KENT Champion 28 User manual

Champion™28
5/02 revised 4/06 FORM NO. 56042434
PARTS LIST
Kent MODEL 56648330
This manual is for machines after SN1588572.
Sim
p
le. Clean.

1
FORM NO. 56042434
Champion™28
02-5 TABLE OF CONTENTS
DESCRIPTION PAGE
Base Housing.......................................................................................... 2-3
Brush Motor / Brush Assembly................................................................ 4-5
Decal System .......................................................................................... 6-7
Handle System-1 (Before SN1887477)................................................... 8-9
Handle System-2 (Before SN1887477)............................................... 10-11
Handle System-1 (After SN1887476).................................................. 12-13
Handle System-2 (After SN1887476).................................................. 14-15
Wiring Diagram ................................................................................... 16-17
WHEN ORDERING PARTS
* Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
05-9

2
FORM NO. 56042434
Champion™28
02-5
BASE HOUSING

3
FORM NO. 56042434
Champion™28
02-5 BASE HOUSING
Item Ref. No. Qty Description
1 56002098 4 Wsh, Flt SAE 1/4
2 56002145 4 Scr, Pan Phil 1/4-20 x .50
3 56002147 4 Scr, Pan Phil (UNF) 10-32 x .20
4 56009097 2 Nut, Push Cap
5 56002220 4 Wsh, Flt Std 5/16
6 56002507 2 Scr, Pan Phil 1/4-20 x .75
7 56055213 1 Hinge, Butt
8 56003472 1 Scr, Soc Shd .38 x 1.00 x 5/16-18
9 56002701 4 Nut, Hex Nyl Loc 5/16-18
10 56009024 1 Wsh, Bowed .375 x .844 x .060
11 56210148 2 Wheel
12 56009003 2 Wsh, Flt .516 x .938 x .075
13 56055217 1 Bracket, Intake Tube
14 56330045 1 Weldment, Axle
15 56049261 1 Wheel
16 56055054 1 Gasket, Foam
17 56330010 1 Tank, Base Machined
56330011 1 Brush Housing Assembly (#18-22)
18 56055121 1 Tube, Intake Machined
19 56034673 1 Weldment, Brush Housing
20 56055122 2 Gasket
21 56055615 1 Plate, Stl
22 56002192 1 Scr, Pan Phil 10-24 x .75
23 56002733 2 Scr, Pan Phil 10-24 x .88
24 56001954 4 Wsh, Flt SAE #10
25 56331151 1 Holder, Tube
26 56002832 2 Nut, Hex Nyl Loc-Thin 10-24
05-4

4
FORM NO. 56042434
Champion™28
02-5
BRUSH MOTOR / BRUSH ASSEMBLY
05-4

5
FORM NO. 56042434
Champion™28
02-5
Item Ref. No. Qty Description
56330012 1 Brush, Motor Assy (#1-18, 38)
1 56001819 4 Scr, Hex Hd 3/8-16 x 4.00
2 56001823 2 Scr, Soc Set Loc 10-24 x .38
3 56002021 1 Scr, Soc Set Loc 5/16-18 x .38
4 56002035 8 Scr, Hex Hd 5/16-18 x .62
5 56002220 2 Wsh, Flt Std 5/16
6 56002701 1 Nut, Hex Nyl Loc 5/16-18
7 56002769 4 Nut, Hex Nyl Loc 3/8-16
8 56009043 4 Scr, Pan Phil Thd Form 10-24 x .75
9 56034675 1 Weld’t, Motor Bracket
10 56034677 1 Caster Bracket Weldment
11 56034679 1 Weld’t, Cam Height Adjustment
12 56034691 1 Weld’t, Adjustment Bracket
13 56055031 4 Steel, Bar
14 56055134 2 Caster, 2.00 dia
15 56055135 2 Spring, Ext
16 56055137 1 Shaft, Height Adjustment
17 56330013 1 Motor, 1/3 HP
* 56755056 1 Capacitor 400-480Mfd. (replacement for 56330013)
18 56330016 1 Sheave, Poly V Belt
19 56057686 1 Label, Height Adj.
20 56055123 1 Belt, Poly V
56330015 1 Brush Assembly (#21-30)
21 56001900 4 Scr, Flt Phil 10-24 x .75
22 56001939 1 Wsh, Flt SAE 5/16
23 56002929 1 Scr, Hex Hd Loc 5/16-18 x .62
24 56003235 1 Key, Sq .12 x .44
25 56027222 2 Bearing, Ball
26 56055030 2 Mount, Bearing
27 56055126 1 Brush, Cylinder
28 56055127 1 Shaft, Brush
29 56330014 1 Shaft, Brush
30 56330914 1 Sheave, Poly V Belt
31 56475480 1 Knob
32 56003123 1 Scr, Soc Set 10-24 x .38
33 56055187 2 Gasket, Foam
34 56052279 2 Foam Gasket Strip
35 56055033 1 Plate, Bottom, SS, 28 in. Upright
36 56002147 9 Scr, Pan Phil (UNF) 10-32 x .20
37 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38
38 56002826 10 Nut, Hex Nyl Loc-Thin 5/16-18
* = Not Shown
BRUSH MOTOR / BRUSH ASSEMBLY
05-4

