KI KM10 User manual

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
KI
INSTRUCTION
MANUAL
KM10
MADE IN USA

1
WARNING!
TO REDUCE THE RICK OF FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to make notation of damages on
the freight bill. If in your opinion, there may be concealed damage, they are required to make an inspection after goods are unpacked. Transportation
rates are made in proportion to damage. Therefore, the carrier and NOT the shipper should be charged with any loss or damage. Any claim should
be led with the delivering Transportation Company. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA NUMBER AND
SHIPPING INSTRUCTIONS.
Electrical: CAUTION: Voltage changes require wiring changes at drive motor. WARRANTY DOES NOT COVER unauthorized wiring
changes/failures. Consult an electrician an electrician if your not familiar with electrics.
KM10 SETUP
• BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF THE UNIT.
• BE SURE MACHINE IS BALANCED CORRECTLY SO IT WILL TIP OVER.
• TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST FEW MINUTES OF
OPERATION. GUARDS MUST NEVER BE REMOVED.
• BEFORE INSTALLING THE ABRASIVE WHEEL CONFIRM THAT THE CUTOFF WHEEL IS DESIGNED TO RUN AT 4800 SFPM
(MOS). YOU CAN FIND THIS INFORMATION DIRECTLY ON THE THE SIDE OF YOUR CUTOFF WHEEL. IT
ABRASIVE SAW SAFETY
• NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING
ANY MACHINE ADJUSTMENTS.
• DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
• MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• DO NOT USE TOOTHED BLADE WITH THIS SAW AND DO NOT ATTEMPT TO USE STEEL BLADES ON THIS SAW.
• KEEP HANDS CLEAR OF THE CUTTING AREA.
• DO NOT WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
• MANUALLY TIGHTEN AND LOOSE SPINDLE NUT.
• DO NOT USE IMPACTED GUN TO LOOSEN OR TIGHTEN SPINDLE NUT.
• ALWAYS KEEP WHEEL GUARD IN THE DOWN POSITION.
• BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING.
WARNING!!!!
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
DO
1. DO always handle and store wheels in the vertical position.
2. DO visually inspect all wheels before mounting for possible
damage.
3. DO check machine speed against the established maximum safe
operating speed marked on the wheel.
4. DO check mounting flanges for equal and correct diameter.
5. DO use mounting blotters when supplied with wheel.s
6. DO always use a safety guard covering a least one-half of the
abrasive wheel.
7. DO allow newly mounted wheels to run at operating speed, with
guard in place, for at least one minute before cutting.
8. DO always wear safety glasses or some type of eye protection
when cutting.
9. DO tie back hair.
DON'T
1. DON'T use a cracked wheel or one that has been dropped or has
become damaged.
2. DON'T force a wheel onto the machine or alter the size of the
mounting hole if wheel won't r the machine.
3. DON'T ever exceed maximum operating speed established for
the wheel.
4. DON'T use mounting flanges on which the bearing surfaces are
not clean, flat and free of burrs.
5. DON'T tighten the spindle nut excessively.
6. DON'T start the machine until the wheel guard is in place.
7. DON'T jam work into wheel.
8. DON'T force cutting so that motor slows noticeable or work gets
hot.
9. DON'T wear gloves and or have loose clothing when operating
machine.
10. DON'T use tooth blade on saw.

2
BASIC OPERATION
1. Be certain correct wiring is matched to motor.
2. Always keep flanges clean and tight against the abrasive wheel.
3. Be certain work piece is securely clamped in the vise. Any movement in the
work piece during cutting will result in broken abrasive cutoff blades.
4. Down stop screw located on saw base (#60) under the saw arm (#16) must be
adjusted so the abrasive wheel does not cut into the saw base. Adjust the
screw up when installing a new wheel so as not to allow the wheel to cut into
the saw base. Keep adjusting the screw down as the wheel ears so you can cut
thru the work piece.
5. Keep the blade guard in the down position at all times. Guarding is designed
for abrasive blades only. DO NOT USE STEEL TOOTHED BLADES!!!
GUARDING IS NOT DESIGNED FOR STEEL TOOTHED BLADES
PER OSHA AND ANSI STANDARDS.
