Keyprocessor Orion User manual

1
Orion
Installation manual
oProduct
oInstallation
oConnection
oTechnical data

2
Publication
September 2016,
Keyprocessor BV
Paasheuvelweg 20
1105BJ Amsterdam, The Netherlands
www.keyprocessor.com
Tel.: [phone]
This manual represents the knowledge at the above mentioned time. Keyprocessor works non-
stop to improve her products. For the most recent technical information please contact your
consultant or dealer.
Content overview
Publication.................................................................................................................... 2
Content overview .......................................................................................................... 2
1Product description.......................................................................................... 3
2Uses .............................................................................................................. 4
2.1 Functions and support.................................................................................. 4
3Mounting........................................................................................................ 6
4Connections.................................................................................................... 7
4.1 Orion ......................................................................................................... 7
4.1.1 Labels ........................................................................................................ 8
4.1.2 Power supply- and tamper........................................................................... 9
4.1.3 Smart LED status ........................................................................................ 9
5Orion as replacement unit for reader Orbit ........................................................10
5.1 Connecting to an iPU-8 Network controller.....................................................10
5.2 Connecting to an Polyx Network controller .....................................................11
5.3 Controller <> Orion PRT1 - RS422 ...............................................................11
5.3.1 Cabling requirement ...................................................................................12
5.3.2 Card reader and IO connections ...................................................................12
5.4 Diagnosing ................................................................................................13
6Multiple Orion’s on one data line (bus) ..............................................................14
6.1 Connecting to an Polyx Network controller .....................................................14
6.1.1 Direct connection .......................................................................................15
6.1.2 Using an adapterboard ................................................................................16
6.1.3 Cabling requirement ...................................................................................17
6.1.4 Card reader and IO connections ...................................................................17
6.1.5 kpSensor connection...................................................................................18
6.1.6 Diagnosing ................................................................................................19
7Diagnostic menu ............................................................................................20
7.1 Connecting to the Network controller console port ..........................................20
7.2 Start diagnostics using an iPU-8 ...................................................................21
7.3 Start diagnostics using an Polyx ...................................................................23
7.3.1 Orion as replacement unit for reader Orbit.....................................................23
7.3.2 Multiple Orion’s on one date line (bus) ..........................................................25
8Technical specifications ...................................................................................27
9Annex ...........................................................................................................29
9.1 Sirius card reader with I-O ..........................................................................29

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1Product description
The Orion is a versatile Smart door controller that supports multiple communication protocols
and can be used for many purposes.
The compact controller can be mounted on a 35mm DIN rail and can be installed in existing
Keyprocessor cabinets.

4
2Uses
Depending on the situation, the Orion can be used in many different ways. The Orion can be
applied if:
-the existing reader Orbit must be replaced/exchanged or
-multiple Orion’s are needed, communicating over one data line or
-more functionality is needed.
2.1 Functions and support
Depending on the use of the Orion, more or less functionality is available. The table below
shows the features:
Overview > Orion as Orbit replacement unit:
Amount
Connection
Orions (per port)
1
Controller type: iPU-8 (Max. 8
Orions) or Polyx (Max. 2 Orions)
Digital inputs
8
A1, A2, A3, A4, A5 A6, T1, T2
Digital outputs
4
H1, H2, O2, O5
Card reader Wiegand/ABA
2
LD, D0, D1, C en V+
LED status
Yes
Communication
PRT1 - RS422
Internal temperature measurement
Yes
Power supply measurement
Yes
Reader power measurement
Yes
Current: card readers
Yes
Overcharge / Short circuit H1 H2
Yes
Softstarting outputs
Yes
Overview > Orion in a communication bus:
Amount
Connection
Orions (per bus)
8
Controller type: Polyx (Max. 16
Orions per Polyx)
Digital inputs
2
T1, T2
Digital outputs
8
O1, O2, O3, O4, O5, O6, H1 en
H2
Monitort inputs (ADC)
6
A1, A2, A3, A4, A5, A6
Orion tamper input
1
T
Card reader Wiegand/ABA
2*
LD, D0, D1, C en V+
kpSensor
2**
C, S
Location buzzer
Ja
LED status
Ja
Audio
Future use
microSD card
Future use
Communication type
PRT 2 - RS485
Internal temperature measurement
Yes
Power supply measurement
Yes
Reader power measurement
Yes
Current: card readers
Yes
Overcharge / Short circuit H1 H2
Yes
Softstarting outputs
Yes

