Amiga TravelMate Quick start guide

ACTIVE LIFESTYLE PRODUCTS
Owner Operational Manual
TravelMate
Classic FD
Model Purchased: TravelMate Classic FD
Serial Number: Purchase Date:
Read This Manual Before Operating

SAFETY FIRST
For your convenience and understanding, signal words are defined below:
WARNING IS USED TO INDICATE THE PRESENCE OF A HAZARD, WHICH CAN CAUSE SEVERE
PERSONAL INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE IF THE WARNING IS IGNORED.
CAUTION IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH WILL OR CAN CAUSE
MINOR PERSONAL INJURY OR PROPERTY DAMAGE IF THE WARNING IS IGNORED.
Safety Suggestions
Use the following guidelines for the safe operation and use of your Amigo. Should you have any questions about the
safe operation of your vehicle, please contact AMI or your Amigo Dealer. If you are in doubt about your ability to
operate your Amigo, consult your personal physician.
DO
  
  
  
  
  
  
  
  
  
  
The Federal standard for wheelchair ramps is one-inch (2.5 cm) rise per foot (30 cm) = 5 degrees or 8% grade.
  
  
  
  
to handle/tiller restricting any movements.
TURNING THE SWITCH OFF WHILE IN MOTION WILL BRING THE AMIGO TO A CONTROLLED STOP.
DO NOT
  
result in personal injury and damage to your Amigo. Amigo Company will not be responsible for injuries
and/or property damage resulting from failure to observe weight limitations.
  
  
  
  
  



name for their ease of operation and maneuverability.

hard to bring comfort, freedom and satisfaction to our
many thousands of customers.

amended to include the Amigo Power Operated Vehicle
as an official medical mobility device, creating new
opportunities for accessibility by Medicare clients
across the nation. Worldwide, more people than
ever are discovering the Amigo lifestyle.

choosing Amigo. Our business will provide you with

and customer satisfaction, today and in the future.
Sincerely,
Amigo Mobility International, Inc. (AMI)
Welcome to the Amigo family of active and independent people.
For thousands of individuals around the world, Amigo provides
the opportunity to enjoy life more fully. We are confident that the
following instructions and helpful hints will make your Amigo an
extremely useful and reliable “friend.” Because we are concerned
about your health and safety, please read this manual carefully
before operating your vehicle. After learning to use your
Amigo properly, you will discover a world of enjoyment
and independence.
Please return your warranty card to be placed on our e-mailing
list for Friendly Wheels. Friendly Wheels, e-mailed monthly, is about
owners participating in life. It also keeps you informed about new
products, accessories, helpful hints and service tips!
Amigo Mobility International, Inc. (AMI) disclaims any
responsibility for personal injury or property damage resulting
from the improper or unsafe use of its products.
TravelMate Classic FD
TABLE OF CONTENTS
Safety First 3-4
Location of Controls 4
Identification of Parts 4
Assembling Your Amigo 5
 
 
 
 
Battery Information &
 
 
 
 
 
 
 
 
Warranty 22
www.myamigo.com 3

  
  
  
  
  
  
   
shower or leaving it uncovered in heavy rain.
AMI is not responsible for any damage or injury incurred due to the improper or unsafe use of the POV. AMI specifically disclaims
responsibility for any bodily injury or property damage that may occur during any use, which does not comply with applicable federal,
state or local laws or ordinances.
LOCATION OF CONTROLS
HI/LO Speed Adjustment Handle
 Accelerator Lever (Right and Left)
2. ON/OFF Switch
3. Battery Indicator Light
4. Forward and Reverse Position
Diagrams for Accelerator Levers
5. 
IDENTIFICATION OF PARTS
ASSEMBLING YOUR AMIGO
To Assemble the TravelMate:
1 
2 
3Lift the Front Assembly (Tiller and Drive Head) up and align the
two posts on the Rear Platform with the two holes on the Front Assembly
  
