Keyautomation Revo+ Technical specifications

Instructions and warnings for installation and use
Gear motor for hinged gates
RÉVO+

2
125 260
310
MIN 50
575
MAX 740450
KG
EN - Maximum weight of the gate door
EN
1 - Curved arm
2 - Straight arm
3 - Door fixing bracket
4 - Limit switch
5 - Limit switch cover
6 - Wall fixing bracket
7 - Gearmotor
1a 1b
m
EN - Maximum length of the gate door
MAXIMUM DOOR LENGTH (m)
MAX DOOR WEIGHT (kg)
IMAGES
Fig. 1
EN - Space dimensions
Fig. 2
EN - Use limitations
Fig. 3
EN - Components
1
2
3
4
4
5
6
7

3
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 A
C
90/95°
95/100° 100/105°
105/110°
110/115°
115/120°
120°
1 1
22
3 3
4
5
Fig. 4
EN - Quotes representation
Fig. 5
EN - Opening angle graph
Fig. 6 IT - Installazione tipica
EN - Typical Installation
C
A E
C
A

4
7a
8a 8b
9a 9b
Fig. 7
EN - Positioning the motor
Fig. 8
EN - Fixing the motor
Fig. 9
EN - Fixing the leaf bracket
8 mm
A
7b 7c 7d

5
10a
11a
12a
10b
11b
12b 12c
Fig. 10
EN - Gearmotor release
Fig. 11
EN - Fixing the leaf bracket
Fig. 12
EN - Mechanical stop adjustment
MAX
LOCKUNLOCK

6
Fig. 15
EN - Positioning the cover
Fig. 13
EN - Limit switch cap assembly
Fig. 14
EN - Electrical connections
12
1 cm
14a 14b

7
Fig. 16
EN - Connections and cables
Fig. 17
EN - Connections and cables
17a 17b
Fig. 18
EN - Removing the light
cover
18a 18b

8
Fig. 19
EN - Replacement of the leds
Fig. 20
EN - Second motor connections
COM
LED
M-
M+
1
2
3
19a 19b

15
EN
1
2
3
4
5
6
Safety warnings
2.1
2.2
4.1
4.2
4.3
4.4
4.5
5.1
5.2
Product overview
Product description
Models and characteristics
Preliminary checks
Installing the product
Installation
Adjusting the mechanical limit switch in
opening
Electrical connections
Mechanical and electronic connections of the
second motor
Replacing led
Testing and commissioning
Testing
Commissioning
EC Declaration of Conformity
p. 16
p. 18
p. 18
p. 18
p. 18
p. 19
p. 19
p. 19
p. 19
p. 19
p. 20
p. 20
p. 20
p. 20
p. 51
Images p. 2
TABLE OF CONTENTS

