Kilews KL-SSBN Mounting instructions

Screwdriver Slow Start Control Box
User Operation Manual
Model : KL – SSBN(BC6P&DC6P)
(Ver 1.0)
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com
Y2F124-5-006

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KL-SSBN(BC6P&DC6P)
BN Series Screwdriver
Signal I/O Control Box
Users's Manual
Copyright Notice :
This document is copyrighted, 2014, by Kilews Industrial Co., Ltd. All rights are reserved.
Kilews Industrial Co., Ltd., reserves the right to make improvements to the products described in this
manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of Kilews Industrial Co., Ltd.
Information provided in this manual is intended to be accurate and reliable. However, Kilews Industrial
Co., Ltd. Assumes no responsibility for its use, nor for any infringements upon the rights of third parties
whitch may result from this use.
Acknowledgements :
KL-SSBN(BC6P&DC6P) is a trademark of Kilews Industrial Co., Ltd.
BN is a series brushless screwdriver model with new control function of Kilews
SKP-32B-DC6P is a power supply with 24/32 voltage for screwdriver of Kilews
SKP-BE32HL-DC6P is a power supply with 24/32 voltage for screwdriver of Kilews
SKP-40B-DC6P is a power supply with 40 voltage for power torque screwdriver of Kilews

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1. Introduction
1.1 Overview
The KL-SSBN(BC6P&DC6P) is an intelligent PLC-to-Screwdriver I/O control module containing built-in
microprocessor. Screwdriver is remotely controlled through a simple set of command protocols issued
in binary format and transmitted in RS-485 communication interface.
KL-SSBN(BC6P&DC6P) provide slow-start function to improve screw tightening quality under manual
operation.
KL-SSBN(BC6P&DC6P) provide three digital output lines to output start, brake and reverse signals to
external device. All output signals use MOSFET relay output to support mostly PLC interface.
KL-SSBN(BC6P&DC6P) is the best choice for screwdrivers apply to integrate with PLC in automatic
applications.
1.2Applications
Assembly qulity control system
Soft start control

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2. Installation Guideline :
2.1 Assembly Description :
1. KL-SSBN(BC6P&DC6P) signal I/O control box support connect to both 32V (SKP-32B-DC6P,
SKP-BE32HL-DC6P) and 40V (SKP-40B-DC6P) power supply.
2. KL-SSBN(BC6P&DC6P) support all 24V, 32V and 40V voltage, it can apply to all KILEWS BN series
screwdriver. (BN200 / BN500 / BN800 / TBN / RBN)
3. Please make sure to connect screwdriver with the suitable power supply model.
4. KL-SSBN(BC6P&DC6P) support another alternative KILEWS standard anti EMI cable (3M) to
connect to BN series screwdriver, it can reduce electromaganetic interference
5. Please connect KL-SSBN(BC6P&DC6P) to screwdriver then connect to power supply
6. KL-SSBN(BC6P&DC6P) is designed to operation only with the KILEWS BN-BC6P series brushless
screwdriver.
(If connect to the old BC series brushless screwdriver, all function will not work correctly)
BN Screwdriver
KL-SSBN
Signal Controller
SKP-40B-DC6P
BN Power Controller
SKP-32B-DC6P
BN Power Controller
SKP-BE32HL-DC6P
BN Power Controller

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2.2 Connector I/O wiring description :
Please find the 14 Pin connector on top of the controller box and follow the input and output control
functions wiring :
1. When screwdriver is started, output signal to Pin 1 and COM(-) (Pin 4)
2. When screwdriver is braked, output signal to Pin 2 and COM(-) (Pin 4)
3. When screwdriver run reversed, output signal to Pin 3 and COM(-) (Pin 4)
2.3 Pin assignment description :
Pin No. Function I/O Loop Interface
1 Start Output Output MOS Relay
2 Brake Output Output MOS Relay
3 Reverse Output Output MOS Relay
4 COM(-) - Common for output
2.4 Relay output wiring diagrams :
Regulate the spike voltage generated on the inductive load as follows :
※MOS Relay output circuit max is DC +/-40 V, +/-250mA
1.START
Output
(Orange)
2.BRAKE
Output
(Red)
3.REVERSE
Output
(Brown)
4.COM(-)
(Black)

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3. Operation Description :
3.1 Panel setting description :
No. Function Description
1
Power / Comm. Error
/ Gate Enable LED
(Green / Blink)
1. Power on and connected display Green light on
2. When disconnect or loss communication with screwdriver , display
Green light and blink every 0.5 sec.
2
▲
(UP) 1. Press
▲
button for 6 sec to reset to factory default values
(RC:0.0，SP:L0)
3
▲
(UP) +
▼
(DOWN)
1. Press both
▲
and
▼button for 2 Sec to enter setting mode, LED
display [RC].
2. Press both button for 1 Sec to change to set next function.
3. LED display [RC]-[SP]-- Exit.
4.
Screwdriver control will be disabled and the power light will flash
each 5 Sec between setting mode.
5. Use
▲
or▼button to change the setting value
RC : Slow start time 0.0 ~ 9.9 Sec.
SP : Slow start speed level L0 ~ L9
4 Slow Start
Switch
1. Toggle this switch to disable or enable [RC] [SP] function, LED
display will turn off when function is disabled.
2. If function is enabled, LED will display [NO] , [L1] ~[L9] depends on
the setting status.
2.Increase
Button
3.Decrease
Button
4.Slow Start
Switch
1.Power
Indicate
(Green)

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3.2 LED Display in setting mode and error code description :
Symbol Definition Description
Set Slow Start Time
1. Press
▲
+ ▼for 2 Sec, LED will display [RC]
2. Use
▲
or ▼to increase or descrease slow start time
value from 0.0 to 9.9 sec
Set Slow Start
Speed
Level
1. Press
▲
+▼for 1 sec after set [RC], LED will display [SP]
2. Use
▲
or▼to increase or descrease slow start speed level
from L0 (100%, Disable) or L1 to L9 (30%~90%)
Slow Start
Speed Level
1. When [SP] set to [L1] ~ [L9], indicate the slow start speed
level.
No Slow Start
Function 1. When [SP] set to [L0] , disable slow start function
Under Voltage
Protection
1. Screwdriver will stop when the operation voltage is lower.
2. LED will display [E3] to indicate Over voltage protection.
3. Screwdriver will disable 10 sec then automaic recovery
Over Temp.
Protection
1. Screwdriver will stop when the operation temperature is
higher.
2. LED will display [E4] to indicate Over temperature
protection.
3. Screwdriver will disable 10 sec then automaic recovery
Stall Protection
1. Screwdriver will stop when motor is abnormal stalled after
start.
2. LED will display [E5] to indicate stall protection.
3. Screwdriver will disable 10 sec then automaic recovery
Push plate Error
1. Screwdriver will stop when push plate change between
motor running.
2. LED will display [E7] to indicate abnormal operation.
3. Switch push plate back to recovery
Brake Error
1. Screwdriver will stop when the abnormal brake signal
appeared before start.
2. LED will display [E8] to indicate abnormal brake error.
3. Check and fix the brake mechanism to recovery
Memory Error
1. Screwdriver will stop when the internal flash memory fail.
2. LED will display [E9] to indicate internal flash memory
error.
3. Screwdriver will disable 10 sec then automaic recovery

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4. Techical Diagram :

KL-SSBN
12
3
5
6
8
4
12
7
10
11
14
13 9