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*D0 and D1 are combined inputs. When no card reader is connected, D0 and D1 can be used
as Digital input.
** Only the combined Temperature and Humidity sensor (T/H sensor) is supported.

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3Mounting
For installation, use a mounting rail profile: 35 mm, according to EN 50022
Figure1: 35mm mounting rail profile Figure2: dimensions in mm
Install the mounting rail profile on the wall or in a secure cabinet
Push the Orion against the rail and click it in
Mounting the Orion on the profile
Note! When the Orion is installed in an existing Keyprocessor cabinet (PN: 501-1865),
the mounting rail must be positioned in the middle of the cabinet.
Note! When installing the Orion, write down the serial number and location of the
device.

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A
B/C
D
L
J/K
I
E F G H
H
4Connections
In this chapter, the connections of the Orion are described. The possibilities depents on the use
of the Orion (e.g. Orion as replacement unit for the reader Orbit or multiple Orion’s on one
data line).
4.1 Orion
* Function not supported, future use.
Port
Description
A
PRT1 - RS422 (Orbit mode)
B/C
Reader & IO-1
D
Power connector
E
Smart LED status
F
microSD slot*
G
End of line jumper
H
Stack connector for stacking the power supply
I
RS485 and kpSensor bus
J/K
Reader & IO-2
L
PRT2 - RS485 (Orion mode)

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L
4.1.1 Labels
In this chapter, the labels of the Orion will be described, whereby ADC stands for Analog /
Digital Converter:
Reader & IO-1
B
Description
C
Description
C
GND (digital ground)
A1
ADC input 1
T1
Digital input (card reader tamper)
A2
ADC input 2
LD
LED control card reader
A3
ADC input 3
D0
DO/Data or Digital input
C
GND (digital ground)
D1
D1/Clock or Digital input
H1
High Power output 1
O1
Digital output 1
C
GND (digital ground)
C
GND (digital ground)
O2
Digital output 2
+V
Power connection card reader
O3
Digital output 3
D
Description
⏚
Earth ground
-
GND (digital ground)
+
Power connection Orion (12-24V DC)
T
Tamper input Orion
I
Description
A
A-RS485
B
B-RS485
C
GND (digital ground), only for use of communication or the sensor!
S
kpSensor
K
L
J
I
D
B
A
C

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Reader & IO-2
J
Description
K
Description
C
GND (digital ground)
A4
ADC input 4
T2
Digital input (card reader tamper)
A5
ADC input 5
LD
LED control card reader
A6
ADC input 6
D0
DO/Data or Digital input
C
GND (digital ground)
D1
D1/Clock or Digital input
H2
High Power output 2
O4
Digital output 4
C
GND (digital ground)
C
GND (digital ground)
O5
Digital output 5
+V
Power connection card reader
O6
Digital output 6
Note! The Orion may not be connected to the network. If it does, it can cause serious damage
to the unit with loss of function.
4.1.2 Power supply- and tamper
The power supply connection of the Orion is provided with an orange connector. The power
connection is for each Orion the same. However, the tamper can only be used if the Orion is
used in a bus system.
Each Orion should be equipped with its own power source, with the exception of using the
stack connector. Depending on the power supply, 4 Orions can be stacked. When using more
than 300mA door locks, the C (ground) of the High Power output Orion must be wired
separately to the power supply (-).
The Orion accepts a supply voltage of 12.0 - 24.0
VDC. A higher input voltage results in a lower power
consumption and provide cost-effective wiring with a
smaller diameter of the conductor. When using an
external power supply, it must comply with the SELV
guidelines.
4.1.3 Smart LED status
The meaning of this RGB LED is to be able to read out the current status of the Orion.
Overview LED status:
Connector D
Label
Omschrijving
⏚
Earth ground
C
GND (digital ground)
+
12V –24VDC
T
Tamper input Orion
Port D
LED color
Description
Violet
Programming mode. During programming the LED will blink fast
Red
When the LED is blinking (fade in/fade out): the Orion does not
communicate
Red
When the LED is continuously active, the Orion does not
communicate and an overload or short circuit is detected
Orange
When the LED is continuously active: the Orion is communicating but
an overload or short circuit is detected
Green
Orion is working- and communication properly
Green/Violet
When the location buzzer is activated, the green status LED will blink
green and violet.

