Kinze KPM I User manual

KPM I/KPM II
ELECTRONIC SEED
MONITOR INSTRUCTION
IS364 Rev. 3/99
Throughout these instructions the symbol and the words NOTE, CAUTION, WARNING and DANGER are
used to call your attention to important safety information. The definition of each of these terms used follows:
NOTE: Indicates a special point of information.
CAUTION: Indicates that a failure to observe can cause damage to the machine or equipment.
WARNING: Indicates that a failure to observe can cause damage to the machine or equipment and/
or personal injury.
DANGER: Indicates that a failure to observe can cause most serious damage to the machine or
equipment and/or most serious personal injury.
Before beginning installation, read completely through these instructions.
Usingtheshippingorderand/ortheContentsListingsSectionattheendofthisinstruction,checktobesureyouhave
all the packages needed to complete assembly.
Theinformationusedintheseinstructionswascurrentatthetimeofprinting.However,duetoKINZE'scontinualattempt
to improve its product, production changes may cause your planter to appear slightly different in detail. KINZE
Manufacturing,Inc.reservestherighttochangespecificationsordesignwithoutnoticeandwithoutincurringobligation
to install the same on planter previously manufactured.
Right hand and left hand as used throughout these instructions is determined by facing in the direction the machine
will travel when in use, unless otherwise stated.
DANGER: Always install all safety lockups or lower planter to the ground before working around or
under the unit.
Monitor Serial Number __________________________________________________________
Measured Pulses Per Mile/KM (Radar Distance Sensor)_______________________________
Measured Pulses Per Mile/KM (Magnetic Distance Sensor) ____________________________
1 Rev. 5/98

The electronic seed monitor system consists of (a) a console, which is mounted on the tractor; (b) seed tubes with
sensors, one of which is installed in each planter row unit; (c) a primary harness, which connects the console to the
planterharness;and(d)aplanterharness(junctionharnessand/orextensionharnesswhereapplicable),towhichthe
individual seed tube sensors connect.
The monitor is powered by the tractor battery (requires 12 volts DC).
Electronic seed monitor systems equipped with the optional distance sensor feature (requires KPM II console) use
eitheraradardistancesensorwhichismountedonthetractororamagnetic(pickup)distancesensorwhichisinstalled
on the planter drive.
(MTR28) (MTR29)
KPM I Console KPM II Console
(MTR27b)
Radar Distance Sensor Magnetic (Pickup) Distance Sensor
NOTE: If the console is not installed in the tractor at the time of planter installation, the
consolemustbeconnectedtoa12voltpowersourcebeforeanyoftheplantercomponents
can be plugged into the planter harness. See STEP 1 of Planter Components Installation
on page 8.
2 Rev. 12/98
INTRODUCTION IS364
ECP017(MTR10) ECP022(MTR11)
Model 2100 Rigid And Model 2000/2100 Stack Folding/
Vertical Folding Planters 2210/2400/2500/2600/2700 Planters