16
EN
1 - SAFETY WARNINGS
ATTENTION !
ORIGINAL INSTRUCTIONS - important safety in-
structions. Follow the instructions since incorrect
installation can lead to severe inquiry! Save these
instructions.
Read the instructions carefully before proceeding with
installation.
The design and manufacture of the devices making
up the product and the information in this manual
are compliant with current safety standards. Ho-
wever, incorrect installation or programming may
cause serious injury to those working on or using
the system. Compliance with the instructions pro-
vided here when installing the product is therefore
extremely important.
If in any doubt regarding installation, do not proceed and con-
tact the Key Automation Technical Service for clarications.
Under European legislation, an automatic door or
gate system must comply with the standards envi-
saged in the Directive 2006/42/EC (Machinery Di-
rective) and in particular standards; EN 12453; EN
12635 and EN 13241-1, which enable declaration
of presumed conformity of the automation system.
Therefore, nal connection of the automation system
to the electrical mains, system testing, commissioning
and routine maintenance must be performed by skil-
led, qualied personnel, in observance of the instruc-
tions in the “Testing and commissioning the automa-
tion system” section.
The aforesaid personnel are also responsible for the
tests required to verify the solutions adopted accor-
ding to the risks present, and for ensuring observan-
ce of all legal provisions, standards and regulations,
with particular reference to all requirements of the EN
12453 standard which establishes the test methods for
testing door and gate automation systems.
ATTENTION !
Before starting installation, perform the following
checks and assessments:
ensure that every device used to set up the automation
system is suited to the intended system overall. For
this purpose, pay special attention to the data provi-
ded in the “Technical specications” section. Do not
proceed with installation if any one of these devices is
not suitable for its intended purpose;
check that the devices purchased are su󰀩cient to gua-
rantee system safety and functionality;
perform a risk assessment, including a list of the es-
sential safety requirements as envisaged in Annex I
of the Machinery Directive, specifying the solutions
adopted. The risk assessment is one of the documents
included in the automation system’s technical le. This
must be compiled by a professional installer.
Considering the risk situations that may arise du-
ring installation phases and use of the product, the
automation system must be installed in complian-
ce with the following safety precautions:
never make modications to any part of the automa-
tion system other than those specied in this manual.
Operations of this type can only lead to malfunctions.
The manufacturer declines all liability for damage cau-
sed by unauthorised modications to products;
if the power cable is damaged, it must be replaced by
the manufacturer or its after-sales service, or in all ca-
ses by a person with similar qualications, to prevent
all risks;
do not allow parts of the automation system to be im-
mersed in water or other liquids. During installation
ensure that no liquids are able to enter the various de-
vices; should this occur, disconnect the power supply
immediately and contact a Key Automation Service
Centre. Use of the automation system in these condi-
tions may cause hazards;
never place automation system components near to
sources of heat or expose them to naked lights. This
may damage system components and cause malfun-
ctions, re or hazards;
ATTENTION !
The drive shall be disconnected from its power
source during cleaning, maintenance and when
replacing parts. If the disconnect device is not in
a visible location, a󰀩x a notice stating: “MAINTE-
NANCE IN PROGRESS”:
connect all devices to an electric power line equipped
with an earthing system;
the product cannot be considered to provide e󰀨ective
protection against intrusion. If e󰀨ective protection is re-
quired, the automation system must be combined with
other devices;
the product may not be used until the automation sy-
stem “commissioning” procedure has been performed
as specied in the “Automation system testing and
commissioning” section;
the system power supply line must include a circuit
breaker device with a contact gap allowing complete

17
EN
dition to the manual release, work correctly;
place the automation identication plate at a clearly
visible point;
keep the manuals and technical les of all the devices
used to create the automation;
at the end of the automation installation it is advisable
to hand over the manuals relating to the warnings in-
tended for the end user;
ATTENTION !
Frequently examine the installation for imbalance
where applicable and signs of wear or damage to
cables, springs and mounting. Do not use if repair
or adjustment is necessary.
ATTENTION !
The automation system component packaging
material must be disposed of in full observance of
current local waste disposal legislation.
Key Automation reserves the right to amend
these instructions if necessary; they and/
or any more recent versions are available at
www.keyautomation.it.
disconnection in the conditions specied by class III
overvoltage;
use unions with IP55 or higher protection when con-
necting hoses, pipes or cable glands;
the electrical system upstream of the automation sy-
stem must comply with the relevant regulations and be
constructed to good workmanship standards;
this appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved;
before starting the automation system, ensure that
there is no-one in the immediate vicinity;
before proceeding with any cleaning or maintenance
work on the automation system, disconnect it from the
electrical mains;
special care must be taken to avoid crushing between
the part operated by the automation system and any
xed parts around it;
children must be supervised to ensure that they do not
play with the equipment;
that the drive cannot be used with a driven part incor-
porating a wicket door unless the drive can only be
operated with the wicket door in the safe position;
install any xed control at a height of at least 1,5m and
within sight of the door but away from moving parts;
after installation, ensure that parts of the door do not
extend over public footpaths or roads;
when the appliance is provided with a separate stop
button, that stop button shall be unambiguously iden-
tiable;
install the automation exclusively on gates operating
on at surfaces, that is, they are not installed on an up
or down tilt;
install exclusively on gates that are sturdy enough and
suitable to withstand the loads generated by the auto-
mation itself;
do not subject the automation to direct jets of water,
such as sprinklers or pressure washers;
if the automation system exceeds 20 kg in weight,
it must be handled using safety lifting devices (IEC
60335-2-103: 2015);
provide appropriate safety protections in order to avoid
crushing and becoming trapped between the moving
guided part and any surrounding xed elements;
make sure that any protection or safety devices, in ad-