6. Select the correct abrasive wheel for the material. Every abrasive wheel
performs differently. With low HP motors a free cutting wheel like the
Kalamazoo Industries #KAB10N non-reinforce wheels give free cutting on
most materials. Good cuts are bright like the material and not burned or
discolored. If burning occurs then select another grade of abrasive wheel.
Consult your dealer or wheel manufacturer for wheel grade selection. It may
take many test cuts on different wheels to obtain the wheel that works the best
for your material. Use enough cutting force to make the wheel wear or "break
down".
7. Saw spindle speed is set at 3,450 SPFM select cutoff wheel that's
designed to run at 3,450 SPFM or greater. Using cutoff wheel's
designed to run under 3,450 SPM could cause wheel failure and could
cause serious injury to operator. Contact the wheel manufacturer or
dealer for the correct wheel.
8. Always follow safety procedures. Wear safety glasses, never wear gloves or
loose tting clothing that can get caught in the moving parts and tie back loose
hair. Always keep hands out of sawing area when cutting. See attached safety
sheet.
9. V-belts will stretch with use over time. Keep v-belts tight with 1/2" of
"squeeze". Use a v-belt tensioner to tighten v-belt belt. Keep both faces of
spindle and motor pulley aligned in the same plan with a straight edge. Check
motor and spindle pulleys set set prior to operating the machine.

24.875
AA F
F
G
G
1
2
21
15
14
14
11
16
39
22
33
25
35
54 53
44
43
43
1
3
2
4
11
16
39
22
41
25
33
3543
44
43
19.5
D
H
H
I
SEE DRAWING #912-016
FOR VISE DETAILS
21
11
39
41
22
25
33
35
43
44
62
61
SECTION A-A
TOP VIEW LAYOUT
SCALE 1 : 5
SEE DRAWING #912-016
FOR VISE DETAILS
1
4
11
12 8
X 3 PLACES
13
44
45
46
X 4 PLACES
X 4 PLACES
21 4 3
11
15
17
16
39
22
41 25
35
36
16
40 42 27
X 2 PLACES
44 43
62
60
B
B
C
C
INTERNAL BELT GUARD
VIEW
11
21
16
18
39
22
25
26 27 28
26 27 28
31
30
30
32
35
SECTION B-B
SPINDLE CROSS-SECTION
21
15
1618
19
20
6 6
41
22
32
25
31
32
SECTION C-C
OUTER BELT GUARD
ATTACHMENT
242924242323834
DETAIL D
MOTOR MOUNT
DETAILS
10
23
23
8
24
X 3 PLACES
E
1
4
21
22
25
41
33
35
44
40
39
X 4 PLACES
X 4 PLACES
DETAIL E
WHEEL GUARD
DETAILS
36
35
37373838
19.00
2
1
3
4
5
5
6
54 53 55 52
5756
53 54
52
55
57
56 49
50 51 50
50 51
49
48
49
49
48
48
48
47 45
46
58 58
58 58
SEE DRAWING #912-016
FOR VISE DETAILS
SEE DRAWING #912-016
FOR VISE DETAILS
59
8
59
8
UNDERSIDE OF
MACHINE
1/4
1 2
1/4
1 2
SECTION F-F
SCALE 1 : 5
ECCENTRIC
BUSHING DETAILS
1
2
3
4
8 6 9 8 10
SECTION G-G
SCALE 1 : 5
CONCENTRIC
BUSHING DETAILS
1
3
2
4
8 5 8 78 5 8 7
SECTION H-H
SCALE 1 : 5
FRONT OF
TRUNNION
21
15
11
14 14
16
33
DETAIL I
SCALE 2 : 5
TABLE LOCK
DETAILS
REFER TO DRAWING 912-016 FOR
COMPLETE VISE DETAILS
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
556-008
PLATE, SQUARE FOR KM10-14
1
2
711-002FRONT
SUPPORT PLATE CHANNEL (WITH
SLOT) FOR KM10
1
3
711-002BACK
SUPPORT PLATE CHANNEL (NO
SLOT) FOR KM10
1
4
050-013
BASE (ROUND) TOP FOR KM10
1
5
044-006
TABLE BEARING (38KDT) FOR
KM10, KM14 MITRE SAWS
2
6
044-007
K10 BEARING
3
7
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
2
8
SLWZ031 5/16 SPLIT L/W Z
17
9
049-001
ECCENTRIC BUSHING FOR KM10
AND KM14 MITRE TOP
1
10
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
11
831-013
TRUNNION CASTING FOR KM10
MITRE SAW
1
12
SHCA031020
5/16-18 X 1-1/4 SHCS
3
13
SHCA031016
5/16-18 X 1 SHCS
1
14
RLB FB-810-
6MODIFIED
MODIFIED FLANGE BUSHING
2
15
562-008
TRUNNION PIN FOR KM10
1
16
002-001
ALUMINUM SAW ARM FOR K7B,
K8B, K10B (TAKES NEW 6202-2RS-
1/2 BEARINGS
1
17
SSKA025006
1/4-20 X 3/8 SOC SET KNURL PT.
