Kinco HP043-20DT User manual

Kinco-HP
User Manual
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CONTENT
CHAPTER 1 GENERAL INTRODUCTION........................................................................................................ 3
1.1 SUMMARY......................................................................................................................................................3
1.2 PRODUCT LIST...............................................................................................................................................3
1.3 ENVIRONMENTAL CONDITION........................................................................................................................3
1.4 SPECIFICATION...............................................................................................................................................5
1.4.1 display specification.............................................................................................................................. 5
1.4.2 PLC specification...................................................................................................................................5
1.4.3 Appearance............................................................................................................................................ 7
1.4.4 Dimension.............................................................................................................................................. 8
CHAPTER 2 PLC INTRODUCTION.................................................................................................................... 9
2.1 FUNCTIONS.................................................................................................................................................... 9
2.1.1 CPU Status and LEDs............................................................................................................................9
2.1.2 USB Programming port......................................................................................................................... 9
2.1.3 Serial Communication Port................................................................................................................. 10
2.1.4 High Speed Counter and High Speed Pulse Output............................................................................ 10
2.1.5 Edge Interrupts.....................................................................................................................................11
2.1.6 Data Retentive and Data Backup.........................................................................................................11
2.1.7 Real-time Clock (RTC).........................................................................................................................12
2.1.8 Backup Battery.....................................................................................................................................12
2.2 WIRING DIAGRAM........................................................................................................................................13
2.3 DIMENSION..................................................................................................................................................14
2.4 TECHNICAL SPECIFICATION......................................................................................................................... 14
CHAPTER 3 SOFTWARE INTRODUCTION.....................................................................................................17
3.1 HMI PROGRAMMING................................................................................................................................... 17
3.1.1 Create project.......................................................................................................................................17

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3.1.2 Edit configuration ............................................................................................................................... 20
3.1.3 download link for HMI manual........................................................................................................... 20
3.2 PLC............................................................................................................................................................. 20
3.2.1 introduction..........................................................................................................................................20
3.2.2 Install driver of USB programming port............................................................................................. 21
3.2.3 High speed counter.............................................................................................................................. 32
3.2.3.1 Operation Modes and Inputs of the High-speed Counters............................................................33
3.2.3.2 Control Byte and Status Byte........................................................................................................34
3.2.3.3 Preset value (PV value) setting.....................................................................................................36
3.2.3.4 “CV=PV” Envent No....................................................................................................................38
3.2.3.5 How to use high speed counter.....................................................................................................39
3.2.4 How to use high speed pulse output.....................................................................................................41
3.2.4.1 High speed pulse output instruction..............................................................................................42
3.2.4.2 How to use PLS instruction.......................................................................................................... 42
3.2.4.2.1 High-speed Pulse Output Function of HMI-PLC.................................................................. 43
3.2.4.2.2 PTO/PWM Register...............................................................................................................45
3.2.4.2.3 PTO Operations..................................................................................................................... 46
3.2.4.2.4 PWM Operations................................................................................................................... 49
3.2.5 How to Use Position Control Instructions...........................................................................................50
3.2.5.1 How to Modify the Current Value of Position Control Instructions.............................................50
3.2.5.2 Can it change maximum output frequency when position control instruction is executing.........53

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Chapter 1 General Introduction
1.1 Summary
Kinco HMI-PLC combine HMI and PLC. It is Kinco ecomony integrated product.
Based on powerful functions、high performance and high reliability, Kinco improve hardware
designing of HMI-PLC. It cancel the wiring and communication of HMI and PLC, so it will
reduce cost.
Kinco HMI-PLC is integrated product with high price-performance ratio.
1.2 Product List
Item
Type
Specification
HMI-PLC
HP043-20DT
DC24V，DI 9*DC24V，DO 9*DC24V，2*AI
Communication port：1*RS485
Expansion：no
1.3 Environmental Condition
Kinco HMI-PLC accords with GB/T 15969.3-2007（idt IEC61131-2：2007）standard and test
specifications.
The following table lists the conditions and requirements for HMI-PLC to work properly. It is
the user's responsibility to ensure that the service conditions are not exceeded.
Transport and storage
Ambient
conditions
temperature
-10℃～+60℃
relative
humidity
10%~95%, no condensation
Altitude
Up to 3000 m