4 
5Tip Amigo upright, so it is resting on its wheels.
6 
Seat Installation
1 
2Insert the Upper Seat Post into the opening of the Lower Seat Post.
3 
4 
Battery Pack Installation
1 
2 
in place. Wire on battery case straddles the tiller. The Latch on the top of the Battery Case will engage itself.
3Connect the Battery Power Connector to the Battery Case by aligning the Connector.
ENSURE THE LATCH AND WIRE FORM AT THE BASE OF BATTERY ARE FULLY ENGAGED
TO AVOID THE BATTERY CASE DISLODGING DURING OPERATION OR TRANSPORTING.
ENSURE THAT THE BATTERY POWER CONNECTOR IS CONNECTED TO THE BATTERY
CASE SECURELY DURING OPERATION. WHILE CHARGING ENSURE THAT THE BATTERY
CHARGER CONNECTOR IS ATTACHED SECURELY TO THE BATTERY CASE.
To Disassemble and Transport your Amigo TravelMate,
take apart the Front Assembly:
1Turn Amigo OFF.
2 
3 
4 (approximately 8 turns), and lift Front Assembly
(Tiller and Drive Head) off Frame.
5Tip Amigo upright, so it is resting on its wheels.
6 
7 
DO NOT LIFT THE AMIGO TRAVELMATE TILLER BY THE BATTERY CASE HANDLE.
1 1
2
3
4 4
8
6
54
3
2
1
8
TravelMate
9
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10
Classic FD
6
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1
3
4
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9
 Battery Case
2. Tiller
3. Front Drive Wheel
4. Rear Wheels
5. Platform
 Seat
 Charger
8. 
 Handle Adjustment Lever
 Battery Power Connector
 Battery Case Latch
 
www.myamigo.com 5
5
12
12 12
7

ADJUSTING YOUR AMIGO
To adjust your Amigo to a comfortable driving position, you can alter the Handle,
Seat and Armrests as follows:
EZ-Tilt Handle Adjustment

(Figure 1).
The placement of the spring-activated Adjustment Lever, itself, can be moved out of the way for
your comfort. Pull the Adjustment Lever straight out. Turn in either direction. Release Adjustment
Lever at desired placement (Figure 2).
DO NOT USE THE HANDLE ADJUSTMENT LEVER FOR A FOOT REST. SUCH USE MAY
CAUSE THE ADJUSTMENT LEVER TO LOOSEN THE HANDLE AND CAUSE PERSONAL INJURY.
Adjusting Seat Height
To raise or lower your seat height, remove the nut and screw that holds the
Seat Collar in place on the Seat Post, then adjust and reinstall in the
desired hole on the Seat Post. (Figure 3)
It is recommended that the Seat Lock be installed in the second hole position
from the seat on a Folding Seat and the Premier I Seat. (Figure 4)
Seat Lock Lever


right side of the Seat. Push the Lever forward to rotate to any position.
Adjustable Armrest Width (Available Option)

when the arms are at the desired width.
Flip Up Armrest (Available Option)

for easy transfer in and out of the Amigo.
OPERATING YOUR AMIGO
To operate your Amigo, use the following procedures:
   
right side of the Handle Control.
    
move the Amigo. To move forward, pull the right side of the Accelerator
Lever toward you (Figure 5A). You can also move forward by pushing the
left side of the Accelerator Lever away from you. To operate in reverse,
pull the left side of the Accelerator Lever toward you (Figure 5B)
or push the right side of the Accelerator Lever away from you.
  
   
to a gradual stop within a few seconds after release.
RIDING YOUR AMIGO

It is located on the right side directly under the seat. Grasp the end of the Lever and push forward, releasing the seat.