1
18
701-003
K10 SPINDLE W TIGHT FLANGE
1
19
292-008
LOOSE FLANGE FOR K10B AND
2SK7
1
20
FJNZ063
5/8-18 F H JAM NUT Z
1
21
347-001
HANDLE, GRIP FOR K7B, K8B,
K10B SAWS
1
22
486-006
3 HP MOTOR FOR FOR K8B, K10B,
KM10, BG260H AND S460W
1
23
UFWZ031
5/16 USS F/W Z
8
24
FHN5031
5/16-18 FHN GR5 ZINC
6
25
342-027
K10B INNER GUARD BELT
BRACKET
1
26
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
2
27
SLWZ025
1/4 SPLIT L/W Z
4
28
UFWZ025
1/4 USS F/W Z
2
29
RND-0.31-18 THRD
RODX
3 INCHES OF 5/16-18 THREADED
ROD
1
30
560-045
K10B, K10SW, KM10 PULLEY
2
31
051-003
V-BELT FOR K10, KM10, S6MW,
S460W
1
32
SSKA031006
5/16-18 X 3/8 SOC SET KNURL PT.
2
33
342-043
K10B, KM10 PLASTIC OUTER BELT
GUARD
1
34
CPNZ031
5/16-18 CAP NUT NICKEL
1
35
342-006
WHEEL GUARD FOR K10B SAWS
1
36
SSBA031006
5/16 X 3/8 SOC SHOULDER BOLT
1
37
UFWZ037
3/8 USS F/W Z
2
38
BWWA031
5/16 BOWED SPRING WASHER
21/64
2
39
381-003
HANDLE W GRIP FOR K7B, K8B,
K10B SAWS
1
40
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
1
41
041-050
SWITCH BRACKET FOR K8B AND
K10B
1
42
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
2
43
699-004
SPACER, FENCE FOR KM10 AND
KM14 SAWS
2
44
293-001
MITRE FENCE FOR KM10 AND
KM10HS
1
45
HHC5037024
3/8-16 X 1-1/2 HHCS GR5 Z
4
46
SLWZ037
3/8 SPLIT L/W Z
4
47
562-020
TABLE INDEX PIN FOR KM14
1
48
699-005
SPACER, VISE FOR KM10 AND
KM14 SAWS
1
49
454-004
LOCK, TABLE MITRE FOR KM10,
KM14
1
50
RHRA012008
1/8 ROUND HEAD RIVET
2
51
RUDZ007008 #7 X 1/2 RD U-DRIVE SCREW Z
1
52
696-013A
SCREW, TABLE LOCK FOR KM10
MITRE SAW (4-1/2 LONG)
1
53
381-012
HANDLE, TABLE LOCK FOR KM14
1
54
441-002
K10-16 VISE LOCK HANDLE KNOB
1
55
SSSA025006
1/4-20 X 3/8 SOC SET CUP PT
1
56
FHN5062
5/8-11 FHN GR5 Z
1
57
CPNZ062
5/8-11 CAP NUT Z
1
58
912-016
VISE ASSY K12-14W, KM10, KM14
LESS JAW AND PIN
2
59
HHC5031028
5/16-18 X 1-3/4 HHCS GR5 Z
4
60
709-007
FRONT STOP FOR KM10 SAW
1
61
709-008
BACK STOP FOR KM10 SAW
1
62
FJNZ062
5/8-11 F H JAM NUT Z
2
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
MODEL KM10 10"
MITRE SAW
DO NOT SCALE DRAWING
KM10
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.