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PRT1
RS422
PRT1
RS422
max. 8
5Orion as replacement unit for reader Orbit
When programming the Orion (within iProtect™) as a node type "Orbit (RS422)", the Orion
will be used as a substitute for the reader Orbit (1 and 2). There is no need to update the
iProtect™ software.
The UTP cabling, the connection between Network controller and Orion, needs to be
connected to PRT1 of the Orion.
The Orion supports Clock/Data- and Wiegand card readers, which is similar as the Orbit.
5.1 Connecting to an iPU-8 Network controller
The functionality of the Orion is compatible with the Orbit 2. All I/O of the Orbit 2 is available
on de Orion. However, the specifications of the I/O are different and needs to be taken into
account.
Below is a installation example displayed. A combination of existing Orbits and new Orion’s is
also possible:

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PRT1
RS422
max. 2
Afbeelding
T-568B
5.2 Connecting to an Polyx Network controller
The functionality of the Orion is compatible with the Orbit 2. All I/O of the Orbit 2 is available
on de Orion. However, the specifications of the I/O are different and needs to be taken into
account.
Below is a installation example displayed. A combination of existing Orbits and new Orion’s is
also possible:
5.3 Controller <> Orion PRT1 - RS422
Connection: Controller <> Orion
iPU-8 PRT 1 –8
or
Polyx PRT 2 –3
TIA/EIA-568-B
kabelkleur
Orion (A)
PRT1
RS422
1
White/Orange
RX1B
2
Orange
RX1A
3
White/green
TX1B
4
Blue
12V dc
5
White/blue
GND
6
Green
TX1A
7
White/brown
GND
8
Brown
GND

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5.3.1 Cabling requirement
The required cable between the Orion and the Network controller is displayed below:
Cable
Communication type
Distance
Communication between
UTP/STP Cat ≥3
RS422
1200m
Netwerk controller and Orion
5.3.2 Card reader and IO connections
When exchanging a reader Orbit for an Orion Smart door controller the following table may be
used:
Orbit 2
Reader 1
Connection
description
Orion
Reader & IO-1
iProtect™ default
+5V 200mA MAX
Reader power
+V
GND
GND (digital ground)
C
D1 / CLK
D1 / Clock
D1
D0 / DAT
D0 / Data
D0
LED
LED
LD
⏚
Earth ground
⏚
Inputs 1
Inputs 1
Input/Output
IN0
Digital input
A1
Loop
COM 0+1
GND (digital ground)
C
C
IN1
Digital input
A2
Push button
IN2
Digital input
A3
Door status
COM 2+3
GND (digital ground)
C
IN3
Digital input
T1
Door in latch mode
Outputs 1
Outputs 1
0
Digital output
H1
Door control
GND
GND (digital ground)
C
1
Digital output
O2
Alarm
Orbit 2
Reader 2
Connection
description
Orion
Reader & IO-2
iProtect™ default
+5V 200mA MAX
Reader power
+V
GND
GND (digital ground)
C
D1 / CLK
D1 / Clock
D1
D0 / DAT
D0 / Data
D0
LED
LED
LD
⏚
Earth ground
⏚
Inputs 2
Inputs 2
Input/Output
IN0
Digital input
A4
Loop
COM 0+1
GND (digital ground)
C
C
IN1
Digital input
A5
Push button
IN2
Digital input
A6
Door status
COM 2+3
GND (digital ground)
C
IN3
Digital input
T2
Door in latch mode
Outputs 2
Outputs 2
0
Door Output
H2
Door control
GND
GND (digital ground)
C
1
Alarm output
O5
Alarm