6
FORM NO. 56042434
Champion™28
02-5
DECAL SYSTEM
05-4

7
FORM NO. 56042434
Champion™28
02-5 DECAL SYSTEM
05-9
Item Ref. No. Qty Description
1 56015188 1 Decal, Knob
2 56016472 1 Decal, Wiring
3 56016619 1 Decal, Wand (After SN1887476)
4 56057686 1 Label, Height Adjust
5 56630714 1 Label, Warning
6 56016329 1 Decal, Champion 28
7 56016475 1 Decal, Wand (Before SN1887477)
* 56014119 6 Decal, Ground Symbol
* = Not Shown

8
FORM NO. 56042434
Champion™28
02-5
HANDLE SYSTEM-1 (Before SN1887477)
05-9

9
FORM NO. 56042434
Champion™28
02-5 HANDLE SYSTEM-1 (Before SN1887477)
05-9
Item Ref. No. Qty Description
1 56001900 6 Scr, Flt Phil 10-24 x .75
2 56001954 11 Wsh, Flt SAE #10
3 56001993 6 Scr, Pan Phil 10-24 x .50
4 56330005 1 Handle Assy (#42-53)
5 56002145 2 Scr, Pan Phil 1/4-20 x .50
6 56002192 4 Scr, Pan Phil 10-24 x .75
7 56002503 1 Scr, Hex Hd 10-24 x .50
8 56002507 2 Scr, Pan Phil 1/4-20 x .75
9 56002674 4 Scr, Pan Phil 10-24 x 1.00
10 56002768 17 Nut, Hex Nyl Loc 10-24
11 56002793 2 Scr, Pan Phil 5/16-18 x .75
12 56002832 2 Nut, Hex Nyl Loc-Thin 10-24
13 56009011 2 Wsh, Int SHPRF #10
14 56009029 4 Scr, Pan Phil Thd Form 10-24 x .50
15 56009095 2 Nut, Conduit Lock 1/2-14
16 56009122 2 Wsh, Flt .344 x .938 x .125
17 56009247 12 Scr, Pan Phil Plastite 10-14 x .38
18 56171112 2 Cord Hook Assy
19 56323135 2 Strain Relief
20 56331304 1 Clamp, Hose
21 56344265 1 Clamp, Cable
22 56352829 2 Clamp, Hose SAE #52
23 56385564 3 Clamp, P
24 56003503 2 Scr, Pan Phil 10-24 x 2.25
25 56648332 1 Tank, Upper Machined
26 56009061 6 Nut, Acorn SS 10-24
27 56639107 1 Weld’t, Switchbox Cover
28 56009275 2 Washer, Neoprene
29 56034690 1 Weld’t, Hose Connector
30 56055054 1 Gasket, Foam
31 56055081 1 Hose, Vac
32 56331349 1 Cable
33 56055182 1 Gasket, Foam
34 56331154 1 Clamp, Plastic
35 56331153 1 Wand
36 56331152 1 Hose Assy, Vac
37 56330921 1 Plate
Item Ref. No. Qty Description
38 56330918 1 Electrical Assy (#54-62)
39 56330018 1 Butterfly Assy (#63-72)
40 56330021 1 Tube Weld’t.
41 56330909 1 Gasket
42 56002192 1 Scr, Pan Phil 10-24 x .75
43 56002857 2 Scr, Pan Phil 6-32 x .88
44 56009009 1 Nut, Hex Machine 10-24
45 56009011 1 Wsh, Int SHPRF #10
46 56497610 1 Grommet
47 56003502 2 Pin
48 56026412 1 Switch, Push
49 56034663 1 Weld’t, Handle
50 56046648 2 Spring
51 56046653 1 Insulation Paper
52 56047418 2 Hand Grip
53 56050274 1 Trigger
54 56002192 2 Scr, Pan Phil 10-24 x .75
55 56009009 4 Nut, Hex Machine 10-24
56 56009011 2 Wsh, Int SHPRF #10
57 56009095 1 Nut, Conduit Lock 1/2-14
58 56323136 1 Strain Relief
59 56387316 1 Circuit Breaker, 10 Amp
60 56026973 1 Switch, Toggle
61 56637610 1 Cord Set
62 56643059 1 Cover, Access
63 56003269 2 Ring, Ret Ext Type E Reinf .38 Dia
64 56009032 2 Scr, Hex Thd Form 6-32 x .38
65 56009045 2 Wsh, Bowed .375 x .578 x .060
66 56009056 2 Wsh, Int SHPRF #6
67 56331312 1 Gasket
68 56331313 1 Housing
69 56331345 1 Plate
70 56331356 1 Lever Weld’t.
71 56442445 1 Swivel Wire
72 56331155 1 Seal
73 56630714 1 Label, Warning
74 56016475 1 Decal, Wand
** 56323296 A/R Vacuum Tool Kit
** = Optional