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Mechanical
conditions
Free falls
within manufacturer's original packaging, 5 falls from 1m
of height.
Normal Operation
Ambient
conditions
air
temperature
Open equipment : -10 --- +55°C; Enclosed equipment: 0～
50℃
relative
humidity
10%~95%, no condensation
Altitude
Up to 2000 m
Pollution
degree
for use in pollution degree 2.
Mechanical
conditions
Sinusoidal
vibrations
5<f<8.4Hz, Occasional: 3.5mm amplitude; Continuous:
1.75mm mplitude.
8.4<f<150, Occasional: 1.0g acceleration; Continuous:
0.5g acceleration.
Shock
occasional excursions to 15g, 11 ms, half-sine, in each of 3
mutually perpendicular axes.
Electromagnet
ic
compatibility
(EMC)
Electrostatic
discharge
±4kV Contact, ±8kV Air. Performance criteria B.
High energy
surge
a.c. main power: 2KV CM, 1KV DM;
d.c. main power: 0.5KV CM, 0.5KV DM;
I/Os and Communication port: 1KVCM.
Performance criteria B.
Fast transient
bursts
main power: 2KV, 5KHz. I/Os and Communication port:
1KV, 5KHz.
Performance criteria B.
Voltage drops
and
interruptions
a.c. supply: at 50Hz, 0% voltage for 1 period; 40% voltage
for 10 periods; 75% voltage for 20 periods.
Performance criteria A.
Ingress Protection Rating
IP65

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1.4 specification
1.4.1 display specification
LCD size
4.3” TFT(16：9)
Resolution
480*272
Color
65536
Brightness
250cd/m2
Back light
LED
Touch panel
4 lines，resistor web（4H）
Life
50000 hours
Memory
128M Flash+32M DDR
Recipe
memory
256KB+RTC
Expansion
memory
1 USB Host
Programming
download
1 USB
1.4.2 PLC specification
Parameters
HP043-20DT
Power supply
Rated voltage
DC24V
Voltage range
DC20.4V－28.8V
I/O
communication
Digital IO
9*DI/9*DO

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Analog IO
2*AI（Only voltage input）
Expansion
No
Programming port
USB2.0
Serial port
1*RS485，max. 115.2kbps。
Programming port、Modbus RTU master and slave、free protocol
High speed counter
Single
Double
4
4, HSC0、HSC1 max.50KHz，HSC2、HSC3 max.20KHz
4，HSC0、HSC1 max.50KHz，HSC2、HSC3 max.10KHz
High speed output
3
0 and 1 max.50KHz（The load resistor is less than 3KΩ if maximum
frequency）。
3 max. 10KHz。
Interrupt
4，I0.0-I0.3 can be on/off interrupt。
Memory area
Programming
Max. 4K instruction
Users data
M area 1K bytes；V area 4K bytes
DI
2 bytes
DO
2 bytes
AI
2 bytes
AO
2 bytes
Data backup
E2PROM，448 bytes
Retentive range
4K bytes. Lithium battery ，3 year at normal temperature
Others
RTC
256
1ms time base：4
10ms time base：16

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100ms time base：236
Interrupt
2，0.1ms time base。
Counter
256
RTC
Yes. The difference is less than 5min/month at 25℃.
1.4.3 Appearance
display and control area
digital IO
Power supply 24V
PLC RS485
HMI programming port
HMI expansion memory
Digital IO
PLC programming port
Analog IO

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1.4.4 Dimension
Dimension
132*102*40.1mm
Cutout size
119*93mm

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Chapter 2 PLC Introduction
2.1 Functions
2.1.1 CPU Status and LEDs
The CPU has two modes: STOP mode and RUN mode.
In RUN mode, the CPU executes the main scan cycle and all interrupt tasks.
In STOP mode, the CPU will set all output channels (including DO and AO) to the known
values which are specified in the [Hardware Configuration] through Kincobuilder, and only
process communication requests which comes from KincoBuilder software and other Modbus
RTU master device.
Change CPU status
HMI-PLC provides one way for manually changing the CPU status: Executing [RUN] or
[STOP] in Kincobuilder.
Usually when the PLC is power on, default status of PLC is RUN status.
Below situation, the PLC status depend on Kincobuilder programming
a— PLC RUN mistake (strong mistake) will stop the PLC
b— The user use Kincobuilder [setup], PLC is RUN/STOP status
c— Users use STOP instruction to stop PLC
d— If downloading project failed, PLC will keep STOP status.
2.1.2 USB Programming port
HMI-PLC uses USB (USB2.0 ) port as programming port. The connector port is same as
HMI programming port. Users can use cables with same connector port for PLC
programming.

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In PC, the programming port of HMI-PLC will be a virtual COM port, you must install
the driver for it when using in PC first time. After finishing installing software Kincobuilder ,
there will be different drivers in the path “\Kincobulider V***\Drivers\” for different versions
of Windows system. Right now it can only support Windows XP, Windows 7 and Windows 8.
When connecting programming cable to HMI-PLC and PC first time, Windows system will
detect new hardware and mention installing driver, users can install the driver according to
the version of Windows.
2.1.3 Serial Communication Port
HMI-PLC provides 1 communication ports,PORT1 .It supports baudrate up to
115.2kbps.PORT1 can be used as programming port and also support Modbus RTU slave
protocol and free protocol.
And please refers to 2.3 Wiring Diagram to know about their pin assignment.
2.1.4 High Speed Counter and High Speed Pulse Output
HMI-PLC provides 4 high speed counters (HSC0~HSC3).High speed counter
supports multiple modes: single phase, CW/CCW(Up/Down),AB phase (1 multiplication and
4 multiplication).HSC0 and HSC1 can support up to 50KHz(Include single phase and AB

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phase).HSC2 and HSC3 can support up to 20KHz for single phase and 10 KHz for AB phase.
CPU
Single phase
AB phase
HSC0 and HSC1
HSC2 and HSC3
HSC0 and HSC1
HSC2 and HSC3
HP043-20DT
50K
20K
50K
10K
HMI-PLC provides 3 high speed pulse outputs(Q0.0,Q0.1 and Q0.4).All support PTO
and PWM.Q0.0 and Q0.1 support up to 50KHz (The resistor of load should be less than
3KΩ),Q0.4 supports up to 10KHz.
CPU
Q0.0
Q0.1
Q0.4
HP043-20DT
50K
50K
10K
2.1.5 Edge Interrupts
I0.0-I0.3 in CPU support edge interrupt function, it can execute interrupt by rising edge and
falling edge of input signal. By using this function, it can capture the rising edge and falling
edge of input signal quickly. For some input signal whose pulse width is less than the CPU
scan time, it can respond quickly.
2.1.6 Data Retentive and Data Backup
Data retentive means the data in RAM can retain after power failure.CPU provides a
lithium battery (Replaceable but un-rechargeable) for data retentive. When CPU loses power,
the data in the RAM will be maintained by the lithium battery, and the retentive ranges will be
left unchanged at next power on.Through [Hardware] configuration in KincoBuilder, user can
select the type of data retentive (Such as V,C area) and the range. The life of battery is 5 years
and the retaining duration is 3 years at normal temperature.
Data backup is that CPU provides an E2PROM to store data permanently. At power on, the
CPU will restore the data from E2PROM into RAM to execute.
Note: Because E2PROM has a writing limit of 1 million times, users should avoid to write data

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into data backup area frequently.
There are 448 bytes in V area for data backup (VB3648--VB4095),the data in this area will
save in E2PROM automatically.HMI-PLC sets VB3648--VB3902 as data backup by default,if
user needs to use VB3903--VB4095 for data backup,it needs to configure in 【PLC hardware
configuration】.The configuration interface is as following figure.
2.1.7 Real-time Clock (RTC)
The real-time clock built in the all CPU modules can provide real-time clock/calendar
indication. Users need to use KincoBuilder【PLC】->【Time of Day Clock...】to set the clock
when using RTC first time. Then users can use real-time clock instructions（READ_RTC、
SET_RTC、RTC_W、RTC_R）.
After CPU power off, the real-time clock can be maintained by lithium battery. The life of
battery is 5 years and the retaining duration is 3 years at normal temperature.
The HMI real time (RTC) funcation can provide real-time time/calendar,user can change RTC
from the system Setting , or through register LW10000 - LW10006 to modify time. but
because HMI donot have backup battery inside,RTC cannot be saved when power-off. If
precise time is required, user can set HMI RTC synchronization with PLC CPU. Please refer to
DTOOLS use manual chapter 2.7 RTC Set (2.7.3 System time and PLC Time synchronization)
2.1.8 Backup Battery
HMI-PLC can use certain specification lithium battery as backup battery. When PLC is
power-off, it will use the backup battery to maintain real-time clock and RAM.
The backup battery is removable, user can replace new battery by
themselves when the battery is empty.

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The lithium battery is CR2032(3V) with connector. As shown in figure, user can order the
battery separately.
2.2 Wiring diagram
HP043-20DT

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2.3 Dimension
HP043-20DT
2.4 Technical Specification
DI Specifications
Input type
Source/Sink
Rated input voltage
DC 24V (Max. 30V)
Rated input current
3.5mA@24VDC
Max input voltage of logic 0
[email protected]
Minimum input voltage of logic 1
Common channel:[email protected]
Input filter time delay
· off-to-on
· on-to-off
Common channel: 15μs; HSC channel:
10μs(50k)
Common channel: 60μs; HSC channel: 6μs
(50k)

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Isolation between input and internal
circuit
· Mode
· Voltage
Opto-electrical isolation
500VAC/1 min
DO Specifications(Transistor type)
Output type
Source
Rated power supply voltage
DC24V,allowance range:
DC20.4V—DC28.8V.(Same as power supply)
Output current per channel
Rated current:200mA @24VDC
Instant impulse current per channel
1A,less than 1s
Output leakage current
Max.0.5цA
Output impedance
Max. 0.2Ω
Output delay
· off-to-on
· on-to-off
Common channel: 15μs; HSC channel:
10μs(50k)
Common channel: 35μs; HSC channel: 6μs(50k)
Protection：
·Reverse polarity protection of power
supply
·Inductive load protection
·Short-circuit protection
·Reverse polarity protection of output
No
Yes
Yes
Yes, less than 10s.
Isolation between output and internal
circuit
· Mode
· Voltage
Opto-electrical isolation
500VAC/1 min
AI Speficication
Signal
0-10V
Resolution
12 bits

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Accuracy
0.3% F.S.
Speed（each channel）
200 times /s
Resistance
Current mode：<=250Ω
Voltage mode：>4MΩ
Common mode voltage
（Signal voltage ＋Common mode voltage）≤15V。

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Chapter 3 Software Introduction
3.1 HMI programming
HMI programming software: Kinco HPBuilder. Download link for HMI software
http://download.kinco.cn
3.1.1 Create project
Process to create project based on Kinco HPBuilder.
1, create project
Open Kinco HPBuilder
1.1 create new project
（1）click menu【File】--【new】to create project；
（2）input project name；
（3）Select path for saving project；
（4）click【OK】
1.2 choose device, connect and setup parameters
①choose device-choose communication
Drag “Serial port”in 【Graph element window】--【Connector】to construct window.
②Choose device—choose HMI type

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Drag “HP043”in 【Graph element window】--【HMI】to construct window.
System will show ”Display Mode”, we can choose “Horizontal” or “Vertical”
Click 【OK】
③choose device—choose PLC type（communication protocol）
Drag “Kinco PLC series” in 【Graph element window】to construct window
1.3 connect devices
Drag “COM” of HMI to close left side of connector, until connector and “COM” move
together. Connect PLC and serial port with same way.

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1.4 parameters setup-HMI
（1）Double click HMI, it will appearance 【HMI Atrribute】
（2）Find 【Task Bar】
（3）Cancel the “√” of “Display Task Bar”
（4）Setup COM0 parameter at 【COM0 setting 】based on PLC real communication
parameters. All others will be default
HMI COM0 setting

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3.1.2 Edit configuration .
Reference Kinco HMIware manual.
3.1.3 download link for HMI manual
http://download.kinco.cn/D_UserManual/HMI/Kinco%20HMIware_UserManual_CN2016110
7.rar
3.2 PLC
3.2.1 introduction
Kinco HMI-PLC use Kincobuilder programming software and same instructions, same as
K5.
HMI-PLC improve some functions, pls reference the manual.
Pls reference Kincobuilder software 【Help】or download K5/K2 software for most
functions.
http://download.kinco.cn/D_UserManual/PLC/Kinco_K5K2PLC_Software_Manual_2015
1029.pdf