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5.4 Diagnosing
The Orion can be fully tested before it communicates with iProtect™. To start this test, a
diagnostic program which is running on the Network controller must started.
Testing the Orion as replacement unit for the Orbit is explained in chapter 7.2 and 7.3.1

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6Multiple Orion’s on one data line (bus)
When programming the Orion (within iProtect™) as a node type "Orion", multiple Orion’s can
communicate using the same data line (bus). The iProtect™ software needs to be updated to
≥8.03 to program this type.
The maximum amount of Orion’s on one data line is 8. The last Orion should be provided with
an End Of Line (EOL) jumper. The communication line is NOT provided of power, every Orion
should be equipped with its own power supply.
The UTP cabling, the connection between Network controller and Orion, needs to be connected
to PRT2 of the Orion.
The Orion supports Clock/Data- and Wiegand card readers, which is similar as the Orbit.
Note! When installing the Orion, write down the serial numbers and locations of the devices
Note! The Polyx is always at the beginning of the communication line!
6.1 Connecting to an Polyx Network controller
max. 8
PRT2
RS485
max. 8
PRT2
RS485

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Example: 1
Picture
T-568B
Picture RS485
connection
6.1.1 Direct connection
The first Orion on the communication line can directly be connected on port PRT2. This makes
it possible to use standard UTP cable with RJ45 connectors between the Network controller and
the Orion. From this Orion the screw connector (I) can be used to build up the communication
line to the next Orion, see example 1.
It is also possible to make use of the screw connection directly, see example 2.
Connection: Polxy <> Orion
Polyx
PRT 2 - 3
TIA/EIA-568-B
Cable color
Orion (L)
PRT2
RS485
1
White/Orange
B
2
Orange
A
3
White/green
B
4
Blue
12V dc
5
White/blue
GND
6
Green
A
7
White/brown
GND
8
Brown
GND
Connection: Orion <> Orion
Orion (I)
A B C S
RS485
TIA/EIA-568-B
Cable color
Orion (I)
A B C S
RS485
B
White/Orange
B
A
Orange
A
B
White/green
B
-
Blue
-
-
White/blue
-
A
Green
A
C
White/brown
C
C
Brown
C
UTP CAT 5/6
RS485 bus
PRT2
RS485
max. 8 per bus
I
I
L
L

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Remark: When using a shielded wire (conductive), the shield should be attached
on one side to earth (⏚) of the installation housing.
Note! The last Orion on the communication line must be provided of an EOL
jumper.
6.1.2 Using an adapterboard
When it is not possible to use a standard UTP cable between the Orion and the Network
controller, an adapter board can be used.
A direct connection (without using an adapterboard) between the Orion and a Polyx™ is NOT
possible when:
Orion and Polyx™ are installed in different buildings and thus the connection
leaves the building or
the wiring is no UTP cable (CAT5 or CAT6) or
an existing (non UTP) cable is reused or
overvoltage protection is required
Standard UTP CAT5 is used between an adapterboard and Polyx™
RS485 bus
UTP CAT 5
I
I
max. 8 per bus
Example: 2
I
I
RS485 bus
max. 8 per bus
L
L