TABLE OF CONTENTS IS364
3 Rev. 12/98
TRACTOR COMPONENTS INSTALLATION
STEP 1. Install Console .................................................................................................................................... 4
STEP 2. Connect Power ................................................................................................................................... 5
STEP 3. Install Radar Distance Sensor (Applicable Only To KPM II With Radar Distance Sensor) .................. 9
PLANTER COMPONENTS INSTALLATION
STEP 1. Install Seed Tubes Into Row Units ...................................................................................................... 8
STEP 2. Install Drill Shaft Rotation Sensors
(Applicable only to Model 2100 Vertical Folding,
Model 2100 Stack Folding, Model 2210, Model 2600
and Model 2700 Planters equipped with KPM II Monitor.) ............................................................................... 10
STEP 3. Install Magnetic Distance Sensor (Applicable Only TO KMP II With Magnetic Distance Sensor) ...... 12
STEP 4. Install Harnesses Between Console And Seed Tubes ...................................................................... 13
KPM I - CONNECTING SEED TUBES
Introduction ..................................................................................................................................................... 28
Step-By-StepProcedure ................................................................................................................................. 29
KPM II - CONNECTING SEED TUBES, RADAR/MAGNETIC DISTANCE SENSORS AND/OR
SHAFT ROTATION SENSORS
Introduction ..................................................................................................................................................... 32
Step-By-StepProcedure ................................................................................................................................. 34
(NOTE: See “Programming - Row Spacing” in “KPM II - Operation” for programming applicable row spacing.)
OPERATION
KPM I Monitor
LCD Functions.......................................................................................................................................... 41
Changing The Audio Volume .................................................................................................................... 41
Warnings And Alarms ............................................................................................................................... 42
Replacing A Faulty Sensor ....................................................................................................................... 43
Field Operation ......................................................................................................................................... 43
KPM II Monitor
Upper LCD Functions ............................................................................................................................... 44
Lower LCD Functions ............................................................................................................................... 45
Programming
Changing The Audio Volume ............................................................................................................. 47
Units (Metric Or English).................................................................................................................... 48
Row Spacing...................................................................................................................................... 49
Speed ................................................................................................................................................ 50
Clearing Total Area ............................................................................................................................ 51
Acre Counter/Speedometer Mode ............................................................................................................ 52
Warnings And Alarms ............................................................................................................................... 52
Replacing A Faulty Sensor ....................................................................................................................... 53
Field Operation ......................................................................................................................................... 53
KPM I/KPM II TROUBLESHOOTING .................................................................................................................... 55
REPAIR PARTS .................................................................................................................................................... 56
CONTENTS LISTINGS ......................................................................................................................................... 59

4 Rev. 5/98
Plastic Washer
TRACTOR COMPONENTS INSTALLATION IS364
STEP 1. Install console.
Installthe console on the tractor where it can be easily viewed and operated but not obstruct the operator's view. The
mountingbracketcanbeattachedtotheconsolewiththe mounting holes oriented up for overhead mounting or down
for dash mounting.
Using the U-shaped mounting bracket as a template, mark the location of the two bracket mounting holes. Drill two
9/32" diameter holes.
(MTR12a) MTR12b)
Mounting
Bracket
Mounting Surface
Flat Washer,
Lock Washer
And Nut
KPM I CONSOLE INSTALLATION KPM II CONSOLE INSTALLATION
CAUTION: Make sure the opposite side of the drilling surface has ample clearance and is free of wiring, etc.
Attachthemountingbrackettothemountingsurfaceusing1/4"-20x1/2"capscrews,flatwashers,lockwashersandnuts
provided.
Secure console to mounting bracket using the knobs supplied. Two knobs are used with the KPM I. Four knobs are
used with the KPM II.
022397
CAUTION: Usecarewhentighteningtheknobs. Tightentheknobsjustenoughtokeeptheconsolesupported
without slipping. DO NOT over tighten knobs as this could crack the control console sides.
Secure Quick Reference Guide supplied in monitor package to console mounting bracket.

5 Rev. 5/98
TRACTOR COMPONENTS INSTALLATION IS364
STEP 2. Connect power.
The monitor system operates on 12VDC only. The console power lead has a 3-terminal AMP CPC female connector
which can be connected to the convenience outlet provided in late model tractors.
02239721 02239718 03199703
KPM I Monitor System KPM II Monitor System Power Lead Adapter
Use the optional power lead adapter (GA7856) if a two wire connection is needed. Connect the “red” wire to the
positive(+) battery terminal and the “black” wire to the negative (-) battery terminal.Refer to thefollowing illustrations
for typical battery connections.
(MTR16a)
Ifyourtractor'sbatteryarrangementisdifferentthanshown orifthereisanyquestionastowheretoconnectthepower
lead, use a voltmeter to make sure you have from 11 volts to 14 volts across the “red” and “black” leads. On tractors
using two 12 volt batteries, make sure console power leads are connected directly to the grounded battery.
NOTE: Goodbatteryconnectionsareessentialforpropermonitoroperation.Makesureconnectionsareclean
and tight. If console is connected to 6 volts or condition of 12 volt battery is less than 10 volts, a continuous
audible alarm will sound and the display on the KPM II will be fragmented when the ON/OFF switch is
depressed.
NOTE: The battery, ignition and electrical system of the tractor must be in good working order.
Secure power lead with tie straps furnished with console. DO NOT route console power lead in close proximity to
existing battery cables.
Power
Lead Power Lead
Power Lead
Power Lead
Power
Lead
Negative (-)
Ground
System
24 Volt
System
12V
12V
12V 6V 6V 6V
6V
6V
6V
Vehicle
Ground
24V Starting
Relay Bank
Red
Black
Black
Red
Black
Red
Black
Red
Red
Black
Positive (+)
Ground
System
Power
Lead
Power
Lead