18
EN
2 - PRODUCT OVERVIEW
The RÉVO+ gear motors are destined to be installed in systems
for the automation of gates with hinged doors.
The RÉVO+ gear motors have been designed and constructed to
be tted onto hinged doors within the weight limits indicated in the
technical specications table.
The use of gear motors for applications which di󰀨er from those
indicated above is prohibited.
Before installing this product, verify and check the following steps:
- Check that the gate or door are suitable for automation
- The weight and size of the gate or door must be within the
maximum permissible operating limits specied in Fig. 2
- Check the presence and strength of the security mechanical
stops of the gate or door
- Check that the mounting area of the product is not subject to
ooding
- Conditions of high acidity or salinity or proximity to heat sources
could cause malfunction of the product
- Extreme weather conditions (for example the presence of snow,
ice, high temperature range, high temperatures) may increase the
friction and therefore the force required for the handling and initial
starting point may be higher than under normal conditions.
- Check that the manual operation of gate or door is smooth and
friction-free and there is no risk of derailment of the same
- Check that the gate or door are in equilibrium and stationary if
left in any position
- Check that the power line to supply the product is equipped with
proper grounding safety and protected by a magnetothermal and
di󰀨erential security device
- Provide the power system with a disconnecting device with a
gap of contacts enabling full disconnection under the conditions
dictated by the overvoltage category III.
- Ensure that all materials used for the installation comply with
current regulations
3 - PRELIMINARY CHECKS
2.1 - Description of the product
2.2 - Model and technical characteristics
CODE DESCRIPTION
REP2024 24 Vdc gear motor for single hinged door with max length 2,3 m or weight 250 Kg, 230 Vac (1 x 900PO24
included)
REP2024M 24 Vdc gear motor Master for double hinged doors with max length 2,3 m or weight 250 Kg, 230 Vac (2 x
900PO24 included)
REP2024S 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, 230 Vac, without control unit
REP2224 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, 230 Vac
REP2224S 24 Vdc gear motor for hinged doors with max length 2,3 m or weight 250 Kg, 230 Vac, without control unit
TECHNICAL DATA
MODELS REP2024 REP2024M REP2024S REP2224 REP2224S
TECHNICAL SPECIFICATIONS
Torque Nm 120 120 120 120 120
Working cycle cycles/hour 60 60 60 60 60
Opening time at 90° sec 14-20 14-20 14-20 14-20 14-20
Control board 14A 14A - CT20224 -
Power supply Vac 230 230 - 230 -
Power supply Vdc - - 24 - 24
Absorption A 0,6 0,6 2 0,6 2
Engine power W 115 115 50 115 50
Integrated lights si si si - -
Degree of protection IP 44 44 44 44 44
Dimensions (L - P - H) mm 125 - 260 - 310
Weight Kg 10,5 10,5 8 10,5 8
Operating temperature °C -20°+55° -20°+55° -20°+55° -20°+55° -20°+55°
Leaves maximum weight Kg 250 250 250 250 250