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Picture RS485
connection
Note! The Polyx must always be at the beginning of the communication line.
Remark: When using a shielded wire (conductive), the shield should be attached
on one side to earth (⏚) of the installation housing.
Note! The last Orion on the communication line must be provided of an EOL
jumper.
6.1.3 Cabling requirement
The required cable between the Polyx™ Network controller and the Orion(s) is displayed
below:
6.1.4 Card reader and IO connections
In the table below the labels-, connections- and the defaults are defined.
Reader & IO 1:
Connection: Orion <> Orion
Orion (I)
A B C S
RS485
TIA/EIA-568-B
Cable color
Orion (I)
A B C S
RS485
B
White/Orange
B
A
Orange
A
B
White/green
B
-
Blue
-
-
White/blue
-
A
Green
A
C
White/brown
C
C
Brown
C
Cable
Communication
type
Total bus length (meter)
CAT5/6 UTP four twisted pairs of 24AWG
copper conductors
RS485
600
Minimal 24AWG twisted pairs of 24AWG
copper conductors, shielded
Label
Description
iProtect default
C
GND (digital ground)
T1
Digital input (Reader tamper)
Door in latch mode
LD
LED control
D0
D0 / Data or Digital input*
D1
D1 / Clock or Digital input*
O1
Digital output
C
GND (digital ground)
+V
Reader power
A1
ADC input 1 **
Loop
A2
ADC input 2 **
Push button
A3
ADC input 3 **
Door status
C
GND (digital ground)
H1
High Power output
Door control
C
GND
O2
Digital output
Alarm
O3
Digital output

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UTP
Reader & IO-2:
* When no card reader is connected, D0 and D1 can be used as Digital input
** It is possible to use analog inputs (monitored inputs). This makes it possible to connect
inter alia detectors, smoke detectors or monitored door contacts on the Orion.
6.1.5 kpSensor connection
The Orion has one kpSensor connection. When connection a sensor on the Orion it is possible
to measure the environment (temperature and/or humidity).
Port I
Label
Description
Cable length
Supported kpSensors
Cable type
C
GND
30m
2
UTP
S
kpSensor
Picture T-568B
Remark The Orions only supports the combined Temperature and Humidity sensor (T/H
sensor).
Label
Description
iProtect default
C
GND (digital ground)
T2
Digital input (Reader tamper)
Door in latch mode
LD
LED control
D0
D0 / Data or Digital input*
D1
D1 / Clock or Digital input*
O4
Digital output
C
GND (digital ground)
+V
Reader power
A4
ADC input 4 **
Loop
A5
ADC input 5 **
Push button
A6
ADC input 6 **
Door status
C
GND (digital ground)
H2
High Power output
Door control
C
GND (digital ground)
O5
Digital output
Alarm
O6
Digital output
Connection: Orion <> kpSensor
Port I
TIA/EIA-568-B
Cable color
Sensor
-
Wit/oranje
1
-
Oranje
2
-
Wit/groen
3
S
Blauw
4
C
Wit/blauw
5
-
Groen
6
-
Wit/bruin
7
-
Bruin
8

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6.1.6 Diagnosing
The Orion can be fully tested before it communicates with iProtect™. To start this test, a
diagnostic program which is running on the Network controller must started.
In chapter 7.3.2 will be explained how to test the Orion(s).

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7Diagnostic menu
7.1 Connecting to the Network controller console
port
For a diagnosis with a pc or laptop there is an installation diagnosis menu, ‘Diagnostics'. It is
not necessary to download all settings via a user interface. After connecting the hardware,
without an exchange being present, it can be checked, locally via a simple terminal program,
whether all hardware is operational.
There are many different programs, like Teraterm, which can emulate a VT100 terminal on a
PC. Using a simple laptop, diagnostics can be logged in via the serial port in the Polyx.
Connect your PC for example to port “Console” from the Network controller. Use the
adapter shown below (available at Keyprocessor BV).
Open a terminal program and make a connection. (e.g. Tera term)
Select the COM-port of the PC connected to the Network controller.
iPU-8: Choose a baud rate of “9600”, Data ‘8 bit”, Stop ‘1 bit’, Parity ‘None’ and flow
control “none”.
Polyx: Choose a baud rate of “115200”, Data ‘8 bit”, Stop ‘1 bit’, Parity ‘None’ and
flow control “none”.