Kimray TREATER Owner's manual

TREATER VALVE

All Rights Reserved.
All contents of this publication including illustrations are believed to be
reliable. And while efforts have been made to ensure their accuracy, they
are not to be construed as warranties for guarantees, express or implied,
regarding Kimray products or services described herein or their use or
application. All sales are governed by our terms and conditions, which are
available on request.
Kimray reserves the right to modify or improve the designs or specications
of such products at any time without prior notice.
©2015 Kimray Inc.

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Model: TREATER / DUMP
Contents
A Before you start.................................................4
A1 Scope............................................................4
A2 Introduction ................................................... 4
A3 Description....................................................4
A4 Maintenance ................................................. 4
A5 Changes and Updates ..................................4
A6 Special Tools & Equipment ...........................5
A7 Orientation .................................................... 6
INSTALLATION
1 Installation .........................................................7
DISASSEMBLY
2 Weight & Drip Pot .............................................9
3 Lever Hub ........................................................10
4 Shaft ................................................................ 11
5 Bonnet .............................................................13
6 Trunnion Hub ..................................................14
7 Stem Assembly ...............................................14
8 Housing ...........................................................15
9 Diaphragm Assembly .....................................15
10 Removable Seat ..............................................16
INSPECTION
11 Inspection & Cleaning ....................................17
ASSEMBLY
12 Removable Seat ..............................................20
13 Diaphragm Assembly .....................................21
14 Housing ...........................................................22
15 Stem / Hub Sub-Assembly .............................23
16 Bonnet .............................................................24
17 Stem .................................................................25
18 Plugs&StufngBox .....................................26
19 Lever Hub .......................................................26
20 Drip Pot Assembly .........................................28
21 Serial Tag .........................................................28
TESTING
22 Flow Direction & Check Leaks............................... 29
23 Start-up & Test ................................................29

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Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
ǂConguration of Water Valve is a trademark of Kimray, Inc.
WARNING:
DO NOT exceed the maximum pressure specied on the
nameplate. Under no circumstances should the regulator
supply pressure ever exceed the maximum psig.
A4 Maintenance
Maintenance should be performed on a regular basis.
Initial intervals of 12 months is recommended. The
maintenance interval may increase or decrease
depending on changing application environments. The
valve can be repaired without being removed from the
piPing.
Related Publications
The following publications are applicable for the regulator
Number Type Title
Catalog Pages D:10.1-5
Abbreviations / Acronyms
The abbreviations that follow are used in this manual.
Term Denition
SWA Screwed, Water, Angle
FWA Flanged, Water, Angle
Commonly Replaced Parts
• Trim Set
• Diaphragm
• O-Ring
Occasional Replacement Parts
• Body
A5 Changes and Updates
A Before you start
CAUTION:
The instructions provided herein should be completely
reviewed and understood before operating or reparing this
equipment. All CAUTION and WARNING notes must be
strickly observed to prevent personal injury or equipment
damage.
A1 Scope
NOTE:
Do not install, operate, or maintain a treater valve
without being fully trained and qualied with the Kimray
installation, operation and maintenance manual.
To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the
contents of this manual, including all safety cautions and
warnings.
If you have any questions about this manual, contact
your Kimray applications support group before proceed-
ing.
A2 Introduction
This repair manual contains information for the SWA and
FWA treater valves.
A3 Description
The Kimray treater valve is designed as an oil or water
valve for emulsion treaters, water knockouts and
gunbarrels. The treater valve is ideal for salt water
disposal syStems.
CAUTION:
When ordered, the treater valve Conguration and
construction materials were selected to meet specic
pressure, temperature, pressure drop and uid conditions.
Since some Body / trim material combinations are limited
in their pressure drop and temperature ranges, do not
subject the pressure regulator to any other conditions
without rst contacting the Kimray Inc, sales ofce or a
sales / applications representative.