To stop, simply let go.
Basic Driving

Accelerator Lever as described earlier. You will gently accelerate. The further you pull the Accelerator Lever, the faster
you will go. Release the Lever and you will gently stop. Please note that Reverse speed is slower than Forward speed.
Practice these two basic functions until you get used to them.
Steering the Amigo is easy and logical. Just be sure to remember to give wide clearance when turning
so that the rear wheels clear any obstacle.


such as entering a doorway or when turning around, stop and then apply power gently. For more on maneuvering

Driving Through Doorways


a self-closing door, you can go through allowing the door to close behind you. If it is not a self-closing door, just stop when you are



door jamb.
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5A (Forward)
Figure 5B (Reverse)
www.myamigo.com  

Driving On Ramps
With the ADA (Americans with Disabilities Act), buildings require ramps for POV (Powered Operated Vehicle) access.

any tight corners so the rear wheels follow a wide arc to stay clear of the corner. When you have stopped while facing uphill,
starting up again simply requires that you apply forward power. Accelerate gently after stopping on an incline.

ramp or hill, drive slowly to ensure a safe descent.
Manually Moving the TravelMate or Classic FD
 
2. 
3. 
Transport
Amigos are not designed or tested for use as seats for users in private or public transporting vehicles. AMI advises against

is placed in the vehicle and strapped down. Any straps should be secured to non-removable parts of the unit, i.e. Platform. Even
when strapped down, Amigos should not be used as seats in private or public transporting vehicles.
To transport your Amigo TravelMate:
1Turn Amigo OFF.
2 
3 
4Fold Handle down to Platform by loosening Handle Adjustment Lever.
5 
DO NOT LIFT THE AMIGO TRAVELMATE TILLER BY THE BATTERY CASE HANDLE.
Airline Travel
“Special Handling” tags are suggested when transporting your Amigo by the Airlines. Nonspillable, sealed batteries are approved


website at www.myamigo.com.
Transportation of Batteries
Follow these steps for each product option below:
 
 
 
  
Classic FD
Disconnect batteries and leave under rear cover. Recommendation:

preventing damage and restricting airline from taping them down.
Travelmate
Option 1: 

Option 2:
to tiller. Strap tiller to seat snugly to restrict movement.
Public Transportation

transportation, do not sit on your Amigo while it is being lifted onto the vehicle, or once the vehicle is in motion.
SAFETY WARNINGS
The driving performance of your Amigo can be influenced by electromagnetic fields, such as emitted by cellular telephones and
other emitting devices. We recommend the power on your unit be switched off when using such a device. (refer to Electromagnetic
Interference section for additional information)
  
from alarm systems in shops. (refer to Electromagnetic Interference section for additional information)
  
BATTERY INFORMATION
AND CHARGING INSTRUCTIONS
Battery Information

charging is good for the batteries and will not overcharge them. Amigos have an overcharge
protection feature so that the batteries can be charged anytime the Amigo is not being used. It is a
popular misconception that batteries should be deeply discharged before recharging. This is not the proper
procedure for all batteries. They can actually be damaged if they are discharged too deeply before recharging.
Battery range depends on driver weight, terrain, temperature and type of battery used. Charge your

outlet before moving your Amigo.Batteries should be charged if the Battery Indicator Light is




Charging Instructions
Disconnect the Battery Power Connector from the Battery Case. Plug the small DC Battery Charge Connector to

the Battery Indicator Light (LED) on the Charger. The LED will glow ORANGE or RED to indicate charging has
started. The Batteries are fully charged when
the LED switches to GREEN.


www.myamigo.com 8 
Option 2
3
2
1


Charging Frequency
  
  
  
Charger Standard Precautions
  
  
  
  
  
electrical system or to charge dry cell batteries.
  
  
To reduce risk of spark:
•Prevent external damage to AC and DC cords.
•When connecting charger, connect DC charging cord to the battery charge plug before connecting
Charger AC cord to electrical outlet.
•When disconnecting charger, always do so in reverse sequence of connecting procedure.
Break first connection as far away from battery as possible.
  