TRACTOR COMPONENTS INSTALLATION IS364
6 Rev. 12/98
Rubber Vibration Bushings
A. 1/4" x 1/2" Cap Screws
And Lock Washers
D.3/8"U-Bolts,LockWashers,Flat
Washers And Hex Nuts
B.3/8"x2"CapScrews,LockWashers
And Hex Nuts
STEP 3. Install radar distance sensor. (Applicable Only To KPM II With Radar Distance Sensor)
A. Install radar sensor onto mounting bracket using four 1/4"-20 x 1/2" cap screws and lock washers as shown below.
Be sure cut outs in bracket are facing away from the radar sensor.
(MTR33)
B. Install pipe bracket onto vehicle using two 3/8"-16 x 2" cap screws, lock washers and hex nuts. Prior to installation
of the pipe bracket onto the vehicle, read the following precautions and recommendations.
• Install the radar distance sensor approximately 2 feet above the ground.
• The radar distance sensor should be mounted facing rearward for more physical protection to the sensor.
• The radar distance sensor should not be mounted in close proximity to any major heat sources.
• The face of the radar distance sensor must have an unobstructed view of the ground.
• The radar distance sensor should be located where fluids do not drip directly on the unit.
• The mounting should offer a minimal amount of vibration potential. Excessive vibration may cause erroneous
MPH readings when the vehicle is stationary.
• The radar distance sensor must be mounted so it “sits on top” of the rubber vibration bushings. It should not be
mounted so it hangs from the rubber bushings.
C. Drill two holes in the mounting surface and install pipe bracket.
NOTE: Welding the bracket is not recommended in case the radar distance sensor needs to be relocated
due to vibration problems.
D. Installradarsensor/mountingbracketontopipebracketusingtwo3/8"U-bolts,flatwashers,lockwashersandhex
nuts. Tighten the U-bolts just enough so the radar sensor can still be tipped by hand.

E. With the tractor parked on a flat area, place a level so it is flush on the arrowed line on the radar sensor. Tip the
radarsensoruntilthebubbleonthelevelisbalancedatmid-linewhichwillplacethesensorata35 °angle.Tighten
the U-bolts to secure the radar sensor mounting bracket to the pipe bracket.
(MTR34) 05319808
F. Route the cable from the radar sensor to the proper location and secure with tie straps. Use care in routing cable
to avoid sources of heat or areas that may pinch or damage the cable.
IMPORTANT:DONOTCONNECTradardistancesensor tothe monitorsystem atthistime.See“Connect-
ing Seed Tubes, Radar/Magnetic Distance Sensors And Shaft Rotation Sensors” in the Installation
Section.
NOTE:AnoptionalradarY-cableisavailablefromKINZE®RepairPartsforuseinconnectingtheradardistance
sensor for multiple functions. See Repair Parts Section.
NOTE: After installation of the radar distance sensor or any time the sensor is moved, the console must be
calibrated. See “KPM II Monitor, Programming Speed” in the Operation Section of this instruction.
TRACTOR COMPONENTS INSTALLATION IS364
7 Rev. 12/98
Level
Radar Gun
At 35 ° Angle Radar Gun
At 35° Angle

PLANTER COMPONENTS INSTALLATION IS364
8 Rev. 12/98
(RU76)
RIGHT WRONG
STEP 1. Install seed tubes into row units.
Insertseed tube w/sensor intoplanter shank with the sensor lead towardthe planter toolbar. Position seed tube hook
over shank lower cross pin as shown at right. Replace upper clevis pin through holes on upper part of seed tube
assembly. Replace hair pin clip on clevis pin. Extend sensor lead toward planter toolbar. Secure sensor lead to row
unit with ties provided, allowing slack in lead for movement of parallel linkage.
NOTE: Be sure seed tube flap with foam gasket is
in the upright position as shown at right.
02239723a/02239709
LED (Light Emitting Diode)
(RU72)