OIL & WATER VALVES
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Kimray reserves the right to modify or improve the special tools and equipment designs or specications at anytime without notice.
SPECIAL TOOLS AND EQUIPMENT
A6
Tip:
Kimray recommends using the above
special tools and equipment for
disassembly, assembly and new part
replacements.
Kimray Seat Wrenches
2 in.
#384SW
3 in.
#385SW
4 in.
#386SW
6 in.
#1771SW

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OIL & WATER VALVES
Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
Kimray reserves the right to modify or improve the designs or specications of such products at anytime without notice.
See catalog section D for additional information
✴ Recommended spare parts and stocked as repair kits
A7
ORIENTATION
2" Angle Body Shown
6
1
41 30
7
40
42
8
28
26
11
32
9
39
33
38
37
31
35 ,
10
43
34
16
17
27
2
3
12
4
13 14 15
5
25
24
19
21
23
36
29
22
20
18
6
1
41 30
7
40
42
8
28
26
11
32
9
39
33
38
37
31
35 ,
10
43
34
16
17
27
2
3
12
4
13 14 15
5
25
24
19
21
23
36
29
22
20
18
✴
✴
✴
✴
✴
✴
Item Description Qty
1Weight 1
2 Bonnet 1
3 Diaphragm Housing 1
4 Drip Pot 1
5Body 1
6 Hex Bolt 1
7Lever Bar 1
8Lever Hub 1
9Packing Ring 1
10 Stufng Box 1
11 Nut 1
12 Key 1
13 Trunnion Shaft 1
14 Gasket 1
15 Plug 1
Item Description Qty
16 Nipple 1
17 Bleed Valve 1
18 Diaphragm Plate 1
19 Diaphragm 1
20 Disc 1
21 Seat 1
22 Ratio Plug 1
23 Pivot 1
24 Removable Seat 1
25 Nut 12
26 Screw 12
27 Screw 4
28 Screw 2
29 Plug 1
30 Gasket 1
Item Description Qty
31 Packing, Teon 1
32 Pin, Groove 2
33 Name Plate 1
34 Link Hub 1
35 Snap Ring 2
36 Link Pin 1
37 Stem 1
38 Hub Link Key 1
39 Diaphragm 1
40 Set Screw 1
41 Packing Follower 1
42 Nut 2
43 Thrust Washer 1
✴
✴ ✴
✴
✴
✴
✴
✴
✴
✴
✴
✴

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1 Installation
Before installing the treater valve,
inspect it for shipment damage and for
foreign material that may have
collected during shipment. Inspect the
openings in the valve and clean the pipe
lines to remove scale, chips and debris.
Verify all pressure connections are tight
before pressurizing the syStem.
1. Install the valve with the arrow on
the Body pointing in the direction
of ow. The direction of ow indi-
cated will not necessarily prevent
ow in the opposite direction.
See Fig. 1-1
2. Install the valve using good
piPing practices. For anged
bodies use a suitable Gasket
between the Body and the pipeline
anges. For threaded(NPT)
bodies, use TFE tape or pipe thread
sealant on external pipe threads.
3. Install gas equalizing line to 1/4”
connection of Drip Pot. Do not
share this line with any other
equipment.
4. Adjust weight on Lever Arm. All the
way out towards the end of lever
bar will achieve 4 ft. of liquid head.
All the way in towards Hub Assembly
will achieve 2 ft. of liquid head.
ǂConguration of Water Valve is a trademark of Kimray, Inc.
DO NOT install a regulator
anywhere in gas equalizing
line.
DO NOT use equalizing
line as a source of gas for
any other device.
Oil LEG
Kimray
Treater Valve
Do not bow equalizing
line or water will collect
and freeze or cause
uneven operation
Opening vent valve will
cause treater valve to
open.
Kimray
Treater Valve
Water LEG
NOTE:
The ange bodies are not rated to
the ANSI class pressure. Connection
rating can be higher than Body rating.
NOTE:
Never stand directly over or in
front of a valve when the syStem is
pressurized. the valve could suddenly
open, blowing debris into the person’s
face and eyes.
NOTE:
DO NOT connnect gas equilizing line
to gas vent line, burner manifold or
downstream of mist extractor. DO
NOT share equalizer lines.
NOTE:
Liquid drain on gas
equalizing line.
Fig. 1-1