19
EN
4 - PRODUCT INSTALLATION
With the gearmotor released, open the leaf of the gate to the
desired opening point. Take the limit switch block, place it on the
arm in the crown gear making sure that the limit switch teeth are
perfectly engaged with the crown gear and that the locking is
stable, then x it with the M6x25TCE screw in one of the locking
holes (Fig. 12a). It is possible to adjust with precision the opening
position of the leaf by loosening the limit switch screw and moving
the block to the positions permitted by the teeth of the crown
gear (Fig. 12b). If an intermediate position between two teeth is
required, simply rotate the limit switch block by 180° with respect
to the xing screw. Once the adjustment is complete, tighten the
screw (Fig. 12c). Close the leaf of the gate to the desired closing
point and use the same procedure to adjust the closing limit switch
using the second block. Once the adjustment of both limit switches
has been completed, reposition the cover on the arm, applying
light pressure until it clicks and the protective cover remains xed
to the arm in a stable position (Fig. 13).
Before starting the installation, make sure that the product is in-
tact and that the packaging contains all the components shown
in Fig.3.
Make sure that the mounting area is compatible with the overall
dimensions (Fig.1).
Check the allowed opening angle according to the xing points of
the brackets in Fig.4 and in the diagram in Fig.5.
Fig.6 is an example of a typical system:
- Photocells (1)
- Operators (2)
- Posts for photocells (3)
- Key or digital switch (4)
- Flashing light with integrated aerial (5)
Mounting
Measure the value C (Fig. 4) = distance between the rotation ful-
crum of the leaf and the pillar surface where the rear bracket will
be xed.
Move manually the leaf up to the opening required (maximum 120°):
establish the value of the maximum opening angle of each leaf.
Mark on the diagram in Fig.5 the value C and trace an horizontal
line up to intersect the area that includes the angle value measu-
red before.
Trace some vertical lines on the intersection points between the
horizontal line and the area in order to nd the useful values for the
dimension A (g. 4). Chose the value A in this range. Mark on the pil-
lar the value A and trace a vertical line in correspondence (Fig.7a).
Mounting the motor bracket to the pillar
Draw a horizontal line on the column at the same height as the
gate door xing bracket will be (Fig. 7b). Position the wall xing
bracket so that the inside of the lower edge is 8mm lower than
the horizontal line in Fig. 7b and secure it using suitable screws
Unscrew the cover screws (Fig.14a). Raise the back by about 1 cm
then slide it out forwards (Fig.14b).
The lights on the cover are connected by two wires, discon-
nect the terminal or lay carefully the cover upside-down on
the external part (Fig.15).
In case of installation of the second motor, follow the above mentioned instructions for the mechanical mounting, for the electrical con-
nections refer to the Fig. 20.
Insert the power cable (Fig. 16). Loosen the screws of the control
unit support (Fig. 17a). Connect the wires of the power supply
cable to the terminal block according to the wiring diagram (Fig.
17b). Proceed with the other connections following the instructions
of the control unit on the motor and at the end fasten the control
unit to the support again. Replace the upper cover and tighten the
2 screws that secure the cover.
4.1 - Installation
4.2 - Adjusting the mechanical limit switch
4.3 - Electrical connections
4.4 - Mechanical and electronic connections of the second motor
An o󰀨-axis mounting can cause malfunctioning and damage
the automation system.
Motor arm xing (straight arm)
Release the limit switch cover from the straight arm by pulling it (Fig.
8b). Connect the arm to the gearmotor, aligning the corresponding
cross proles. Join the two elements with the M8x25TCE screw and
washer supplied, tightening rmly (Fig. 9a). Secure the curved arm
to the straight arm using the pin and the stop ring (Fig. 9b). Secure
the door xing bracket to the curved arm using the pin but without
the stop ring (Fig. 9b)
Gate bracket xing
Bring the gate door to the maximum closing position. Release the
gearmotor (Fig. 10a and Fig. 10b)
Fully extend the arms, bring the curved arm closer to the door
and place the door xing bracket on the latter. Holding the bracket
in contact with the door with one hand, try to open and close
completely (Fig. 11a).
Secure the gate bracket to the door with suitable screws (not
supplied) (Fig. 11b) and x the pin with the stop ring.
An o󰀨-axis mounting can cause malfunctioning and damage
the automation system.
ATTENTION !
ATTENTION !
ATTENTION !
and washers (not supplied). Fasten the gearmotor to the column
bracket with the supplied screws, washers and nuts (Fig. 8a).