PLANTER COMPONENTS INSTALLATION IS364
9 Rev. 12/98
NOTE: Make sure sensor lead cannot be damaged by parallel linkage movement or come in contact with drill
shaft. DO NOT CONNECT SENSOR LEAD TO PLANTER HARNESS AT THIS TIME.
Push Row Unit Wire Routing
11139820a
11139819a
Push Row Unit Wire Routing
82176-7a
Pull Row Unit Wire Routing

10 Rev. 3/99
PLANTER COMPONENTS INSTALLATION IS364
(PLTR130f/RU2c)
STEP 2. Install drill shaft rotation sensors. (Applicable Only To Model 2100 Vertical Folding, Model 2100
Stack Folding, Model 2210, Model 2600 And Model 2700 Planters Equipped With KPM II Monitor)
Installthe drill shaft rotation sensorsonto the support plates betweenthe parallel arms of theouter most row units on
each side of the planter as shown in the illustrations on pages 16 through 20 and 24 through 27.
NOTE: If the row units are equipped with frame mounted no till coulters, an additional support plate (left over
from frame mounted coulter installation) will have to be installed between the row units on each half of the
planter to allow installation of the drill shaft rotation sensors.
09109708
A. Placetophalfofactuatoroverbottomhalfandsnapthe
sensor actuator onto the drill shaft as shown at right.
NOTE: DO NOT SLIDE the halves together.
Sensor Mount
Actuator
Spring Mount
Row Unit Support Plate
Cover
B. BoltCoverontoeachsideofactuatorusingtwoNo.8-32
x11/4"stainlesssteelmachinescrews,lockwashersand
nuts. See photo at right and above illustration.
NOTE: Install covers with smooth side against rota-
tion sensor actuator.
01189911

PLANTER COMPONENTS INSTALLATION IS364
11 Rev. 12/98
09109714
C. Install sensor onto mount using the two No. 10 pan
headscrews,SAEwashersandnutsasshownatright.
DO NOT tighten screws at this time.
E. Position assembly over row unit mounting support plate as shown.
F. Position spring mount under row unit mounting support plate and connect springs as shown at right.
G. Center sensor over actuator with 1/8" space between sensor and actuator. Tighten sensor mounting hardware.
H. Repeat Steps A through G on opposite side of planter.
IMPORTANT: DO NOT CONNECT drill shaft rotation sensor to the planter harness at this time. The drill
shaft rotation sensors will be connected when the seed tubes are connected.
D. Install springs onto mount as shown.
09109705
01189905
1/8" Between Sen-
sor And Actuator

PLANTER COMPONENTS INSTALLATION IS364
12 Rev. 5/98
STEP 3. Install magnetic distance sensor. (Applicable Only To KPM II With Magnetic Distance Sensor)
See installation instruction supplied with Magnetic Distance Sensor Package (GA5606 for Model 2100 Rigid and
VerticalFoldingplantersandGA6147forModel2000,2100StackFolding,2210,2400,2500,2600and2700planters)
for installation of that package.
See illustations on pages 14 through 27 for installation locations as applicable. Secure adapter with tie straps.
IMPORTANT: DO NOT CONNECT magnetic distance sensor to the planter harness at this time.
Magnetic Distance Sensor (MDS) Adapter -
Connect To Magnetic Distance Sensor Lead ConnectMDSAdapterToMDSLead. SeeInstal- lation Instruction Supplied With MDS Package.
01189910
03199702
Three Pin
To Harness Two Pin To MDS

