Kenmore 415.162110 User manual

AssemblyInstructions/Useand CareManual
LiquidPropaneGasGrill
ModelNo.415.162110
This Grill is For
Outdoor UseOnly
®
ASSEMBLY
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•Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
__ m
•Read and follow all Safety
Statements, Assembly instructions
and Use & Care Directions before
attempting to assemble and cook.
•Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts
• Assembly
•Safety Rules
• Use and Care
•Troubleshooting
• Espafiol, p. 33
Assembly Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOME ®
To InstalledAssembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2005Sears,RoebuckandCo.,AllRightsReserved Printedin USA

FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, immediately call your
gas supplier or your fire department.
Call Grill Service Center For Help And Parts
Ifyou havequestions or need assistance during assembly,
please call 1-800-241-7548.Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.
Product Record
IMPORTANT:Fill out the product record information below.
Model Number
Serial Number
Date Purchased
See ratinglabelongrillforserialnumber.
CAUTION
For residential use only. Do not use for commercial
cooking.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility ofserious bodily injury
if the instructions are notfollowed. Be sureto read and
carefully follow all of the messages.
cAuTio.
CAUTION: indicatesa potentially hazardous situation which,
if not avoided, may result in minoror moderate injury.
Installation Safety Precautions
* Usegrill only with LP (propane) gas and the regulator/valve
assembly supplied.
*Grill installation must conformwith localcodes, or in their
absence with National Fuel Gas Code, NFPA 54 /ANSI
Z223.1. Handlingand storage of LP cylinders must conform to
LP Gas Code NFPA/ANSl 58. Grillis not for use in or on
recreational vehicles and/or boats.
, All electrical accessories (such as rotisserie) must be
electrically grounded in accordancewith local codes, or
National Electrical Code, ANSI /NFPA 70. Keep any
electrical cords and/orfuel supply hoses away from any hot
surfaces.
, This grill is safety certifiedfor outdoor use in the United States
only. Do not modify for usein any other location. Modification
will result in a safety hazard.
2.463351505

For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Parts List........................................... 4
Parts Diagram....................................... 5
Assembly ........................................ 6-18
Use and Care ................................... 19-26
Cooking Table............................... 27
Troubleshooting........................... 28-30
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense.
Here's what's included in theAgreement:
[] Expert service by our 12,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement if your covered product can't be fixed
[] Discount of 10%from regularprice of service and service-
related parts not covered by the agreement; also, 10%off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair,plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 millionquality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill is defective in material or workmanship within one
year from the date of purchase, call 1-800-4-MY HOME®to
have it repaired free of charge.
Additional Limited Warranty on Specific Grill Parts
Forthe time periods listed below, the following specific grill
parts will be replacedfree of charge if they are defective in
material or workmanship. You will be charged for labor.
.Lifetimeon Aluminum Topand Bottom Castings.
,Two years from purchase date on Stainless Burner
Assembly.
All warranty coverage excludes batteries and any grill part
paint loss or rusting,which are either expendable parts that
can wear outfrom normaluse in less than a year, or are
conditions that can be the result of normal use, accident or
improper maintenance.
All warranty coverage is void if this grill is used for
commercial or rental purposes.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
463351505,3

_Description Part#
1 1 RightLegAssemblyw/Match Holder.7000630
2 1 LeftLegAssembly................ 7000631
3 1 BottomShelf.................... 7000612
4 27 #10-16xl/2" Self-TapScrew ........ 7000737STD611005
5 1 MatchHolderw/Chain............. 7000364
6 5 PushFastener................... 4080112
7 2 LegExtender.................... 7000320
8 3 "U"Nut1/4-20................... 7000185
9 1 1/4-20x6" TankThumbscrew....... 7000355
10 1 1/4-20FlangedHexNut........... 7000394
11 2 #10-24xl/2" WasherHeadScrew.... 7000829
12 1 AxleRod....................... 7000265
13 2 Wheel......................... 7000262
14 4 Rail........................... 7000480
15 1 FrontPanel..................... 7000628
16 1 GrillBottom..................... 7000842
17 4 #10-1"Self-TapScrew ............ 4080716
18 1 Carry-OverTube................. 7000277
19 2 3/16PatNut .................... 7000132
20 2 CastingBumper................. 7000184
21 1 Electrodew/WingNut............. 7000378
22 1 IgnitionModule.................. 7000160
23 1 IgnitorWire,11".................. 7000893
24 2 Burners........................ 7000083
_ Description Part#
25 1 ControlPanel ................... 7000648
26 1 Valve/Hose/RegulatorAssembly..... 7000376
27 1 Shelf .......................... 7000351
28 1 SideburnerAssembly............. 7000488
29 1 SideburnerHandle ............... 7000059
30 2 SideburnerHandleHexNuts ....... 7000271
31 1 SideburnerGrate ................ 4156376
32 1 SideburnerBurner................ 7000036
33 1 SideburnerIgnitorWire,24". ....... 7000894
34 3 WingNuts...................... 4080063STD541610
35 1 Fascia......................... 7000295
36 1 #10x3/8"Self-TapScrew........... 7000449
37 1 TopCasting..................... 7000614
38 1 LogoPlateAssembly............. 4157167
39 1 BezelTemperatureGauge......... 4157169
40 1 TemperatureGaugew/WingNut..... 4157171
41 2 ShoulderBolt ................... 7000186
42 1 Handle......................... 7000199
43 3 ControlKnob.................... 7000312
44 2 VaporizerTents.................. 7000044
45 1 IgnitionButtonw/Battery........... 7000162
46 1 CondimentBasket................ 7000348
47 2 CookingGrid,12"x15"............. 7000028
48 1 SwingAway..................... 7000182
49 1 GreaseTray .................... 7000042
50 1 GreasePan..................... 7000046
4,463351505