10
FORM NO. 56042434
Champion™28
02-5
HANDLE SYSTEM-2 (Before SN1887477)
05-9

11
FORM NO. 56042434
Champion™28
02-5 HANDLE SYSTEM-2 (Before SN1887477)
05-9
Item Ref. No. Qty Description
1 56486112 1 Clamp, P
2 56002124 3 Scr, Pan Phil 10-24 x .62
3 56009268 6 Wsh, Flt .187 x 1.00 x .062
4 56055084 1 Guard, Bag
5 56003504 6 Scr, Pan Phil Plastite 10-14 x .88
6 56002674 1 Scr, Pan Phil 10-24 x 1.00
7 56111384 6 Rubber Bushing
8 56002768 4 Nut, Hex Nyl Loc 10-24
9 56009247 12 Scr, Pan Phil Plastite 10-14 x .38
56330006 1 Door Assembly (#10-14)
10 56055050 1 Latch, Twist
11 56639110 1 Weldment, Door
12 56055053 2 Gasket
13 56009247 12 Scr, Pan Phil Plastite 10-14 x .38
14 56330033 1 Gasket
56330007 1 Vacuum Motors Assy (#15-27)
15 56384898 2 Filter
16 56325096 2 Vacuum Motor
17 56209325 2 Gasket
18 56055042 2 Gasket, Foam
19 56055041 2 Gasket, Foam
20 56055023 1 Plate, Mtg Vac Motors
21 56009011 1 Wsh, Int Shprf #10
22 56009029 1 Scr, Pan Phil Thd Form 10-24 x .50
23 56002808 2 Nut, Hex Nyl Loc 8-32
24 56001818 2 Scr, Pan Phil 8-32 x .38
25 56111384 8 Rubber Bushing
26 56009096 8 Wsh, Flt .193 x .875 x .060
27 56003505 8 Scr, Pan Phil Thd Form 10-24 x .88
56330008 1 Muffler Assembly (#28-32)
28 56055118 1 Gasket, Foam
29 56055117 1 Gasket, Foam
30 56009095 2 Nut, Conduit Lock 1/2-14
31 56034668 1 Weldment, Muffler
32 56323135 1 Strain Relief
33 56016472 1 Decal, Wiring
34 56055218 1 Gasket, Foam
* 56330589 1 Bag, Collector
* 56330608 1 Clip, Bag
* = Not Shown

