Keyprocessor Orion User manual

1
Orion
Installation manual
oProduct
oInstallation
oConnection
oTechnical data

2
Publication
September 2016,
Keyprocessor BV
Paasheuvelweg 20
1105BJ Amsterdam, The Netherlands
www.keyprocessor.com
Tel.: [phone]
This manual represents the knowledge at the above mentioned time. Keyprocessor works non-
stop to improve her products. For the most recent technical information please contact your
consultant or dealer.
Content overview
Publication.................................................................................................................... 2
Content overview .......................................................................................................... 2
1Product description.......................................................................................... 3
2Uses .............................................................................................................. 4
2.1 Functions and support.................................................................................. 4
3Mounting........................................................................................................ 6
4Connections.................................................................................................... 7
4.1 Orion ......................................................................................................... 7
4.1.1 Labels ........................................................................................................ 8
4.1.2 Power supply- and tamper........................................................................... 9
4.1.3 Smart LED status ........................................................................................ 9
5Orion as replacement unit for reader Orbit ........................................................10
5.1 Connecting to an iPU-8 Network controller.....................................................10
5.2 Connecting to an Polyx Network controller .....................................................11
5.3 Controller <> Orion PRT1 - RS422 ...............................................................11
5.3.1 Cabling requirement ...................................................................................12
5.3.2 Card reader and IO connections ...................................................................12
5.4 Diagnosing ................................................................................................13
6Multiple Orion’s on one data line (bus) ..............................................................14
6.1 Connecting to an Polyx Network controller .....................................................14
6.1.1 Direct connection .......................................................................................15
6.1.2 Using an adapterboard ................................................................................16
6.1.3 Cabling requirement ...................................................................................17
6.1.4 Card reader and IO connections ...................................................................17
6.1.5 kpSensor connection...................................................................................18
6.1.6 Diagnosing ................................................................................................19
7Diagnostic menu ............................................................................................20
7.1 Connecting to the Network controller console port ..........................................20
7.2 Start diagnostics using an iPU-8 ...................................................................21
7.3 Start diagnostics using an Polyx ...................................................................23
7.3.1 Orion as replacement unit for reader Orbit.....................................................23
7.3.2 Multiple Orion’s on one date line (bus) ..........................................................25
8Technical specifications ...................................................................................27
9Annex ...........................................................................................................29
9.1 Sirius card reader with I-O ..........................................................................29

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1Product description
The Orion is a versatile Smart door controller that supports multiple communication protocols
and can be used for many purposes.
The compact controller can be mounted on a 35mm DIN rail and can be installed in existing
Keyprocessor cabinets.

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2Uses
Depending on the situation, the Orion can be used in many different ways. The Orion can be
applied if:
-the existing reader Orbit must be replaced/exchanged or
-multiple Orion’s are needed, communicating over one data line or
-more functionality is needed.
2.1 Functions and support
Depending on the use of the Orion, more or less functionality is available. The table below
shows the features:
Overview > Orion as Orbit replacement unit:
Amount
Connection
Orions (per port)
1
Controller type: iPU-8 (Max. 8
Orions) or Polyx (Max. 2 Orions)
Digital inputs
8
A1, A2, A3, A4, A5 A6, T1, T2
Digital outputs
4
H1, H2, O2, O5
Card reader Wiegand/ABA
2
LD, D0, D1, C en V+
LED status
Yes
Communication
PRT1 - RS422
Internal temperature measurement
Yes
Power supply measurement
Yes
Reader power measurement
Yes
Current: card readers
Yes
Overcharge / Short circuit H1 H2
Yes
Softstarting outputs
Yes
Overview > Orion in a communication bus:
Amount
Connection
Orions (per bus)
8
Controller type: Polyx (Max. 16
Orions per Polyx)
Digital inputs
2
T1, T2
Digital outputs
8
O1, O2, O3, O4, O5, O6, H1 en
H2
Monitort inputs (ADC)
6
A1, A2, A3, A4, A5, A6
Orion tamper input
1
T
Card reader Wiegand/ABA
2*
LD, D0, D1, C en V+
kpSensor
2**
C, S
Location buzzer
Ja
LED status
Ja
Audio
Future use
microSD card
Future use
Communication type
PRT 2 - RS485
Internal temperature measurement
Yes
Power supply measurement
Yes
Reader power measurement
Yes
Current: card readers
Yes
Overcharge / Short circuit H1 H2
Yes
Softstarting outputs
Yes

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*D0 and D1 are combined inputs. When no card reader is connected, D0 and D1 can be used
as Digital input.
** Only the combined Temperature and Humidity sensor (T/H sensor) is supported.