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Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
Fig. 1-2
Fig. 1-2 shows a single weight all
the way out on a standard Lever Bar
allowing the maximum 4 feet of liquid
head.
Fig. 1-3 shows two weights all the way
out on the longer Lever Bar allowing
the maximum 12 feet of liquid head.
Table 1 - Lengths and Weights
Size Standard
Lever Bar
(Hi-Head)
Lever Bar
Weight
Part No’s.
2419 419L 424
3 420 420L 425
4 420 420L 426
6 420 420L 426
All heights subject to liquid with a specic gravity of 1.
For gravity correction, multiply the above Figures by Where “G” is the specic gravity of the owing liquid.
1
G
ǂConguration of Water Valve is a trademark of Kimray, Inc.
Fig. 1-3
4 ft.
12 ft.
Not to scaleNot to scale

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Model: TREATER / DUMP
DISASSEMBLY
Secure valve in vise, remove the weight by loosening
the Bolt. Unscrew Drip Pot from Nipple and remove
Bleed Valve from Drip Pot. See Fig. 2-1
Remove both Bolts from the Lever Hub and remove
Lever. See Fig. 2-2
2 Weight & Drip Pot
Bleed
Valve
Drip Pot
Body
Weight
Lever
Nipple
Lever
Hub
Lever
ǂConguration of Water Valve is a trademark of Kimray, Inc.
Fig. 2-1
Fig. 2-2
Bolt
Bolt

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OIL & WATER VALVES
Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
DISASSEMBLY
Fig. 3-1
Fig. 3-2
Loosen Locking Screw from Lever Hub.
See Fig. 3-1
Remove Lever Hub from Shaft be careful to not bend the
Shaft.
Remove Key from Lever Hub. See Fig. 3-2
NOTE:
The Lever Hub may be difcult to remove from the Shaft if
so remove the Shaft from the Bonnet place into a vice and
heat the Lever Hub with a torch.
3 Lever Hub
Loosen the
Locking
Screw
Remove
Key
ǂConguration of Water Valve is a trademark of Kimray, Inc.

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DISASSEMBLY
✴ Recommended spare parts and stocked as repair kits
Fig. 4-1
Use an adjustable wrench to remove the Nut.
See Fig. 4-1
Remove Packing Follower behind Nut. See Fig. 4-2
Remove Stufng Box Assembly. See Fig. 4-3
4 Shaft
Packing
Follower
Gasket
Thrust
Washer
Stufng
Box
Packing
Ring
Teon
Packing
Fig. 4-2
Fig. 4-3
✴
✴
✴
✴
✴

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Model: TREATER / DUMP
DISASSEMBLY
Use a wrench to remove the Plug.
Remove Gasket from Plug. See Fig. 4-4
Use large punch and carefully tap Shaft out.
See Fig. 4-5
NOTE:
If Shaft is bent, it may be necessary to cut the Shaft off,
then tap the Trunnion Shaft out. See Fig.4-6
Fig. 4-4
Fig. 4-5
Fig. 4-6
Key
Trunnion
Shaft

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DISASSEMBLY
Kimray reserves the right to modify or improve the designs or specications of such products at any time without notice.
5 Bonnet
Remove 4 Bolts from Bonnet and remove Bonnet.
See Fig. 5-1
NOTE:
If Bonnet is stuck, pry gently with a at blade screw
driver.
Remove
Bonnet
Fig. 5-1