12
FORM NO. 56042434
Champion™28
02-5
HANDLE SYSTEM-1 (After SN1887476)
05-9

13
FORM NO. 56042434
Champion™28
02-5 HANDLE SYSTEM-1 (After SN1887476)
05-9
Item Ref. No. Qty Description
1 56171112 2 Cord Hook Assy
2 56323135 2 Strain Relief
3 56331304 1 Clamp, Hose
4 56352829 2 Clamp, Hose SAE #52
5 56001823 1 Scr, Soc Set Loc 10-24 X .38
6 56001900 6 Scr, Flt Phil 10-24 X .75
7 56001954 10 Wsh, Flt SAE #10
8 56001993 6 Scr, Pan Phil 10-24 X .50
9 56002124 3 Scr, Pan Phil 10-24 X .62
10 56002145 2 Scr, Pan Phil 1/4-20 X .50
11 56002192 6 Scr, Pan Phil 10-24 X .75
12 56002507 2 Scr, Pan Phil 1/4-20 X .75
13 56002674 3 Scr, Pan Phil 10-24 X 1.00
14 56002768 16 Nut, Hex Nyl Loc 10-24
15 56002793 2 Scr, Pan Phil 5/16-18 X .75
16 56002832 2 Nut, Hex Nyl Loc-Thin 10-24
17 56003503 2 Scr, Pan Phil 10-24 X 2.25
18 56003504 6 Scr, Pan Phil Plastite 10-14 X .88
19 56003706 1 O-Ring, Quad
20 56009011 2 Wsh, Int Shprf #10
21 56009061 6 Nut, Acorn SS 10x24
22 56009095 2 Nut, Conduit Lock 1/2-14
23 56009122 2 Wsh, Flt .344 X .938 X .125
24 56009247 12 Scr, Pan Phil Plastite 10-14 X .38
25 56009268 6 Wsh, Flt .187 X 1.00 X .062
26 56009275 2 Washer, Neoprene
27 56034690 1 Hose Connector
28 56055054 1 Gasket, Foam
29 56055081 1 Hose, Vac
30 56055084 1 Guard, Bag
31 56055182 1 Gasket, Foam
32 56055218 1 Gasket, Foam
33 56111384 6 Rubber Bushing
34 56330005 1 Handle Assembly
35 56330006 1 Door Assembly
36 56330007 1 Vacuum Motors Assembly
37 56330008 1 Muffler Assembly
38 56330589 1 Bag, Collector
39 56330608 1 Clip, Bag
40 56330821 1 Lever
41 56330822 1 Gasket, Base
42 56330823 1 Base, Lever Mount
43 56330827 1 Bracket, Spring Mount
44 56330830 1 Vacuum Diverter Assembly
45 56330836 1 Tank, Upper Machined
46 56330918 1 Electrical Assembly
47 56331152 1 Hose Assembly, Vac
48 56331153 1 Wand
49 56331154 1 Clamp, Plastic
50 56385564 3 Clamp, P
51 56448112 1 Spring Ext
52 56639107 1 Weld’t, Switchbox Cover

