KI ROGUE 2 User manual

THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND
INTENDED TO BE USED BY A QUALIFIED TECHNICIAN
WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.

1
WARNING: Repairs and adjustments not made by a qualified technician working for an
authorized Ki Mobility Dealer can result in poor performance or failure of the device
which may cause serious injury or death.
This technical manual is designed to aid in the different procedures that may be needed for
the Rogue 2 wheelchair. This technical manual does not replace, but aids the user instruction
manual, adjustment guides and instructions. The procedures shown in this technical manual
should only be performed by an Assistive Technology Practitioner (ATP) or clinical
professional trained to do wheelchair repairs, adjustments and retrofits.
Additional information can be found in the Rogue 2 User Instruction Manual. The user
instruction manual can be found on the Ki Mobility website.
If you have any questions or concerns about any aspect of this wheelchair, this manual, or the
service provided by us or your retail supplier, please do not hesitate to contact us by
telephone at:
715-254-0991
In writing at:
Ki Mobility
5201 Woodward Drive
Stevens Point, WI 54481
U.S.A
Via email at:
[email protected]
Or via our Authorized EU Representative:
Etac Supply Center AB
Långgatan 12
33233 Anderstorp
Sweden

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A. Tools................................................................................................................ 3
B. Frame Tube Size Guide................................................................................... 3
C. Chair Measurement References...................................................................... 4
D. Caster Mount .................................................................................................. 5
E. Caster Forks and Stems ................................................................................. 6
F. Caster Angle and Squaring ............................................................................. 12
G. Index Towers and Camber Tube..................................................................... 13
H. Backrest Assembly ......................................................................................... 16
I. Height Adjustable Back Post .......................................................................... 19
J. Fixed Height Back Post .................................................................................. 20
K. Height Adjustable T-Arm................................................................................. 21
L. Swing Away Armrest ....................................................................................... 22
M. Cane and Crutch Holder ................................................................................. 23
N. Luggage Carrier .............................................................................................. 24
O. Handrim Configurations .................................................................................. 25
P. Handrim Construction..................................................................................... 26
Q. Seat Pan.......................................................................................................... 27
R. Seat Upholstery............................................................................................... 28
S. Side Guards .................................................................................................... 29
T. Transit ............................................................................................................. 33
U. Hybrid Angle Adjustable Footrest ................................................................... 34
V. Angle Adjustable Footrest............................................................................... 35
W. Angle Adjustable Flip Under Footrest ............................................................. 36
X. High Mount Angle Adjustable Footrest ........................................................... 37
Y. High Mount Angle Adjustable Flip Under Footrest ......................................... 38
Z. Adjusting the Footrest..................................................................................... 39
AA. Anti-Tips.......................................................................................................... 40
AB. Wheel Locks.................................................................................................... 41
AC. Reversing Wheel Lock .................................................................................... 43
AD. Center of Gravity Adjustment.......................................................................... 46
AE. Seat Height Adjustment .................................................................................. 47
AF. Setting Toe to Zero ......................................................................................... 48
AG. Wheelbase Width Adjustment......................................................................... 49
AH. One Arm Drive (OAD) ...................................................................................... 50
Table of Contents

3
Tools
Please see the list below to identify the tools needed throughout this tech manual. Always
check tools to ensure the ends are not stripped and that the tool can perform its function
properly without damaging any parts or hardware on the chair.
Frame Tube Size Guide
*Tubing sizes subject to change without notice*
This information is a reference for situations where the tube sizes are needed for certain
attachments.
Tools Needed
• 2.5mm Allen Wrench • Two 8mm Wrenches
• 3mm Allen Wrench • Two 10mm Wrenches
• 4mm Allen Wrench • 13mm Wrench
• 5mm Allen Wrench • 17mm Wrench
• 5.5mm Allen Wrench • 19mm Wrench
• 6mm Allen Wrench • 24mm Wrench
• Utility Blade • Phillips Screwdriver
• Torque Wrench • Punch (or small screwdriver)
• Rubber Mallet
Rogue 2
Frame Tube
Frame Tube: 1 3/8”
Camber Tube: 1 1/8”
Back Canes
Fixed Height Back Canes: 1”
Rigidizer Bar: 7/8”
Lower Height Adjustable Back Tube: 1”
Upper Adjustable Upper Back Tube: 3/4”
Half Folding Back: 7/8”
Arms
Swing Away: 1”
Upper T-Arm: 7/8”
Transfer Tube T-Arm: 3/4”
Angle Adjustable Flip Up: 1”
Footrests
Footrest Tubes: 3/4”

