Kistler 5073A Series User manual

Instruction
Manual
ICAM – Industrial
Charge Amplifier for
Manufacturing
Applications
Type 5073A...
ä
5073A_002-327e-04.23

Foreword
5073A_002-327e-04.23 Page 1
Foreword
Thank you for choosing a Kistler quality product
characterized by technical innovation, precision and long
life.
Information in this document is subject to change without
notice. Kistler reserves the right to change or improve its
products and make changes in the content without
obligation to notify any person or organization of such
changes or improvements.
© 2006 … 2023 Kistler Group. Kistler Group products are
protected by various intellectual property rights. For more
details visit www.kistler.com. The Kistler Group includes
Kistler Holding AG and all its subsidiaries in Europe, Asia,
the Americas and Australia.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. [phone]
[email protected]
www.kistler.com

Contents
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Page 25073A_002-327e-04.23
Contents
1.Introduction ................................................................................................................................... 4
1.1Enclosed CD ...................................................................................................................... 5
2.Important Notes............................................................................................................................. 6
2.1For Your Safety.................................................................................................................. 6
2.2Electromagnetic Compatibility (EMC) ............................................................................... 6
2.3Tips on Using this Instruction Manual................................................................................ 6
2.4Nomenclature.................................................................................................................... 7
2.5Disposal of Electronic Equipment ....................................................................................... 7
2.6Software Upgrades and Updates ....................................................................................... 8
3.Basics............................................................................................................................................. 9
3.1Unpacking ......................................................................................................................... 9
3.2Storage .............................................................................................................................. 9
3.3Amplifier Variants ............................................................................................................ 10
3.4Accessories Included ........................................................................................................ 10
3.5Optional Accessories........................................................................................................ 11
4.Fundamentals............................................................................................................................... 12
4.1The measuring chain........................................................................................................ 12
4.2Piezoelectric Measurement .............................................................................................. 13
4.3The Mathematical Model of a Piezoelectric Measuring Chain.......................................... 14
4.4The Industrial Charge Amplifier ....................................................................................... 15
5.Description of Amplifier............................................................................................................... 17
5.1General............................................................................................................................ 17
5.2Block Diagram ................................................................................................................. 19
5.3Power Supply, Control Inputs and Analog Outputs ......................................................... 20
5.4RS-232C Interface ........................................................................................................... 21
5.5Peak Value Acquisition .................................................................................................... 22
5.6Setting Options – Configuration ...................................................................................... 24
5.6.1Description of the Individual Parameters.......................................................................... 26
6.Commissioning............................................................................................................................ 28
6.1Installation....................................................................................................................... 28
6.1.1Connecting Sensors ......................................................................................................... 28
6.1.2Connecting RS-232C and D-Sub 15-pin Male Connector................................................ 29
6.1.3Power Supply and Digital Inputs...................................................................................... 29
6.1.4Output Signals................................................................................................................. 30
7."ManuWare" PC Software ............................................................................................................ 31
7.1Installing "ManuWare" PC Software............................................................................... 31
7.2Starting the Program ....................................................................................................... 33
7.3Description of the Program Interface ............................................................................... 34
7.4First Simple Measurement – Step by Step ........................................................................ 35
7.4.1Preparations..................................................................................................................... 35

Contents
5073A_002-327e-04.23 Page 3
7.4.2Opening the Project – 'Open Project ...' (Ctrl+N) ...................................................35
7.4.3Find/Connect Devices – ‘AutoScan’........................................................................36
7.4.4Defining the Display Interface ..........................................................................................37
7.4.5Assigning a Channel to a Display Object ..........................................................................38
7.4.6Starting and Stopping Measurement ................................................................................38
7.4.7Optimizing Measurement – Changing the Set Values.......................................................39
7.5Backup/Restore Functionality ...........................................................................................41
8.Maintenance and Diagnostics ......................................................................................................43
8.1Inspections during normal operation ................................................................................43
8.2Loading New Firmware ....................................................................................................43
8.3Drift..................................................................................................................................47
8.3.1Cause 1 ............................................................................................................................47
8.3.2Cause 2 ............................................................................................................................48
8.3.3Cause 3 ............................................................................................................................48
9.Technical Data ..............................................................................................................................50
9.1Design Variants ................................................................................................................50
9.2Charge Inputs...................................................................................................................50
9.3Voltage Outputs (Types 5073Axx1) .................................................................................50
9.4Current Output (Types 5073Axx2)...................................................................................51
9.5Current output symmetrical (Types 5073Axx5) ................................................................52
9.6Measuring Accuracy .........................................................................................................52
9.7Dynamic Response of Signal.............................................................................................52
9.8Peak Value Acquisition .....................................................................................................53
9.9Climatic Operating Conditions .........................................................................................53
9.10Power Supply Voltage ......................................................................................................54
9.11Control Inputs (Bipolar Optocouplers) ..............................................................................54
9.12Connectors.......................................................................................................................54
9.13LED Indicators ..................................................................................................................55
9.14Serial Interface..................................................................................................................55
9.15Mechanical Data ..............................................................................................................55
9.16EMC (to conditions of Directive 2014/30/EU)..................................................................56
9.17Dimensions.....................................................................................................................57
10.Appendix ......................................................................................................................................58
10.1Command Set of RS-232C Interface.................................................................................58
10.1.1Command Structure .........................................................................................................58
10.1.2Feedback Structure...........................................................................................................59
10.1.3Command List ..................................................................................................................64
10.1.4Examples of Serial Communication...................................................................................66
11.Glossary........................................................................................................................................69
11.1Terminology .....................................................................................................................69
11.2Measurement Uncertainty................................................................................................73
12.EC Declaration of Conformity.......................................................................................................75
Total number of pages: 75