PLANTER COMPONENTS INSTALLATION IS364
STEP 4. Install harnesses between console and seed tubes.
NOTE 1: DO NOT connect seed tubes to harness during this step.
NOTE 2: When installing harnesses, take care to locate each harness where it will not be pinched, cut or
damaged by any moving parts during normal operation of the planter.
Refer to the illustrations on the following pages for additional information.
A. Layplanterharness(es)outontopofplanterframe.Eachplanterharnesswillhave moreconnectorsthanneeded
forthenumberofplanterrowunits.Forexample,an8rowharnessmayhave12connectorsanda12rowharness
may have 16 connectors. One extra connector is used to connect the planter harness to the monitor console on
the tractor. The second additional connector is used for MDS hookup (If Applicable) or for use with an optional
extensionharnesstoaddanadditionallengthofplanterharness.Whilethethirdextraconnectorisusedtoconnect
the drill shaft rotation sensors (If Applicable).
NOTE: DO NOT CONNECT harness to sensors or console at this time.
B. Install primary, junction and /or extension harnesses where applicable.
Model 2400 Planter - The primary harness is included in the planter wiring harness.
Model2600Planter-Theprimaryharnessisincludedintheplanterwiringharness.Harnessendsmay
need to be added in some situations. (See following pages.)
Model 2700 Planter - The primary harness is included in the planter wiring harness. The primary
harness and a Y-connector may need to be added in some situations. (See following pages.)
Model2000,Model2100,Model2210AndModel2500Planters-Theprimaryharnessisincludedinthe
safety/warning light wiring harness. The primary harness may need to be added in some situations.
(See following pages.)
C. Connect harnesses installed in Steps A and B to each other.
D. Connect console to a 12 volt power source.
E. Connect primary harness to console.
13 Rev. 5/98

R R RRRRR
RRRR R R R R
NOTE: If the radar distance sensor is being installed, it is connected to the sensor cable on the console and the extra
connector on the planter harness is not used. If the magnetic distance sensor is being installed, it is connected to the
planter harness and the sensor cable on the console is not used.Neither the radar distance sensor or the magnetic
distance sensor is used with the KPM I console. Bundle and tie any unused harness connectors to the harness so they
will not be damaged. DO NOT connect distance sensor or seed tubes at this time.
MODEL 2000 PULLTYPE PLANTER
(8 RowWith 7 Interplant®Rows Shown)
(PLTR116)
PLANTER COMPONENTS INSTALLATION IS364
Junction Harness
Supplied With Interplant®
Monitor Package
Planter Harness
4 Row Planter - Harness Has 7 Connectors
6 Row Planter - Harness Has 9 Connectors
8 Row Planter - Harness Has 12 Connectors
Planter Harness
Supplied With Interplant®Monitor Package Primary Harness
Serial No. 640672 & On - Included in safety/warning
light wiring harness.
Prior To Serial No. 640672 - Install GA7849 primary
harness (customer supplied) following hydraulic hose
routing.
14 Rev. 3/99
MDS Adapter
(If Applicable)
Connected to
magnetic distance
sensor lead in Step 3.
(MTR27e)
R1 R2 R3 R4 R5 R6 R7 R8
F1 F2 F3 F4 F5 F6 F7

RRRR R R R R
MODEL 2100 3 POINT MOUNTED PLANTER (Rigid Frame)
(8 Row Shown)
(PLTR117)
Planter Harness
4 Row Planter - Harness Has 7 Connectors
6 Row Planter - Harness Has 9 Connectors
8 Row Planter - Harness Has 12 Connectors
10 Row Planter - Harness Has 16 Connectors
Primary Harness
Serial No. 603097 & On - Included in safety/warning
light wiring harness.
Prior To Serial No. 603097 - Install GA7849 primary
harness (customer supplied) following hydraulic hose
routing.
MDS Adapter
(If Applicable)
Connected to
magnetic distance
sensor lead in Step 3.
15 Rev. 3/99
NOTE: If the radar distance sensor is being installed, it is connected to the sensor cable on the console and the extra
connector on the planter harness is not used. If the magnetic distance sensor is being installed, it is connected to the
planter harness and the sensor cable on the console is not used.Neither the radar distance sensor or the magnetic
distance sensor is used with the KPM I console. Bundle and tie any unused harness connectors to the harness so they
will not be damaged. DO NOT connect distance sensor or seed tubes at this time.
(MTR27f)
R1 R2 R3 R4 R5 R6 R7 R8
PLANTER COMPONENTS INSTALLATION IS364