  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
 
    
Battery Storage
If you remove your batteries from the Battery Case, put them on a surface that cannot be damaged by acid fumes. Whenever a

surfaces it rests on for long periods of time.
Store batteries indoors in a dry environment, away from any open flames. Temperature range is 0˚C (32˚F) to 40˚C
TO AVOID DAMAGE TO BATTERIES DURING STORAGE, DO NOT PLACE THEM ENDTOEND
    
CLEANING INSTRUCTIONS
Tires:

Platform: The Platform of the Amigo is constructed of steel and coated with a durable automotive type finish.
Use cool water with mild soap to remove dirt and oils. Do not spray the entire vehicle with water. This will

Seat: The Vinyl Seat can be cleaned with a mild soap or detergent and a damp cloth. A vinyl cleaner

Floor Mat:


MAINTENANCE
Minimum maintenance should prevent unnecessary repairs. You will get years of dependable

Daily
Charge Batteries daily when the Amigo is used. Charge the Battery until fully charged to ensure

Monthly

light piece of emery cloth or brush and soda water.
  
  
  

Six Months
  
  
  
  
  
  
  
  
Figure 6 www.myamigo.com  

Yearly
  
  
  
Battery Maintenance
VRLA (Valve Regulated Lead Acid) Deep Cycle Batteries are used for operating your Amigo. They are
maintenance-free and are transportable on aircraft, buses, trains, etc. as there is no danger of spillage.

Fasteners Replacement


Microprocessor Controller (MPC)
Do not attempt to service the MPC or related electronic components, as this will void the warranty.
Fuse Replacement Instructions
An Auto Reset Fuse protects the wiring and battery in the event of a short circuit. If your Amigo stops abruptly,

If you suspect the Auto Reset Fuse is defective, use a jumper wire between the two terminals of the fuse.
If the Amigo runs now, replace the Auto Reset Fuse.
Battery Replacement
NOTE: Replacement Battery must meet passenger
and cargo aircraft travel requirements.
  
and remove Battery Front Cover.
  
  
the Red Wire Connection and remove it
from each Battery.
  
NOTE: Tampering with electrical or
mechanical parts will invalidate
your warranty.
ASIC MPC DIAGNOSTICS CODES
The Amigo is equipped with an ASIC MPC. This Controller has a Built-In Diagnostic Feature that will cause the Diagnostic Light LEDs
(located on either side of the battery gauge) to flash a numeric code indicating service issues and to aid in diagnoses. When indicating
a service problem, the Diagnostic Light LEDs will flash, hesitate for a moment, and then flash again. Follow the code listings below to
determine the problem. If the code indicates a service problem, contact your Local Service Representative or call the Amigo Service
Department at [phone] for instructions to verify and correct the problem.
**Note: First solution listed for each diagnostic code will x that problem 80% of the time. Attempt solutions in the order listed.
 
CODE CAUSE SOLUTIONS
1-1 EM Brake windings or connections are shorted
(1) Unplug handle cable and plug back in.
(2) Check all wiring connections and output.
(3) Disconnect brake and cycle key, if code changes to 1-2, replace brake.
(4) Replace controller.
1-2 EM Brake windings or connections are open or
EM brake release lever in "freewheeling position"
(1) Ensure EM brake lever is in drive position.
(2) Unplug handle cable and plug back in.
(3) Check all wiring connections and output.
(4) Replace brake.
(5) Replace controller.
1-4 Deadband Start Error (1) Make sure the throttle is disengaged.
2-1 Motor windings or connections are shorted
(1) Check motor wiring connections.
(2) Check running light (shorts).
(3) Disconnect brake and cycle key, if code changes to 2-2, replace motor.
(4) Replace controller.
2-2 Motor windings or connections are open or
EM brake release lever in "freewheeling position"
(1) Ensure EM brake lever is in drive position.
(2) Check motor wiring connections.
(3) Replace motor.
(4) Replace controller.
2-3 Power shortage
(1) Check / replace batteries.
(2) Check / replace charger & charge wires.
(3) Check / replace controller.
3-1 Over temperature condition
(1) Allow to sit idle for 15 minutes, restart and see if code disappears.
(2) Ensure EM brake and / or motor is not causing excessive amperage draw.
(3) Replace controller.
5-1 Controller drive FETS shorted (1) Replace controller.
5-2 Controller regenerative braking FETS shorted (1) Replace controller.
5-3 Throttle potentiometer or throttle
circuitry reading fail band fault
(1) Check to ensure handle cable is in good condition.
(2) Check that throttle lever moves freely and returns to center.
(3) Replace throttle potentiometer.
5-5 Component Failure (1) Replace controller.
5-6 Component Failure (1) Replace controller.
5-7 Component Failure (1) Replace controller.
5-8 Component Failure (1) Replace controller.
5-9 Component Failure (1) Replace controller.
5-10 Component Failure (1) Replace controller.
6-1 Bad software revision (1) Replace controller.
6-2 Bad PWM (Curlim) voltage (1) Replace controller.
6-3 Bad PWM (Curlim) voltage (1) Replace controller.

