Kenmore 146.23766310 User manual

Use & Care Guide
Manual de Uso y Cuidado
English / Español
Model/Modelo: 146.23766310
Item / Artículo: 640-05331712-9
Kenmore®
Liquid Propane Gas Grill
Parrilla de LP gas
P/N 613000100
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com
®

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
DANGER
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1.
Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears
Safety Symbols
employee. To order new parts call Sears at
1-800-4-MY-HOME®. The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
Product Record
IMPORTANT: Fill out the product record information below.
DANGER
Model Number
Serial Number
See rating label on grill for serial number.
WARNING
Date Purchased
CAUTION
CAUTION
For residential use only. Do not use for commercial
cooking.
2 • 146.23766310
© KCD IP,LLC
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.
Installation Safety Precautions
•Please read this User’s Manual in its entirety before using
the grill.
• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
•
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.
NOTE TO INSTALLER: Leave this User’s Manual with the
customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a
convenient place for future reference.

Assembly . . .
. 19-26
TABLE OF CONTENTS
For Your Safety . . .
. . 2
Grill Service Center. . .
. . 2
Product Record Information . . .
. 2
Installation Safety Precautions . . .
. . 2
Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore®
product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time
That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself
from unexpected hassle and expense.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair specialists
Unlimited service and no charge for parts and labor on all
coveredrepairs
Product replacement up to $1500 if your covered product
can'tbefixed
Discount of 25% from regular price of service and related
installed parts not covered by the agreement; also, 25% off
regular price of preventive maintenance check
Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone
call is all that it takes for you to schedule service. You can call
anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
Safety Symbols . . .
. . 2
Kenmore Grill Warranty . . .
. 3
Use and Care . . .
. . . 4-11
Parts List . . .
Parts Diagram . . .
. . 15
Before Assembly . . .
. . . 16-18
Troubleshooting . . . .27-29
146.23766310
• 3
. .13-14
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This Product contains chemicals, including lead and
lead compounds, known to the State of California to
cause cancer, birth defects or other reproductive
harm.
Wash your hands after using this product.

. . 2
KENMORE GRILL WARRANTY
. . 2
. 2
One Year Full Warranty on Kenmore Grill
. . 2
. . 2
. 3
. . . 4-10
. . . 11
. . 12
. . . 13-15
. 27-29
WARRANTY
4 • 146.23766310
KENMORE GRILL WARRANTY
Kenmore One Year Limited Warranty
When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect in
material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME®to arrange for free repair
or replacement if repair is unavailable.
For ten years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year
from the date of purchase, you are responsible for the labor cost to have it installed.
All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either
expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of
normal use, accident or improper maintenance.
All warranty coverage is void if this product is ever used for other than private household purposes.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
1. Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries,
light bulbs and surface coatings or finishes.
2. A service technician to instruct the user in correct product installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied
with the product.
5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.
6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those
recommended in all instructions supplied with the product.
7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties;
Limitation of remedies customer’s sole and exclusive remedy under this limited warranty shall be product repair as
provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited
to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some
states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the
duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation,
Hoffman Estates, IL 60179
WARRANTY

146.23766310
•
5
• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping,
immediately get away from the LP cylinder and
appliance and call your fire department.
LP Cylinder
USE AND CARE
• The LP cylinder used with your grill must meet the following
requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
OPD Hand Wheel
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling nut
counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift
LP tank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This
is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
Safety Cap
Retainer Strap
•A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
DANGER

LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LP Tank"
section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE connecting to
grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
ck
LP Tank Leak Test
For your safety OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
Strap and Cap
• Leak test must be repeated each time LP tank is exchanged or
refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.
WARNING
If “growing” bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth-
thread the connection.
Nipple has to be
centered into the LP
tank valve.
6 • 146.23766310
▲Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.

146.23766310
•
7
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
Hold coupling nut and regulator
as shown for proper connection
▲
to LP tank valve.
Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME®for an identical replacement part.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death. 5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
WARNING
•
Outdoor gas appliance is not intended to be installed
in or on a boat.
•
Outdoor gas appliance is not intended to be installed
in or on an RV.
•
Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
•
Do not use grill until leak-tested.
•
If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !

Safety Tips
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire or sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
▲ Before opening LP cylinder valve, check the coupling nut for
tightness.
▲ When grill is not in use, turn off all control knobs and LP cylinder
valve.
▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.
▲ Maximum load for side shelf is 10 lbs.
▲ The grease tray must be inserted into grill and emptied after each
use. Do not remove grease tray until grill has completely cooled.
▲ Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
▲ If you notice grease or other hot material dripping from grill
Determine the cause, correct it, then clean and inspect valve,
Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
▲ Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
▲ The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Push & Turn Electronic Ignition Lighting Instructions
1. Open lid during lighting.
2. Turn ON gas valve on tank.
3. Push and turn any Main Burner control knob to Hi
and hold in. You will hear a clicking sound from the
electrodes of all burners..
4. If Ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes, and repeat the
lighting procedure.
5. To ignite other Main Burner, repeat step 3.
6. To ignite the Side Burner, follow steps 2-4 using the
Side Burner knob.
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
8 • 146.23766310

WARNING
Turning Grill Off
• Turn all knobs to OFF position. Turn LP cylinder off by turning
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Clicking" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use & Care
Guide.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LO position than seen on HI. Always check flame prior to
each use. If only low flame is seen refer to "Sudden drop or low
flame" in the Troubleshooting Section.
Burner Flame Check
Match Lighting
▲Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging on right back panel).
Light match, place into lighting hole on left side of firebox.
3. Turn right knob to HI position. Be sure burner lights and stay lit.
4. Light other burners follow with step 3.
Sideburner Match Lighting
1. Open sideburner lid. Turn on gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to HI. Be sure burner lights and stays lit.
146.23766310
•
9
Turn controls and gas source or tank OFF when not
in use.
CAUTION HI
LO
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
The valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
.

WARNING
10 • 146.23766310
Match Lighting the Smoker:
1. Open the door to the burner before lighting.
2. Turn the burner control knob to “OFF”.
3. Strike and carefully place a match approximately
1/2” (1 to 2cm) from the burner.
4. Turn the burner control knob to the “HI” position.
The burner should light within 5 seconds.
5. Once burner is lit, continue to push and hold
control knob for 30 seconds.
6. If the burner does not light, turn the control knob
to “OFF” and wait 5 minutes for gas to clear
away and repeat lighting procedure.
7. If the burner does not light within the first few
attempts of match lighting, there is a problem with
the gas supply. Turn off the gas at the burner and
cylinder. DO NOT attempt to operate the grill
until the problem is found and corrected.
Cooking Tips – Flavoring wood:
• Small wood chips work best inside the wood chip box.
•
Use dry hardwoods such as hickory, pecan, apple, cherry, or
mesquite.
•
Most fruit or nut tree woods produce excellent smoke
flavoring
•
Do not use resinous woods such as pine or plywood. This
usually produce unpleasant flavoring.
• Let your taste be your guide – experiment with different types
and quantities of wood chunks, chips, or sticks. You can even
mix woods.
•To produce more smoke and to prevent fast burning, pre-soak
the wood chips in a separate bowl of water for at least 20
minutes, or wrap the chips in perforated aluminum foil.
•
Most smoke flavoring occurs within the first hour of cooking.
Adding wood chips after the first hour is typically not
necessary unless extra smoke flavoring is desired.
Don’t close the smoker lid violently while in use, or
the flame of smoker burner will extinguish.
CAUTION
The wood chip pan and lid get very hot.
Avoid handling them while in use. Always wear
protective oven mitts when handling hot components.
.
The Smoker:
•In manufacturing and preserving the components of your
smoker, oil residue may be present on the burner and
cooking surface of your smoker.
• Before cooking on your smoker for the first time you should
preheat it for 15 minutes on “Hi”
to burn off these residual
oils.
Cooking Tips:
• To make adding water easier and safer, use a clean
watering can with a long spout.
Adding Wood Chips
To add wood chips before cooking, simply fill the wood chip
with your choice of flavoring hardwood chips. The amount
and type of wood you use is entirely up to you. One full pan
is typically enough for several hours of smoking. Once the
pan is filled, set the pan in the smoker and cover with lid.
To add wood chips while cooking, we recommend using
tongs or long handled pliers to remove the pan lid and to
place the pieces into the wood chip pan without removing
the pan. It is not recommended to remove the wood chip
while the smoker is in operation.
Lighting the Smoker:
1. Open door before lighting smoker burner.
2. Make sure control knob is in the “OFF” position.
3. Push and turn smoker burner control knob to Hi.
4. If Ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes, and repeat the lighting
procedure.
5. To turn off, turn control knob clockwise until it locks in the
“OFF” position.