14
FORM NO. 56042434
Champion™28
02-5
HANDLE SYSTEM-2 (After SN1887476) 06-4

15
FORM NO. 56042434
Champion™28
02-5
Item Ref. No. Qty Description
34 56330005 1 HandleAssy (#53-64)
53 56002192 1 Scr, Pan Phil 10-24 X .75
54 56002857 2 Scr, Pan Phil 6-32 X .88
55 56003502 2 Pin
56 56009009 1 Nut, Hex Machine 10-24
57 56009011 1 Wsh, Int Shprf #10
58 56026412 1 Switch, Push
59 56034663 1 Weldment, Handle
60 56046648 2 Spring
61 56046653 1 Insulation Paper
62 56047418 2 Handle Grip
63 56050274 1 Trigger
64 56760212 1 Grommet
36 56330007 1 Vacuum MotorsAssy (#65-77)
65 56209325 2 Gasket
66 56325096 2 Vacuum Motor
67 56384898 2 Filter
68 56001818 2 Scr, Pan Phil 8-32 X .38
69 56002808 2 Nut, Hex Nyl Loc 8-32
70 56003505 8 Scr, Pan Phil Thd Form 10-24 X .88
71 56009011 1 Wsh, Int Shprf #10
72 56009029 1 Scr, Pan Phil Thd Form 10-24 X .50
73 56009096 8 Wsh, Flt .193 X .875 X .060
74 56055023 1 Plate, Mtg Vac Motors
75 56055041 2 Gasket, Foam
76 56055042 2 Gasket, Foam
77 56111384 8 Rubber Bushing
37 56330008 1 Muffler Assy (#78-82)
78 56323135 1 Strain Relief
79 56009095 2 Nut, Conduit Lock 1/2-14
80 56034668 1 Weldment, Muffler
81 56055117 1 Gasket, Foam
82 56055118 1 Gasket, Foam
HANDLE SYSTEM-2 (After SN1887476)
06-4
Item Ref. No. Qty Description
44 56330830 1 Vacuum DiverterAssy (#83-95, 105)
83 56002192 1 Scr, Pan Phil 10-24 x .75
84 56002438 2 Scr, Hex Thd Form 8-32 x .50
85 56003093 6 Scr, Pan Phil Plastite 8-16 x .50
86 56003269 2 Ring, Ret Ext Type E Reinf. 0.38 Dia
87 56009009 1 Nut, Hex Machine 10-24
88 56009096 2 Wsh, Flt .193 x .875 x .060
89 56330824 1 Shaft Weldment
90 56330828 1 Gasket, Housing
91 56330829 1 Plate, Diverter
92 56330831 1 Seal, Wand Vacuum
93 56330832 1 Seal, Brush Vacuum
94 56330833 1 Housing, Left Half
95 56330834 1 Housing, Right Half
105 56330837 1 Spacer Plate
46 56330918 1 ElectricalAssy (#96-104)
96 56323136 1 Strain Relief
97 56387316 1 Circuit Breaker, 10Amp
98 56002192 2 Scr, Pan Phil 10-24 x .75
99 56009009 4 Nut, Hex Machine 10-24
100 56009011 2 Wsh, Int Shprf #10
101 56009095 1 Nut, Conduit Lock 1/2-14
102 56026973 1 Switch, Toggle
103 56637610 1 Cord Set
104 56643059 1 Cover,Access

16
FORM NO. 56042434
Champion™28
02-5
WIRING DIAGRAM
1
24
3
5
64
3
7
5
8
9
10
11
12
13
18
15
14
16
17

17
FORM NO. 56042434
Champion™28
02-5
Item Ref. No. Qty Description
1 56026973 1 Switch, Toggle
2 56002192 1 Scr, Pan Phil 10-24 x .75
3 56009011 6 Wsh, Int Shprf #10
4 56009009 6 Nut, Hex 10-24
5 56900727 2 Asm, Wire
6 56002124 1 Scr, Pan Phil 10-24 x .62
7 56151353 1 Nut, Wire
8 56009030 2 Scr, Pan Phil Thd Form 10-24 x .38
9 56900646 1 Asm, Wire
10 56900646 1 Asm, Wire
11 56481562 1 Splice, Conductor
12 56025903 1 Cable, Elect
13 56025897 1 Asm, Wire
14 56321737 3 Nut, Wire
15 56900643 1 Asm, Wire
16 56026412 1 Switch, Push
17 56900646 1 Asm, Wire
18 56387316 1 Circuit Breaker
WIRING DIAGRAM
J1
PLUG AC MALE
S2
BRUSH SWITCH
S1
MAIN SWITCH
F1
10 A CIRCUIT BKR.
M1
MOTOR, VAC
M
1~
M2
MOTOR, VAC
M
1~
M3
MOTOR, BRUSH
M
1~
BLK
GRN
WHT
GRN GRN
BLK
GRNGRN
RED
WHT
WHT
GRN
BLK RED
BLK
120 VAC
NO
C
NC
12
1 2
1 2
1 2
Item Ref. No. Qty Description
F1 56387316 1 Circuit Breaker, 10 Amp
J1 56637610 1 Cord Set, 120V
M1 56325096 1 Vacuum Motor
* 56203518 2 Carbon Brush Set for 56325096
M2 56325096 1 Vacuum Motor
* 56203518 2 Carbon Brush Set for 56325096
M3 56330013 1 Brush Motor, 1/3hp
* 56755056 1 Replacement Capacitor for 56330013
S1 56026973 1 Main Switch
S2 56026412 1 Brush Switch

Sim
p
le. Clean.