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Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
DISASSEMBLY
6 Trunnion Hub
7 Stem Assembly
Loosen Diaphragm Bolt and remove Stem Assembly
from Body. See Fig. 7-1
Pull Pin from Stem Assembly.
Pull Stem through Diaphragm Bolt.
Remove Diaphragm.
Remove Retainer from Diaphragm Bolt. See Fig. 7-2
Pin
Diaphragm
Retainer
Diaphragm
Bolt
Stem
ǂConguration of Water Valve is a trademark of Kimray, Inc.
Snap
Rings
Hub
Link Pin
Remove Snap Rings.
Remove Pin.
Remove Trunnion Hub. See Fig. 6-1
Fig. 6-1
Fig. 7-1
Fig. 7-2
✴
✴
✴

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DISASSEMBLY
NOTE:
If Bonnet is stuck, tap with hammer if Bolts break off
during removal, knock them out with a punch and hammer.
Diaphragm
Plate
Diaphragm
Disc
Seat
Ratio
Plug
Pivot
Removable
Seat
Upper
Housing
9 Diaphragm Assembly
Loosen Diaphragm Assembly with a wrench and
remove Pivot. See Fig. 9-1
8 Housing
Remove Bolts connecting Upper Housing to Lower Body.
See Fig. 8-1
Fig. 8-1
Fig. 9-1
✴
✴

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Model: TREATER / DUMP
Kimray reserves the right to modify or improve the designs or specications of such products at any time without notice.
DISASSEMBLY
10 Removable Seat
NOTE:
Remove Seat only if Seating area is damaged.
Removable
Seat may
be difcult
to remove
use, Seat
Wrench.
Unscrew Removable Seat. See Fig. 10-1
Remove Gasket from Removable Seat. See Fig. 10-2
Fig. 10-1
Fig. 10-2

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Model: TREATER / DUMP
INSPECTION
Kimray reserves the right to modify or improve the designs or specications of such products at any time without notice.
Item Description Qty
1Lever Hub 1
2 Nut 1
3Stufng Box 1
4 Bonnet 1
5 Plug 1
6 Stem 1
7 Housing 1
8Removable Seat 1
9Body 1
11 Inspection & Cleaning
Item numbers 1- 9 should be sandblasted or cleaned
1
2
34
5
6
7
8
9
Fig. 11-1

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Model: TREATER / DUMP
INSPECTION
Wire brush to clean the following:
Plug See Fig. 11-1
Stufng Box See Fig. 11-2
Nut See Fig. 11-3
Bonnet See Fig. 11-4
Stem See Fig. 11-5
Diaphragm Plate See Fig. 11-6
Ratio Plug See Fig. 11-7
Removable Seat See Fig. 11-8
Housing See Fig. 11-9
Body See Fig. 11-10
Use an air nozzle to blow out the particles
from inside.
NOTE:
Any loose particles left inside could cause leakage.
Flip Bonnet over and verify that communication hole
is clear and free of debris. See Fig. 11-4
Fig. 11-1
Fig. 11-2
Fig. 11-3
Fig. 11-4
Fig. 11-5
Fig. 11-6
Fig. 11-7

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Model: TREATER / DUMP
INSPECTION
Fig. 11-8
Fig. 11-9
Fig. 11-10

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OIL & WATER VALVES
Installation, Operation & Maintenance Guide
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Model: TREATER / DUMP
ASSEMBLY
12 Removable Seat
Apply all purpose grease to the Seat area of the Body as
shown. See Fig.12-1
Flip Removable Seat upside down and apply all purpose
grease. See Fig. 12-2
Install Removable Seat in Body, may have to use Seat
Wrench. See Fig. 12-3 & 12-4
CAUTION:
Over tightening the Seat can tear the Gasket.
Apply all purpose
grease HERE
Use all
purpose
grease
HERE
Gasket
Fig. 12-1
Fig. 12-2
Fig. 12-3
Fig. 12-4
Body
Seat Wrench
Removable
Seat