41.
4O "'A,
39.
37
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41
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3& -_" 4 .... 34
..... 42 .44, 48
33 --_"
29
st
49.
50 _
2O
4::- -_`
I;¸
.... _
.... 15
47
'3
27
/
"11
463351505,5

Use included Phillips head screwdriver to assemble your grill.
Sizeandtypeofhardwareusedinassemblyofyourgrillmayvary,butwillnotaffectgrillintegrity,performanceor assembly.
"NEW"
T. L.M.- TorqueLockingMethod
Screw+ ThruPart+ FormedLock= Solid Lock Cart Structure
, Thecart assemblyutilizesthenewT.L.M.fasteningmethod.
, Noneedfor theold style"Bolt& Nut" combination
ThruPart
I
@
FormedLockingSystem
Cart Assembly
Placebottom shelf on tableor grill shipping carton. CZZZC3
insert tabs on leg assemblywith match lighting chainintoright side of bottom shelf,
Attach legassembly with onescrew (4) on eachside,
insert tabs on leg assembly without matchlighting chain intoleft sideof bottomshelf, 4
Attach legassembly with two screws on eachleg, Qty:8
BottomShelf
LegAssemblyw/MatchLightingChain
Correctlyassembledlegs
6,463351505

LegExtenders,Axle Rods,WheelsandTankThumbscrew
Turncart upsidedown.
insertlegextenders. Checkto makesure legextenderisail theway
intothe leg.
Attach u-nut(8)to tab. Seeenlargementof u-nut for correct position.
Threadtank thumbscrew (9)into hole and u-nut. Screwflanged hexnut
(10)onto end of tank thumbscrew. Donottighten further.
Attach onewasher headscrew (11)to axle rod.Slide wheelon axle 10
rod. Insertaxlerod intolarge hole in bottom shelf.Attach other wheel Qty:1
andwasher headscrew. Handhold axle rod to tighten washer head
screw.
LegExtender .J 8
\
Correctposition
u-nut
\
AxleRod
9
Qty:l
Nottoscale
11
8
Qty:l
Notto scale
Qty:2
11
Hubon wheelfaces
intogrillbottom
Wheel
-_ _:i_¸_
Stand cart upright and remove
cardboard sleeves
463351505,7

RailAssembly
Overlap rails (allidentical)and hook tabs intoslots.Pull rails to latch.
Attach one screw(4)incenterofeachrail.
Attach rail to legswith two screws ineachcorner.
HINT:
Firmly push rail down intolegnotches.Attach lowerscrewfirst.
4
Qty:10
\
\\
Rail
4
8.463351505

Front Panel
Placepush pins (6) halfwayintobottomof front panel.
Rotatefront panelup, insertpush pins.
Pushbottom push pins inall theway.
6
Qty:4
FrontPanel
\
463351505,9

Grill Bottom Assembly
Angle grill bottom assembly around and under therails.
CAUTION:Be careful not to dislodge burner tubes.
Makesure ribs on eachsideof bottom casting are nestled into
notcheson casting seat.
Attach four screws(17)insidegrill bottom and intocasting seat.
17
Qty:4
17
.GrillBottom
J
BurnerTube
CastingSeat
10,463351505

ElectrodewithWingNut or Nut
inside bottomcasting insertelectrode andattach
with wing nut or nut.
Viewofelectrodeattachedandaligned
witha portholeinthe burner.
..... WingNutOr Nut
Fingertighten only
Front
Electrode
463351505,11

Console Assembly
Loosenlongwireandplacebehindfront panel.Donot connect
atthis time.
Holdcontrol panel close to bottom casting. Attach short ignitor
wire to electrode.
Position valves intoburner tubes (seeburner-valveview). Rotate
control panelup and rest flangeoverrail.
Attach control panel to legswith two screws (4)on right side,
onescrewintop hole onleft side.
4
Qty:3
Be surevalves areinserted fully into tubes.
ControlPanel
Note:
Consolemayhaveunused
holesforfeaturesinothergrill
models.
/
Valve/Hose
RegulatorAssy
BurnerTubes
l/
J /
/
12,463351505

