Kesla 2014 User manual

(a translation from the original version)
KESLA 2014 GB 2018 10
TIMBER HANDLING CRANE
2014
2014T
USER MANUAL
MAINTENANCE
SPARE PARTS


EC DECLARATION OF CONFORMITY FOR MACHINERY
Manufacturer: Kesla Oyj
Kuurnankatu 24, FI-80100 JOENSUU, FINLAND
Name and address of the person authorized to compile the technical file:
Riku Väyrynen
Kuurnankatu 24, FI-80100 JOENSUU, FINLAND
Herewith we declare that
Timber handling crane KESLA 2014, 2014T
Serial number:_____________________
is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC)
is in conformity with the provisions of the following other EC-Directives
2014/30/EC
And furthermore, we declare that
the following (parts/clauses of) European harmonised standards have been used
SFS-EN ISO 12100
SFS-EN-12999
Place, time: Joensuu 10/1/2018 Signature: ____________________
Managing Director Simo Saastamoinen
(a translation from the original version)
Kesla Oyj Registered office: Joensuu Business ID 0168715-8
Kesälahti factory Metsolantie 2 59800 KESÄLAHTI tel. +358 207 862 841 fax. +358 13 6100 322
Joensuu factory Kuurnankatu 24 80100 JOENSUU tel. +358 207 862 841 fax. +358 13 6100 523


CONTENTS
EC DECLARATION OF CONFORMITY
1INTRODUCTION ..................................................................................................1
1.1GENERAL INFORMATION............................................................................................... 2
1.1.1Storing the manual..................................................................................................... 2
1.1.2Manual contents ........................................................................................................ 2
1.2MACHINE PLATE ............................................................................................................. 3
1.3PURPOSE OF THE CRANE............................................................................................. 4
1.4RECOMMENDED OPERATING CONDITIONS................................................................ 4
1.5PROHIBITED USAGE AND CONDITIONS OF USE........................................................ 4
1.6GENERAL WARRANTY TERMS FOR KESLA PRODUCTS............................................ 5
1.7THE INFORMATION AND WARNING SYMBOLS IN THE MANUAL............................... 7
1.7.1Warning symbols....................................................................................................... 7
1.8CONTACT INFORMATION............................................................................................... 7
2SAFETY INSTRUCTIONS....................................................................................8
2.1GENERAL SAFETY INFORMATION................................................................................ 8
2.2THE BIGGEST SECURITY RISKS WHEN OPERATING AND MAINTAINING THE
CRANE............................................................................................................................. 9
2.3SAFETY INSTRUCTIONS .............................................................................................. 10
2.3.1Danger zones during use......................................................................................... 11
2.3.2Safety devices ......................................................................................................... 12
2.3.3Emergency stops..................................................................................................... 13
2.3.4Priorities and dimension drawings........................................................................... 13
2.3.5Caution and warning signs on the crane ................................................................. 14
2.4HYDRAULIC SYSTEM.................................................................................................... 19
2.5SAFETY INSTRUCTIONS FOR HANDLING CHEMICALS ............................................ 20
2.6WELDING THE CRANE.................................................................................................. 21
2.7INSTALLING ACCESSORIES AND MODIFYING THE DEVICE STRUCTURE............. 21
2.8SAFETY PRECAUTIONS ON THE ROAD ..................................................................... 22
2.9USER’S MANUAL KESLA CE -EQUIPMENT................................................................. 23
3ABOUT THE CRANE .........................................................................................26
3.1CRANE'S MAIN COMPONENTS.................................................................................... 26
3.2CRANE OPERATION...................................................................................................... 27
3.3CRANE EQUIPMENT OPTIONS.................................................................................... 27
3.3.1Basic crane models ................................................................................................. 27
3.3.2Crane accessories................................................................................................... 28
4COMMISSIONING..............................................................................................29
4.1SAFETY INSTRUCTIONS FOR THE CRANE’S COMMISSIONING.............................. 29
4.2PREPARATIONS FOR CRANE COMMISSIONING....................................................... 29
4.3CRANE MOUNTING....................................................................................................... 30
4.3.1Installation to a movable stand behind a truck......................................................... 31
4.3.2Installing the crane behind the cabin....................................................................... 32
4.3.3Installation of the rotator and its hoses in Keslink:................................................... 33
4.3.4Hose connections.................................................................................................... 34
4.4INSTALLER..................................................................................................................... 35
4.4.1Safety instructions ................................................................................................... 35
4.5INSPECTIONS................................................................................................................ 35
4.5.1Commissioning inspection....................................................................................... 35
4.5.2Warranty service...................................................................................................... 35
4.5.3Periodic inspections................................................................................................. 36
4.5.4Thorough periodic inspection................................................................................... 36
4.5.5The crane's daily inspection..................................................................................... 36
4.6INSTRUCTIONS ON HOW TO CALCULATE THE CRANE'S STANDING STABILITY.. 37
4.7INSTRUCTIONS ON HOW TO DETERMINE EXPERIMENTALLY THE CRANE'S
STANDING STABILITY .................................................................................................. 38
4.7.1Safety instructions ................................................................................................... 38
4.7.2Test conditions......................................................................................................... 38
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