20
EN
5 - TESTING AND COMMISSION THE AUTOMATION
The system must be tested by a qualied technician, who must
perform the tests required by the relevant standards in relation to
the risks present and must check that the installation complies with
All the system components must be tested following the procedures
described in their respective operator manuals;
ensure that the recommendations in Chapter 1 – Safety Warnings
- have been complied with;
check that the door can move freely once the automation is
released and that it is in balance and therefore remains stationary
if left in any position;
Once all (and not just some) of the system devices have passed
the testing procedure, the system can be commissioned;
the system’s technical dossier must be produced and kept for
10 years.It must contain the electrical wiring diagram, a drawing
or photograph of the system, the analysis of the risks and the
solutions adopted to deal with them, the manufacturer’s declaration
of conformity for all connected devices, the operator’s manual for
every device and the system maintenance plan;
x a plate on the door indicating the automation data, the name of
the person responsible for commissioning, the serial number, the
year of construction and the CE mark;
also t a plate specifying the procedure for releasing the system
by hand;
the relevant regulatory requirements, especially with the EN12453
standard which species the test methods for gate and door
automation systems.
check that all the connected devices (photocells, sensitive edges,
emergency buttons, etc.) are operating correctly by performing
door opening, closing and stop tests using the connected control
devices (transmitters, buttons or switches);
perform the impact measurements as required by the EN12453
standard, adjusting the control unit’s speed, motor force and
deceleration functions if the measurements do not give the
required results, until the correct setting is obtained.
draw up the declaration of conformity, the instructions and
precautions for use for the end user and the system maintenance
plan and consign them to the end user;
ensure that the user has fully understood how to operate the
system in automatic, manual and emergency modes;
the end user must also be informed in writing about any risks and
hazards still present;
5.1 - Testing
5.2 - Commissioning
ATTENTION !
After detection of an obstacle, the door stops on opening and
automatic closing is excluded; to resume movement, press
the control button or use the transmitter.
Switch-o󰀨 the power supply. Open the cover as shown on
paragraph 4.3.
By using a screwdriver, release the bottom screw of the cover
(Fig. 18a). Remove the mask and pull out the led band (Fig.18b).
Disconnect the plug connector (Fig.19a).
Connect the new led stripe and insert them into the mask.
Insert the mask by placing rst the seal side and then fastening it
with the screw (Fig.19b).
4.5 - Replacing led

51
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
Key Automation S.r.l.
Via Meucci 23 Capitale sociale 154
.000,00 i.v.
30027 San Dona’ di Piave (VE) Reg. Imprese di Venezia 03627650264
P.IVA 03627650264 C.F. 03627650264 REA VE 326953
[email protected] www.keyautomation.it
The undersigned Nicola Michelin, General Manager of the company
Key Automation srl, Via Meucci 23 - 30027 San Dona’ di Piave (VE) –ITALIA
declares that the product type:
REVO+
24Vdc articulated arm gearmotor drive for swing gates up to 2.3m
Model:
REP2024, REP2024M, REP2024S, REP2224, REP2224M, REP2224S
KREP2024EK, KREP2024KK, KREP2224ES, KREP2224KS
Is in conformity with the following community (EC) regulations:
Direttiva macchine / Machinery Directive 2006/42/EC
Direttiva compatibilità elettromagnetica / EMC Directive 2014/30/EU
Direttiva bassa tensione / LVD Directive 2014/35/EU
Direttiva radiofrequenza / RED Directive 2014/53/EU
Direttiva RoHS / RoHS Directive 2011/65/EU
In accordancewith the following harmonized standards regulations:
IEC 61000-3-2:2018, IEC 61000-3-3:2013 + AMD1:2017
EN 61000-6-2:2016
EN 61000-6-3:2007+A1:2011
ETSI EN 301489-1 V2.1.1, ETSI EN 301 489-3 V2.1.1
ETSI EN 301489-17:2017 V3.2.0
EN 60335-1:2012
EN 60335-2-103:2015
Declares that the technical documentation is compiled in accordance with the directive 2006/42/EC Annex VII part B and will
be transmitted inresponse to a reasoned request by the national authorities.
He also declares that is not allowed to use the above-mentioned product until the machine, in which this product is
incorporated, has been identified and declared in conformity with the regulation 2006/42/EC.
San Donà di Piave (VE) 26/11/20
Amministratore Delegato
General Manager
Nicola Michelin
6 - DECLARATION OF CONFORMITY

Key Automation S.r.l.
Via Meucci 23 - 30027 San Donà di Piave (VE)
T. [phone] - F. [phone]
[email protected] - www.keyautomation.it 580REP REV.01
Instruction version