Shelf
Slideshelfontorails until itsnapsintoplace.
Tabfully secured
Slots
Shelf
jJ
463351505,13

Sideburner Assembly
Slidesideburner shelf ontoraUs.Attach withfour screws (4).
insertsideburner intosideburner shelf and ontosideburnervalve.
Makesure valvefits intosideburnertube. Attach one wing nut (34)to
sideburner. 4
Qty:4
SidebumerShelf
34
Qty:l
f:V _ .....
4
Sidebumer
Sidebumertubeandvalveproperlyengaged.
OnlyIwingnutrequired
34 ......
14. 463351505

Sideburner Grateand Fascia
Placesideburner grateontosideburner assembly.
Snapfascia intotwo slots on sideburnerassembly. Fastenwith one screw(4) into
second hole through control panel and leg.
Fastenscrew(36)intosideburnervalve bracketasshown A.
Attach long wirefrom electrode ignitionmoduleto electrodebeneathsideburner B.
Sideburner
Grate......
4
Qty:l
36
3/8"Qty:1
Fascia A
/
/
36
\
CAUTION:
If there is a plastic sleeveon
thesideburner electrode,
remove it beforeconnecting
the long wire.
463351505,15

Top Casting,Handle,Control Knobs,Condiment BasketandVaporizerTents
Attach top casting with shoulder bolts (40).
Attach handlewith wing nuts (34).
Pushcontrol knobs ontovalve stems.
Inserttabs oncondiment basketintoholes infront panel.
Fastenwith a push pin (6).
Placevaporizer tents directly overburners.
Insert+side ofbattery intoignitormodule. Notecorrect
position to hold ignitorbutton. Pushon button onceto
engageseal.
TemperatureGauge
BezelTemperatureGauge
LogoPlate
34
Qty.2
40 Qty:l
Qty.2
\
\\
4O
4 ........
\\
._- ..Vaporizer Tent
ControlKnob
CondimentBasket
.Bezel
Button
\\\
\\ \
6 _
16,463351505

Cooking Grids and SwingAway
Placecooking grids ontogrid rests.
Insertpivot wire intoholes insides ofgrill lid.
Insertleg wire intoholes in sides ofgrill bottom.
---Pivot Wire
LPTank
LPtank issold separately.Useonly withan
OPD(over-fill protection device)equipped LP
tank.Fill and leakcheck beforeattaching to
grill and regulator.
PlaceLPtank intohole inbottom shelf with
tank collar opening facing front panelas
shown,Fingertighten tank thumbscrew to hold
LPtank securely in place,
SeeUseand Caresection to correctly LeakTestand
perform the Burner FlameCheck.
CAUTIO.
*Tankcollar opening mustface to front of cart once
tank is attached.
, Failureto install tank correctly may allow gashoseto
be damagedin operation, resulting in the risk of fire.
\\\
463351505,17

GreaseTray and GreasePan
Slidegreasetray intoslots on grill bottom.
Slidegreasepan intoslotson bottom of greasetray. CAUT|ON
Failureto installthe greasetray and grease
panwUlcause hotgreaseto drip from bottom
of grill with riskof fire or property damage.
GreaseTray
GreasePan
Donotbeconcernedifyouhavesome
hardwareleftover.Extrahardwarehasbeen
includedtomakesureyouhaveenough.
18,463351505

LP Tank
•Never fill the cylinder beyond 80% full. An overfilled
spare LP tank is hazardous due to possible gas
released from the safety relief valve.
•When LP tank is over 80% full, the safety relief valve on
the LP tank could activate, releasing gas and cause an
intense fire with risk of property damage, serious
injury or death.
•NEVER store a spare LP tank under or near grill or in
enclosed areas.
• if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
•All spare LP tanks must have safety caps installed on
the LP tank outlet.
LP Tank Removal, Transport And Storage
.Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP TankValve
SafetyCap
RetainerStrap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
, Do not store an LP tank in an area where children play.
The LP tank used with your grill must meet the following
requirements:
Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
•LP tank valve must have:
,Type 1 outlet compatible with
regulatoror grill.
,Safetyrelief valve.
,ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified bya unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
, LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
Useonly licensed and experienced dealers.
• LP dealer must purge tank beforefilling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediatelyclose LP
tank valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, Toremove gasfrom LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
463351505,19

LP Tank Exchange
, Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.
•Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
,Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
•Leak test must be repeated each time LP tank isexchanged or
refilled.
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LPtank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
SafetyReliefValve
Strapand Cap
Do not use a POL transport plug
(plastic part with external threads)!
itwill defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
O====_
Nipple hasto be centered
intothe LP tank valve.
20. 463351505