia'smustbesecurelytightenedtofireboxtosafelymovegrill.
C
A
SideburnerShelf
8
!'
31 17 36
1/4-20xl/2"screws #8x3/8" 7mmFiberWasher
Qty:4 self-tapscrews Qty:4
Qty:2
36
31
8
1/4-20FlangeNut
Qty:4
D Left Fascia
17
464310608•464310808°19

Sideburner Bezel,Sideburner,SideburnerKnob and ignitorWire.
Positionvalvebehindfasciaand lineupholes.
Insert(1)ofthe#8-32x3/8"stainlesssteelscrews,do notfullytighten.
Slipbezelunderscrewinsertedandpositionasshown(A).
Lineupotherholeandinsertscrew#8-32x3/8"throughbezeland intovalve.
Tightenbothsecurely.
Placesideburnerintoshelf.Makesurevalveisinsidesidebumertube.Attachsideburnerwith(2)#8-32x3/8"screwstothedrippan
asshown(B).
Undersidebumershelf, install burnerclip to sideburnertube and valve as shown(C).
Presssideburnercontrolknobontostem(D}.
Undersideburnershelf,attachsideburnerignitionwiretoelectroldeasshown(E).
57
\ \
Stem
SideburnerBezel
BurnerClip
Lookingunderneathsideburner assembly
45
Valve
SideburnerKnob
EElectrode
SideburnerIgnitorWire 57
#8-32X3/8"SSScrew
Qty:2
45
#8-32X3/8"Screw
Qty:2
20°464310808°464310608