MODEL 2100 3 POINT MOUNTED PLANTER (Vertical Folding)
(8 Row Shown)
RRRR R R R R
(PLTR118)
Planter Harness
8 Row Planter - Harness Has 12 Connectors
12 Row Planter - Harness Has 16 Connectors
Primary Harness
Serial No. 603097 & On - Included in safety/warning
light wiring harness.
Prior To Serial No. 603097 - Install GA7849 primary
harness (customer supplied) following hydraulic hose
routing.
Drill Shaft Rotation Sensor
See Step 2
16 Rev. 3/99
NOTE: If the radar distance sensor is being installed, it is connected to the sensor cable on the console and the extra
connector on the planter harness is not used. If the magnetic distance sensor is being installed, it is connected to the
planter harness and the sensor cable on the console is not used.Neither the radar distance sensor or the magnetic
distance sensor is used with the KPM I console. Bundle and tie any unused harness connectors to the harness so they
will not be damaged. DO NOT connect distance sensor or seed tubes at this time.
R1 R2 R3 R4
PLANTER COMPONENTS INSTALLATION IS364

RRRR R R R R
Drill Shaft Rotation Sensor
See Step 2
17 Rev. 3/99
MDS Adapter
(If Applicable)
Connected to
magnetic distance
sensor lead in Step 3.
(MTR27f)
R5 R6 R7 R8
PLANTER COMPONENTS INSTALLATION IS364

RRRRRRRR
MODEL 2100 3 POINT MOUNTED PLANTER (Stack Folding)
(8 Row Shown)
(PLTR119)
Planter Harness (Wing)
8 Row Planter - Harness Has 7 Connectors
12 Row Planter - Harness Has 7 Connectors
16 Row Planter - Harness Has 7 Connectors
Planter Harness (Center Section)
8 Row Planter - Harness Has 9 Connectors
12 Row Planter - Harness Has 12 Connectors
16 Row Planter - Harness Has 16 Connectors
Primary Harness
Drill Shaft Rotation Sensor
See Step 2
18 Rev. 3/99
NOTE: If the radar distance sensor is being installed, it is connected to the sensor cable on the console and the extra
connector on the planter harness is not used. If the magnetic distance sensor is being installed, it is connected to the
planter harness and the sensor cable on the console is not used.Neither the radar distance sensor or the magnetic
distance sensor is used with the KPM I console. Bundle and tie any unused harness connectors to the harness so they
will not be damaged. DO NOT connect distance sensor or seed tubes at this time.
R1 R2 R3 R4
PLANTER COMPONENTS INSTALLATION IS364

RRRRRRRR
Primary Harness
Serial No. 603097 & On - Included in safety/warning
light wiring harness.
Prior To Serial No. 603097 - Install GA7849 primary
harness (customer supplied) following hydraulic hose
routing.
Planter Harness (Wing)
8 Row Planter - Harness Has 7 Connectors
12 Row Planter - Harness Has 7 Connectors
16 Row Planter - Harness Has 7 Connectors
Primary Harness Drill Shaft Rotation Sensor
See Step 2
19 Rev. 3/99
MDS Adapter
(If Applicable)
Connected to
magnetic distance
sensor lead in Step 3.
(MTR27e)
R5 R6 R7 R8
PLANTER COMPONENTS INSTALLATION IS364

MODEL 2210 ECONO-FOLD®PLANTER
(12 Row Shown)
(PLTR148/PLTR148a)
20 Rev. 3/99
NOTE: If the radar distance sensor is being installed, it is connected to the sensor cable on the console and the extra
connector on the planter harness is not used. If the magnetic distance sensor is being installed, it is connected to the
planter harness and the sensor cable on the console is not used.Neither the radar distance sensor or the magnetic
distance sensor is used with the KPM I console. Bundle and tie any unused harness connectors to the harness so they
will not be damaged. DO NOT connect distance sensor or seed tubes at this time.
Planter Harness
8 Row Planter - Harness Has 12 Connectors
12 Row Planter - Harness Has 16 Connectors
Drill Shaft
Rotation
Sensor
See Step 2
R1 R2 R3 R4 R5 R6
PLANTER COMPONENTS INSTALLATION IS364