Kilowatt Labs 7100-48-B-2C-TM-SD-A-G User manual

SIRIUS CAPACITOR MODULE
User Manual
Model number: 7100-48-B-2C-TM-SD-A-G
Version 1.0; Release Date: July 2019
Author:
Mamoona Khalid

Introduction
The Sirius Capacitor Module (“Sirius”) is supercapacitor-based storage that uses supercapacitors as storage
cells instead of chemical cells. Kilowatt Labs’ proprietary balancing, control and charge retention algorithms
control the operation of the supercapacitor-based Modules, making Sirius a safe, efficient and effective
alternative to chemical batteries wherever chemical batteries are deployed.
Legal Provisions
No part of this User Manual (“Manual”) may be reproduced, or transmitted, in any form or by any means,
without the prior written permission of Kilowatt Labs, Inc. (“Kilowatt” or the “Company”). Specifications in
this Manual are subject to change without notice. While every attempt has been made to make the Manual
accurate and up-to-date, users are cautioned that product improvements may cause the Company to make
changes to specifications without advance notice. Users are encouraged to consult the Company or its
Resellers before using the Manual. Neither the Company nor its Resellers shall be liable for any indirect,
incidental, or consequential damages under any circumstances caused by reliance on the material presented,
including, but not limited to, omissions, typographical errors, arithmetical errors or listing errors in the content
material. The content of this manual shall not be modified without the written authorization of the Company.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. Kilowatt Labs® is a registered
trademark of the Company.

Contents
1. Safety Instructions:.................................................................................................................................5
1.1 Symbols Convention:......................................................................................................................5
1.2 Safety Precautions:.........................................................................................................................5
1.3 Module Connection Safety Precautions:........................................................................................6
1.4 Shipping..........................................................................................................................................7
1.5 Qualified Installer ...........................................................................................................................7
2. Product Introduction..............................................................................................................................7
2.1 Part Number...................................................................................................................................7
2.2 Product Overview:..........................................................................................................................8
2.2.1 Appearance: .................................................................................................................................8
2.2.2 Mechanical Drawings: ..................................................................................................................9
2.2.3 Dimension and Weight.............................................................................................................. 11
2.3 Front Panel Description:.............................................................................................................. 11
3. Module Installation: ............................................................................................................................ 14
3.1 Inspection:...................................................................................................................................... 14
3.2 Safety Gear: .................................................................................................................................... 15
3.3 Unpacking and Contents Check:..................................................................................................... 15
4. Operation Procedures:........................................................................................................................ 16
4.1 Module Configuration: ................................................................................................................... 16
4.2 Software Configuration:.............................................................................................................. 17
5. Recovery Procedure: ........................................................................................................................... 20
6. Connecting the Module in Parallel or in Series:.................................................................................. 21
6.1 Parallel Connection of Sirius Modules:........................................................................................... 21
6.2 Series Connection of Sirius Modules:............................................................................................. 22
7. Automatic Safety Shutdown................................................................................................................ 25
8. Trouble Shooting................................................................................................................................. 26
9. Features:.............................................................................................................................................. 27
9.1 Key Features:................................................................................................................................... 27
9.2 Physical features:............................................................................................................................. 27
9.3 Technical Features:.......................................................................................................................... 28
10. Shelf Life:............................................................................................................................................. 28
11. Maintenance: ...................................................................................................................................... 29
12. Disposal: .............................................................................................................................................. 29

13. Test Procedures:.................................................................................................................................. 29
13.1 Round Trip Efficiency Test:.............................................................................................................. 29
13.3 Test Method for Self-Discharge: ................................................................................................. 30
14 FAQs: ................................................................................................................................................... 30