ICAM – Industrial Charge Amplifier for Manufacturing Applications Type 5073A...
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Page 45073A_002-327e-04.23
1. Introduction
The quality precision Kistler product you have chosen is
characterized by a high level of technical innovation and
built to last.
The Type 5073A... ICAM charge amplifier (Industrial
Charge Amplifier Manufacturing) converts the charge
signal from the piezoelectric sensor into an output voltage
proportional to the mechanical input quantity. Depending
on the version, up to four sensors can be connected, which
can monitor an industrial production process.
Most important performance features at a glance:
Wide, variable measuring range from ±100 ... ±1 000 000
pC
Two independent and variable measuring ranges per
channel; switchable online
Adjustment in sealed case via serial interface
Executable PC software for configuration 1)
LED for visualizing the current operating status
ICAM versions for degrees of protection IP60 and IP65
Integrated peak value memory
Please take the time to thoroughly read this Instruction
Manual. It will help you with the installation, maintenance,
and use of this product.
Kistler offers a wide range of measurement products and
turnkey solutions:
Quartz crystal sensors for measuring force, torque,
strain, pressure, acceleration, shock, vibration and
structural noise
Piezoresistive pressure sensors and transmitters
Measuring amplifiers, indicators and calibrators
Electronic control, monitoring and evaluation systems,
as well as software for specific measurement
applications
Data transmission modules (telemetry)
Kistler also develops and produces complete measuring
solutions for engine, vehicle, manufacturing, plastics and
biomechanics applications.
1) Drivers for Labview Version 7.1 are available but not maint-
ained.

Introduction
5073A_002-327e-04.23 Page 5
Our product and application brochures will provide you
with an overview of our product range. Detailed data
sheets are available for almost all products.
If you need additional help beyond what can be found
either online or in this manual, please contact
Kistler's extensive support organization. Your regional
Kistler sales center or distributor will gladly provide expert
advice – even for application-specific problems.
1.1 Enclosed CD
A CD containing the following is attached inside this
Instruction Manual:
ManuWare setup and test software, incl. online Help
files (HTML, can also be printed out)
Flashloader program and firmware of all devices
supported by ManuWare

ICAM – Industrial Charge Amplifier for Manufacturing Applications Type 5073A...
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Page 65073A_002-327e-04.23
2. Important notes
Please follow the following instructions, which are intended
to ensure your safety when working with the ICAM Type
5073A… and guarantee a long, trouble-free service life.
2.1 For your safety
The device left the factory in a perfectly safe condition. To
maintain this condition and ensure safe operation, follow
the directions and warnings in this Instruction Manual and
on the device.
Also follow local safety regulations governing the handling
of electrical and electronic equipment.
If it has to be assumed that the amplifier can no longer be
operated safely, switch it off and secure it to ensure it
cannot be switched on again inadvertently.
Safe operation is no longer possible
if the equipment is visibly damaged,
if it is not working properly,
after prolonged storage under adverse conditions,
after being severely impacted in transit.
If any of the above indicate that safe operation is no longer
ensured, the device must be immediately sent to the
responsible Kistler sales center or distributor for repair.
2.2 Electromagnetic compatibility (EMC)
The ICAM Type 5073A… charge amplifier is manufactured
in conformity with CE requirements. It meets the
electromagnetic compatibility safety requirements to EN
61000-6-2 (Immunity) and EN 61000-6-3 (Interference).
2.3 Tips on using this instruction manual
We always recommend that you read the entire Instruction
Manual. However, if you cannot spare the time and are
already familiar with Kistler charge amplifiers, you can limit
yourself to reading the sections containing the information
you currently require.

Important notes
5073A_002-327e-04.23 Page 7
Keep this Instruction Manual in a safe place where it is
readily accessible at all times. Please ask the responsible
Kistler sales center or distributor for a replacement copy if it
is lost. A copy of this Instruction Manual can also be
downloaded from our website www.kistler.com.
Modifications (conversion, retrofitting, etc.) to the amplifier
generally also result in changes to the Instruction Manual. In
this case, please ask the responsible Kistler sales center or
distributor about the options for updating your
documentation.
2.4 Nomenclature
The following table explains the nomenclature and
abbreviations used in this Instruction Manual:
Explanation
M.U. Mechanical Unit,
depending on the type of sensor used, for
example:
pressure in bar
force in N or kN
strain in 
pC pico Coulomb = unit of electric
charge
1 pC = 10-12 C or 1 C = 1 As
V Volt = unit of electric voltage
1 V = 1 000 mV
FS Full Scale = full scale value
2.5 Disposal of electronic equipment
Old electronic equipment must not be disposed of in
domestic or residual waste. For disposal at end of life,
please return this product to an authorized electronic
waste disposal service or contact your nearest Kistler
sales office.

ICAM – Industrial Charge Amplifier for Manufacturing Applications Type 5073A...
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Page 85073A_002-327e-04.23
2.6 Software upgrades and updates
Upgrades or updates for embedded software supplied by
Kistler must be installed.
Kistler accepts no liability for direct damage or
consequential damage caused by products with embedded
software that is not up to date.