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3Mounting
For installation, use a mounting rail profile: 35 mm, according to EN 50022
Figure1: 35mm mounting rail profile Figure2: dimensions in mm
Install the mounting rail profile on the wall or in a secure cabinet
Push the Orion against the rail and click it in
Mounting the Orion on the profile
Note! When the Orion is installed in an existing Keyprocessor cabinet (PN: 501-1865),
the mounting rail must be positioned in the middle of the cabinet.
Note! When installing the Orion, write down the serial number and location of the
device.

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A
B/C
D
L
J/K
I
E F G H
H
4Connections
In this chapter, the connections of the Orion are described. The possibilities depents on the use
of the Orion (e.g. Orion as replacement unit for the reader Orbit or multiple Orion’s on one
data line).
4.1 Orion
* Function not supported, future use.
Port
Description
A
PRT1 - RS422 (Orbit mode)
B/C
Reader & IO-1
D
Power connector
E
Smart LED status
F
microSD slot*
G
End of line jumper
H
Stack connector for stacking the power supply
I
RS485 and kpSensor bus
J/K
Reader & IO-2
L
PRT2 - RS485 (Orion mode)

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L
4.1.1 Labels
In this chapter, the labels of the Orion will be described, whereby ADC stands for Analog /
Digital Converter:
Reader & IO-1
B
Description
C
Description
C
GND (digital ground)
A1
ADC input 1
T1
Digital input (card reader tamper)
A2
ADC input 2
LD
LED control card reader
A3
ADC input 3
D0
DO/Data or Digital input
C
GND (digital ground)
D1
D1/Clock or Digital input
H1
High Power output 1
O1
Digital output 1
C
GND (digital ground)
C
GND (digital ground)
O2
Digital output 2
+V
Power connection card reader
O3
Digital output 3
D
Description
⏚
Earth ground
-
GND (digital ground)
+
Power connection Orion (12-24V DC)
T
Tamper input Orion
I
Description
A
A-RS485
B
B-RS485
C
GND (digital ground), only for use of communication or the sensor!
S
kpSensor
K
L
J
I
D
B
A
C

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Reader & IO-2
J
Description
K
Description
C
GND (digital ground)
A4
ADC input 4
T2
Digital input (card reader tamper)
A5
ADC input 5
LD
LED control card reader
A6
ADC input 6
D0
DO/Data or Digital input
C
GND (digital ground)
D1
D1/Clock or Digital input
H2
High Power output 2
O4
Digital output 4
C
GND (digital ground)
C
GND (digital ground)
O5
Digital output 5
+V
Power connection card reader
O6
Digital output 6
Note! The Orion may not be connected to the network. If it does, it can cause serious damage
to the unit with loss of function.
4.1.2 Power supply- and tamper
The power supply connection of the Orion is provided with an orange connector. The power
connection is for each Orion the same. However, the tamper can only be used if the Orion is
used in a bus system.
Each Orion should be equipped with its own power source, with the exception of using the
stack connector. Depending on the power supply, 4 Orions can be stacked. When using more
than 300mA door locks, the C (ground) of the High Power output Orion must be wired
separately to the power supply (-).
The Orion accepts a supply voltage of 12.0 - 24.0
VDC. A higher input voltage results in a lower power
consumption and provide cost-effective wiring with a
smaller diameter of the conductor. When using an
external power supply, it must comply with the SELV
guidelines.
4.1.3 Smart LED status
The meaning of this RGB LED is to be able to read out the current status of the Orion.
Overview LED status:
Connector D
Label
Omschrijving
⏚
Earth ground
C
GND (digital ground)
+
12V –24VDC
T
Tamper input Orion
Port D
LED color
Description
Violet
Programming mode. During programming the LED will blink fast
Red
When the LED is blinking (fade in/fade out): the Orion does not
communicate
Red
When the LED is continuously active, the Orion does not
communicate and an overload or short circuit is detected
Orange
When the LED is continuously active: the Orion is communicating but
an overload or short circuit is detected
Green
Orion is working- and communication properly
Green/Violet
When the location buzzer is activated, the green status LED will blink
green and violet.

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PRT1
RS422
PRT1
RS422
max. 8
5Orion as replacement unit for reader Orbit
When programming the Orion (within iProtect™) as a node type "Orbit (RS422)", the Orion
will be used as a substitute for the reader Orbit (1 and 2). There is no need to update the
iProtect™ software.
The UTP cabling, the connection between Network controller and Orion, needs to be
connected to PRT1 of the Orion.
The Orion supports Clock/Data- and Wiegand card readers, which is similar as the Orbit.
5.1 Connecting to an iPU-8 Network controller
The functionality of the Orion is compatible with the Orbit 2. All I/O of the Orbit 2 is available
on de Orion. However, the specifications of the I/O are different and needs to be taken into
account.
Below is a installation example displayed. A combination of existing Orbits and new Orion’s is
also possible: