Kingsman ZCV3622N User manual

Model Numbers:
ZCV3622N, ZCV3622NE, ZCV3622LP, ZCV3622LPE
ZCVRB3622N, ZCVRB3622NE, ZCVRB3622LP, ZCVRB3622LPE,
Certified to:
ANSI Z21.88-2014 • CSA 2.33-2014
ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
Installation Instructions
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: [phone]
Printed in Canada March 8, 2016
Part# 36ZCV-MAN-14
For Propane Horizontal installations the
venting must be an additional one foot
above the minimum vertical rise off the flue
before going horizontal.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
ZCV3622 SOLARA
ZCVRB3622 SKYLINE

Table of Contents
INFORMATION
Table of Contents…………………………………………………………….................................................................
2-3
Glass Safety / Termination Cap Safety- All Units………………………………………………………………………..
4
Pre-installation Questions and Answers…………………………………..................................................................
5
Operating Instructions……………………………………………………….................................................................
5
Safety Screen Installation………………………………………………………………………………………………….
6
Warnings, Installations, and Operations…………………………………..................................................................
7-8
Recommendations for Finishing of Clean View Installations..................................................................................
9
Mobile Home/Manufactured Housing Installation…………………….......................................................................
10
Nailing Tab Guide...................................................................................................................................................
11
ZCV3622 / ZCVRB3622 Framing Your Gas Fireplace………………………………………………………………….
12
ZCV3622 / ZCVRB3622 INSTALLATION
Locating Your Appliance / Fireplace Dimensions………………………………………………………………………..
13
Framing Dimensions………………………………………………………………………………………………………...
14
Facing Requirements……………………………………………………………………………………………………….
15
Clearance to Combustibles…………………………………………………………………………………………………
16
ZCV3622 / ZCVRB3622 Mantel Clearances……………………………………………………………………………..
17
GENERAL INSTALLATION, USE, AND MAINTENANCE
Gas Line Installation………………………………………………………………………………………………………...
18
Millivolt System, Lighting, and Burner Control…………………………………………………………………………...
19
Burner System Maintenance……………………………………………………………………………………………….
20
Conversion Kit Instructions –PART A…………………………………………………………………………………….
21-23
Gas Conversion Kit For Top Convertible Pilot PART B –Millivolt………………………………………………………
24
Gas Conversion Kit For Top Convertible Pilot PART B –IPI……………………………………………………………
25
Gas Conversion for Modulator –PART C………………………………………………………………………………...
26
IPI SECTION
IPI Electronic Ignition System……………………………………………………………………………………………...
27
Remote Control Operation………………………………………………………………………………………………….
28
IPI Electronic Ignition Parts List –Standard System…………………………………………………………………….
29
Configuration 1: Basic Manual Hi / Lo and manual Off………………………………………………………………….
30
Configuration 2: Remote On / Off and manual Hi / Lo…………………………………………………………………..
31
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………...
32
Electronic Ignition Lighting Instructions…………………………………………………………………………………...
33
Proflame 2 Parts List………………………………………………………………………………………………………..
34
Proflame 2 GTMFL Configurations………………………………………………………………………………………..
35
Proflame 2 Module…………………………………………………………………………………………………………..
36
Proflame 2 Remote Control………………………………………………………………………………………………...
37
ACCESSORIES
Door and Glass Information………………………………………………………………………………………………..
38
ZCV3622 / ZCVRB3622 UHS Box / Component Locations………………………………………………………….....
39
ZCV3622 / ZCVRB3622 Z36FK Fan Kit Installation……………………………………………………………………..
40
Fan Speed Control Outside of Fireplace………………………………………………………………………………….
41
ZCV3622 / ZCVRB3622 Liner Installation Guide………………………………………………………………………...
42
ULK2 Universal Light Kit……………………………………………………………………………………………………
43-44
LOGC51 -5 Piece Oak Log Set for ZCV3622…………………………………………………………………………….
45
MQLOGC22………………………………………………………………………………………………………………….
46-47
MQLOGC23 -4 Piece Driftwood Log Set for ZCV3622………………………………………………………………….
48
MQRSP5……………………………………………………………………………………………………………………..
49-50
MQ Accessories Available –ZCVRB3622………………………………………………………………………………..
51-52
ZCV36S1 Surround Installation……………………………………………………………………………………………
53
ZCV3622RBS Surround Installation……………………………………………………………………………………….
54
Troubleshooting the Gas Control System………………………………………………………………………………...
55
2

VENTING
Vent Termination…………………………………………………………………………………………………………….
56
General Vent Installation…………………………………………………………………………………………………...
57
Installation of Side Wall Venting…………………………………………………………………………………………...
57
Venting Routes And Components…………………………………………………………………………………………
58
Horizontal Venting Table…………………………………………………………………………………………………...
58
Venting Straight Up Through Roof………………………………………………………………………………………...
59-60
Vertical Venting over 15 Feet………………………………………………………………………………………………
61
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations………………………………………………………………….
62
Approved for Power Vent PVH58………………………………………………………………………………………….
63
PARTS LISTS
PVH58 Parts List…………………………………………………………………………………………………………….
64
ZCV3622 Parts List………………………………………………………………………………………..........................
65
ZCVRB3622 Parts List……………………………………………………………………………………………………...
66
ZCV3622 / ZCVRB3622 Common Parts and Venting…………………………………………………………………..
67
WARRANTY
Limited Lifetime Warranty…………………………………………………………………………………………………..
68
3

-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE
HOME OWNER TO ENSURE THAT
NO ONE TOUCHES A HOT
APPLIANCE.
If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s
barrier for this appliance.
Any safety screen, guard, or barrier removed for
servicing the appliance, must be replaced prior
to operating the appliance.
Children and adults should be alerted to the
hazards of the high surface temperatures of this
appliance and should stay away to avoid
burns or ignition of clothing.
Do not clean when the glass is hot.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.
A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE
A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.
It is imperative that the vent termination be located observing the minimum clearances as shown in manual.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding.
4

Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and
any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan
is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep
burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down
the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air
circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained
to and understood by the customer.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
5