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
5
1. Safety Instructions:
This manual contains instructions for unpacking, mounting, installation and operation of a Sirius Module.
Please read this manual carefully before operating the system and follow all warnings and safety instructions
to prevent accidents. The Sirius Module must be installed by trained personnel.
1.1 Symbols Convention:
Safety instructions and general information that appears in this manual are described.
1.2 Safety Precautions:
The Sirius Modules are designed to provide years of trouble-free operation. Proper handling is required to
avoid damage to the Module. In particular the following precautions should be observed.
•Personal Safety:
→Always wear proper personal protective equipment (eyes protection, gloves and safety shoes).
→Always make sure charger is set as recommended.
→Always make sure chargers are disconnected while working on Modules.
•Module Safety:
→Do not subject the Module to strong impact.
Caution!
‘’Caution” indicates hazardous situation which, if not avoided could
result in minor or moderate injury.
Warning!
‘’Warning” indicates hazardous situation which, if not avoided could
result in major injury or death.
Danger!
‘’Danger” indicates hazardous situation which, if not avoided could
result in serious injury or death.
Note!
‘Note” provides tip that are valuable for optimal operation of your
product.

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
6
→Do not dispose the Module in a fire.
→Do not crush or puncture the Module.
→Do not charge the Module when the temperature is below -30oC.
→Do not charge the Module when temperature is above 80oC.
→Do not operate the Module above the specified voltage.
→Under no circumstances charge/discharge the Module at more than 296A.
→Under no circumstances must the charging voltage exceed 55 Vdc for more than 60 seconds.
→Do not expose the Module to temperature in excess of 80°C.
→Do not place the Module near a heat source, such as a fireplace.
→Do not disassemble the Module under any circumstances.
→Do not touch the Module with wet hands.
→Do not expose the Module to moisture or liquids.
→Keep the Module away from children and animals.
→Ensure precautions to prevent short-circuit under all circumstances.
→Do not connect or disconnect terminals from the Module without first disconnecting the load.
→Do not touch the terminals with conductors while the Module is charged. Serious burns, shock, or
material fusing may occur.
→Protect surrounding electrical components from incidental contact.
→When connecting to external devices ensure that galvanic isolation does not exceed 1000V.
→Do not use the Module in open-environment, in rain, or in a place exposed to water and other liquids.
→Do not subject the Module to high pressure.
→Do not place any object on top of the Module.
→It is not recommended to stack more than 3 Modules.
→Do not step on the Module.
→Do not drop the Module. Internal damage may occur that will not be visible.
→Do not stack Modules once they have been removed from the packaging, instead the Modules should be
placed on shelving.
→In case the Module is physically damaged due to any event, do not install and energize the Module under
any circumstances and immediately contact your Reseller.
1.3 Module Connection Safety Precautions:
→All Modules must be at 100% SOC before connecting in series or in parallel.
→The maximum number of Modules that can be connected in series is 8 with a Module Combiner.
Please contact your Resellers for the Module Combiner.
→Do not connect more than 8 Modules in Series.
→Modules cannot be connected in Series-Parallel combination under any circumstance.

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
7
1.4 Shipping
Sirius Capacitor Modules are shipped out via Air and Sea.
If the Modules are shipped via Air, please follow the instructions given below:
•Carefully remove the nails from all the four sides of the wooden box and open it.
•Remove the foam and shrink wrap and open the carton box and lift the Module manually.
If the Modules are shipped via Sea, please follow the instructions given below:
•Carefully remove the Module from the pallets after cutting the packing strip holding the Modules to
the shipping pallets.
•Open the carton box and lift the Module manually.
1.5 Qualified Installer
Selling and installation of this Module is only through the Company’s Resellers who are trained on
installation, operation and maintenance of the Sirius Modules.
2. Product Introduction
2.1 Part Number
1) Capacity of Module in Wh
2) Nominal Voltage of the Module
3) Terminals are on the Front Side
4) Maximum Charge Rate of the Module
5) Total Monitoring
6) With Safety
7) With Alarm
8) General Module
Note!
If you want to connect more than 8 modules in series, please contact your
Reseller.

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
8
2.2 Product Overview:
2.2.1Appearance:
The appearance of the Sirius Module is shown below:

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
9
2.2.2Mechanical Drawings:
Front View
Isometric View

Sirius Capacitor Module –User Manual Model Number -7100-48-B-2C-TM-SD-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
10
Side View
Top View