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Chair Measurement References
The Rogue 2 wheelchair is capable of many adjustments to configure the chair to the user’s needs. See the
diagram below for terms that are commonly used during the process of adjusting the chairs.
A. Seat Width See Diagram 1
Measured from outside of frame tube on one side to outside of
frame tube on other side.
B. Seat Depth See Diagram 3
Measured from front of back posts to front edge of seat sling. Seat
sling starts at beginning of bend at front of frame.
C. Sling Position See Diagram 2
In Performance Position (0”), sling is at front of frame to keep chair
shorter and more maneuverable. The 1” or 2” seat sling position
extends the frame in front of the sling by that amount. Adding more
frame can improve stability and provide support to aid in transfers.
D. Front Frame Bend See Diagram 3
Angle between front seat tube and ground.
Seat Width Straight 1” Y Taper 2” Y Taper 3.5° V Taper 7° V Taper
Outside
Measurement
2” Narrower than
Seat Width
4” Narrower than
Seat Width
6” Narrower than
Seat Width
4” Narrower than
Seat Width
6” Narrower than
Seat Width
12” 9.5” 7.5” 7.5”
13” 10.5” 8.5” 8.5”
14” 11.5” 9.5” 9.5”
15” 12.5” 10.5” 10.5”
16” 13.5” 11.5” 9.5” 11.5” 9.5”
17” 14.5” 12.5” 10.5” 12.5” 10.5”
18” 15.5” 13.5” 11.5” 13.5” 11.5”
19” 16.5” 14.5” 12.5” 14.5” 12.5”
20” 17.5” 15.5” 13.5” 15.5” 13.5”
F. Front Seat Height See Diagram 1
Measured from floor to top of seat tube at front of seat sling.
G. Footrest Width See Diagram 1
Measured from inside of front tube to inside of front tube on other
side. Footrest width is listed below for each seat width and taper.
E. Footrest Taper See Diagram 1
Indicates bend of front frame creating footrest. Taper is measured
from outside of seat frame to outside of front tube.
H. Seat to Footrest Length See Diagram 3
Measured from front edge of seat sling to top rear of footrest.
Footrest length of at least 2.5” shorter than front seat height
recommended.
I. Rear Seat Height See Diagram 3
Measured from floor to top of seat tube at front of back post. Rear
seat height is custom to needs.
J. Center of Gravity Preset See Diagram 3
Measured from front of back post to center of rear axle. 0”
indicates axle will be directly under back post.
K. Rear Wheel Spacing See Diagram 1
Measured from outside of seat back to inside of rear tire. Adjustable
out .5” from setting.
L. Caster Position See Diagram 4
The Optimized Position keeps the casters tighter to the frame for
enhanced maneuverability. Expanded Position pushes the casters
out .75” past the Optimized Position for increased stability.
Diagram 1
A
G
F
K
E
A
G
E
F
K
Diagram 2
Classic
Performance
C
Diagram 3
I
B
DJ
H
Diagram 4
Optimized
Expanded

5
Caster Mount
1. Install the caster lock barrel (D) into the caster housing.
2. Install the caster stem (E) in through the bottom of the caster housing and into the caster lock barrel
(D). Secure in place by installing the M5 bolt (C) through the caster lock barrel (D) and into the stem (E)
using a 4mm Allen wrench.
3. Install the caster lock threaded barrel (B) into the caster lock barrel (D) with hole facing upward.
4. Install the M6 bolt (I) through the washer (G), caster lock saddle (H), caster housing opening, caster
lock barrel (D), caster lock threaded barrel (B) and second washer (G). Secure with nut (F) using a 4mm
Allen wrench and a 10mm wrench.
5. Close the caster housing assembly by installing the caster wing covers (A & J) with the M4 bolt (K)
using a 2.5mm Allen wrench.
A
BCD
E
F
G
H
I
G
J
K

6
Caster Forks and Stems
Remove Caster Fork and Stem
1. Remove bottom nut and washer using a 17mm or ¾" socket wrench. Remove fork assembly.
NOTE: Based on your configuration, the caster may need to be removed first to allow clearance for
wrench (See step 3).
2. Remove the caster wing covers by removing the M4 bolt with a 2.5mm Allen wrench. Remove the
caster stem by removing the M5 bolt with a 4mm Allen wrench.
Regular Caster Fork Single Sided Caster Fork

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Caster Forks and Stems
3. If you are replacing your forks continue for instructions. For a regular caster fork, remove caster wheel
by removing two socket head screws and two spacers using two 4mm Allen wrenches. For a single
sided fork, remove the socket head screw, axle shaft and E-Clip using a 5mm Allen wrench.
Install Caster Fork and Stem
1. Install stem (A) into fork (B) with washer (E) and nut (F) using a 16mm wrench.
2. Install caster wheel (H) into fork (B) with two screws (C), a threaded barrel (D) and two spacers (G) using
two 4mm Allen wrenches.
NOTE: There is one size of caster stem (standard) and three sizes of forks (tall, standard and short)
that can be used. The image below shows the stem and forks. The installation process is the same
for whichever stem and fork you use.
3. Install assembly to caster housing by installing the two socket screws seen in step 2 on previous page.
Regular Caster Fork Single Sided Caster Fork
A
B
C
C
D
E
F
G
G
H
Standard
Stem
Short
Fork
Standard
Fork
Tall
Fork

8
Caster Forks and Stems
Single Sided Fork
1. Install stem (A) into single sided fork (B) with washer (C) and nut (D) using a ½" wrench.
2. Install caster wheel (F) onto fork (B) with a screw (E), the axle shaft (G) and secure with E-Ring (H).
NOTE: There are two sizes of caster stems (standard and +3/4") and two sizes of forks (short and
tall) that can be used. The installation process is the same for whichever stem and fork you use.
A
B
C
D
E
FG
H

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Caster Forks and Stems
Frog Legs Ultra Sport Fork Assembly
1. Install Frog Leg Ultra Sport Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D)
using two 4mm Allen wrenches.
A
B
C
D
D
E