WIRING DIAGRAMS
ELECTROMAGNETIC INTERFERENCE
RADIO WAVE SOURCES MAY AFFECT POWERED MOBILE VEHICLE CONTROL.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered vehicles may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy
(EMI) emitted from sources such as radio stations, TV stations, amateur radio (HAM) transmitters, two-way radios and


The intensity of the interfering EMI energy can be measured in volts per meter (V/m). Each powered vehicle can resist
EMI up to a certain intensity. This is called its “Immunity Level.”The higher the immunity level, the greater the protection.
At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection

There are a number of sources of relatively intense electromagnetic fields in the everyday environment.


The sources of radiated EMI can be broadly classified into three types:
1. Handheld portable transceivers (transmitters-receivers) with antenna mounted directly on the transmitting unit.
 
cellular telephones and other personal communication devices.
Note: Some cellular telephones and similar devices transmit signals while they are ON, even when not being used.
2. 
These usually have the antenna mounted on the outside of the vehicle; and
3. Long-range transmitters and transceivers, such as commercial broadcast transmitters (radio and TV broadcast
antenna towers) and amateur (HAM) radios.
Note: Other types of handheld devices, such as cordless phones, laptop computers, AM/FM radios, TV sets,
CD players and cassette players and small appliances such as electric shavers and hair dryers,
so far as we know, are not likely to cause EMI problems to your powered vehicle.
Powered Vehicle Electromagnetic Interference (EMI)
Because EMI energy rapidly becomes more intense as one moves closer to the transmitting antenna (source), the EMI fields from
handheld radio wave sources (transceivers) are of special concern. It is possible to unintentionally bring high levels of EMI energy


of the powered vehicle.
Warnings
Electromagnetic Interference (EMI) from sources such as radio stations, TV stations, amateur radio (HAM) transmitters,
two-way radios and cellular phones, can affect electric vehicles. Following the warnings listed below should reduce the

1. 
and cellular phones while the vehicle is turned on.
2. Be aware of nearby transmitters, such as radio or TV stations and try to avoid coming close to them.
3. 
4. 
susceptible to interference from radio wave sources.
Note: There is no easy way to evaluate their effect on the overall immunity of the vehicle.
5. 
and note whether there is a source of EMI nearby.
Important Information
1. 20 volts per meter (V/M) is a generally achievable and useful immunity level against EMI
 
2. 
Charger
www.myamigo.com 

TravelMate Classic FD
www.myamigo.com  

EXPLODED VIEWS
TRAVELMATE #580001 (EXPLODED VIEW)
NOVEMBER 15, 2009 – PRESENT
CLASSIC FD #113001 (EXPLODED VIEW)
OCTOBER 12, 2009 – PRESENT
AMI0114436 - PRESENT
TravelMate Classic FD
www.myamigo.com  