KKDC SEN CV 035 User manual

High Power
See KKDC website for product document updates. www.kkdc.lighting SENCV035IG-02.01EN-20190611
Note: KKDC may change product specications and installation guidance without prior notice.
PRODUCT CARE AND HANDLING
• KKDC products are delivered in appropriate packaging. Any handling instructions on the packaging must be observed. Products
should remain in packaging ‘as delivered’ until installation or for ongoing transportation and storage.
• Inspect products carefully before installation. Do not proceed to install any product that may have been damaged in transportation,
storage or handling.
• Handle with care. Many KKDC products contain precision electrical components and are not designed to withstand excessive
stresses from tension or compression.
• Please follow standard ESD (Electrostatic discharge) protection measures when handling and installing KKDC LED products.
SAFETY AND WARRANTY
• Installation is only to be carried out by suitably qualied persons in accordance with installation instructions and all applicable
regulations or standards. (Improper installation can create an electrical hazard with risk of electric shock, re or injury).
• KKDC will not be held responsible for any consequences arising from improper product handling, storage or installation.
• KKDC products must be installed as supplied. Disassembly, modication or attempted repair will invalidate warranty and may create
an electrical hazard.
• The KKDC product warranty is available with this document or on our website – www.kkdc.lighting.
PREPARATION
• Install KKDC products in accordance with the Wiring and Mounting instructions supplied with the product, using the
recommended accessories, tools and xings where specied.
• Product specication and installation information is also available from the KKDC website www.kkdc.lighting.
• Products should only be installed in areas appropriate to their IP rating, operable temperature and humidity range.
• Carefully plan and check the physical layout and circuit structure of the installation before starting work. Note wiring methods,
cable type and connection points along with positioning and rating of power supplies and any control gear. Refer to all product
information – including that for power supplies/control gear – and conrm choice of power supply, control gear, cable thickness
and cable length.
• For safe and reliable operation KKDC LED products must only be used with suitable KKDC supplied or recommended power
supplies and control gear. Contact KKDC for further information.
(North America – Use only UL listed Class 2 power supplies with KKDC products – See also Installation Guide – Wiring)
• The KKDC LED products in this guide require 12V DC or 24V DC ‘constant voltage’ power supplies as indicated in product
specications.
AFTER INSTALLATION
• KKDC products are designed to be maintenance free however accumulated dust may be removed from the emitting surface of
luminaires with careful use of a soft dry cloth.
• Ensure that paints, organic solvents and caustic or corrosive cleaning chemicals do not come into contact with KKDC products.
For example DO NOT USE –
- Benzene, Toluene, Xylene, Acetone, Carbon tetrachloride, Gasoline, Ether,
- Sodium/Calcium hydroxide, Sodium Carbonate.
• For cleaning or sanitization – products in sealed IP rated housings may be wiped with a soft cloth dampened with an alcohol
cleaner or with cool, soft water diluted (5% or less) bleach (Sodium Hypochlorite) solution.
• Please retain this information and pass to those responsible for installation/site maintenance.
SEN CV 035
Installation Guide

See KKDC website for product document updates. www.kkdc.lighting SENCV035MG-02.01EN-20190726
High Power
Note: This guide is produced from testing under ‘average’ conditions and does not represent all possible applications or installation circumstances.
Please contact KKDC for further information.
KKDC may change product specications and installation guidance without prior notice.
READ BEFORE INSTALLATION
• The mounting surface to which any KKDC product is attached must not carry any electrical potential and metallic surfaces must be
earthed. Avoid physical contact between adjacent LED products.
• Prepare, measure and mark the installation location and mounting surfaces before xing. Any machining or drilling etc. should be
completed before mounting. KKDC products and their immediate installation area should be kept clean, dry and free of paints and
solvents during and after installation.
• Ensure that products are mounted with supplied, recommended or appropriate screws and xings to suit the surface material.
• Mount products so that cables and connectors will not come under excessive stress and position accessories, wiring and
connectors where they will not cast shadows.
• UL listing for US only – 100W max., 700mA mix. See wiring guides for maximum installation lengths.
MOUNTING – LOW ADJUSTABLE BRACKET
Secure brackets with hex key.
Mark and drill holes for screws.
Fix with suitable screws. Adjust to required angle and secure
with hex key.
MOUNTING – ADJUSTABLE BRACKET
Secure brackets with hex key.
Mark and drill holes for screws.
Fix with suitable screws. Adjust to required angle and secure
with hex key.
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SEN CV 035
Installation Guide – Mounting

See KKDC website for product document updates. www.kkdc.lighting SENCV035MG-02.01EN-20190726
High Power
Note: This guide is produced from testing under ‘average’ conditions and does not represent all possible applications or installation circumstances.
Please contact KKDC for further information.
KKDC may change product specications and installation guidance without prior notice.
MOUNTING – LOCK CLIP
Fix clips with suitable screws.
(min 3 clips per metre or every
500mm/20”).
Open clips and press in position.
Ensure clip is closed over tting.
MOUNTING – MOUNTING PLATE
Check product/plate orientation
and cable grommet clearance from
mounting surface. Mark position
of plates (supplied with the pre-
installed sliders – 2 per metre).
Position slider over plates (lock slider
with grub screw/hex key).
Secure slider to plate with hex key.
MOUNTING – FIXED BRACKET
Secure brackets with hex key.
Mark and drill holes for screws.
Fix with suitable screws.
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SEN CV 035
Installation Guide – Mounting

See KKDC website for product document updates. www.kkdc.lighting CV035125WG-02.01EN-20190617
High Power
Note: This guide is produced from testing with KKDC approved power supplies or control gear.
Performance with other power or control products cannot be guaranteed. Contact KKDC for further information.
KKDC may change product specications and installation guidance without prior notice.
READ BEFORE INSTALLATION
• Cables used for connecting KKDC products must be of a suitable type and recommended gauge. Cable insulation must remain
undamaged and conductors free from dirt and corrosion.
• Control cables should be of a suitable shielded type and not xed in proximity to high voltage power cables or other sources of
electromagnetic interference.
• When connecting KKDC products always observe the correct polarity (+/-). Failure to do so may destroy the product.
• Electrical circuits should be wired with power o and all wiring and connections should be complete and checked thoroughly
before power is switched on. Take particular care not to confuse any control and power wiring. Do not remove any supplied
product cable labels.
• Power supplies should not be made ‘live’ without the correct load attached and the low voltage output must not be switched.
Do not exceed the recommended load.
• Remove only the minimum of cable insulation necessary to make wiring connections to eliminate the possibility of short circuit.
• Cables should be joined with terminal blocks and adequately protected against water immersion or moisture ingress with suitable
tapes and sealants, potting compounds and IP rated junction boxes as appropriate to the installation and operating environment.
• The LED products in this guide require 24V DC (constant voltage) Class 2 power supplies (UL listed – for North America).
• When connecting CV 035 products end to end – Do not exceed 2m/6.56 ft (from any one parallel power feed – see wiring examples).
WIRING EXAMPLES
Switched Cable size / Max distance (d)
0.5mm²/
20AWG
0.75mm²/
18AWG
1.0mm²/
17AWG
1.5mm²/
15AWG
2.5mm²/
13AWG
SEN CV 035 (1.5m/4.9ft) + 125W PSU 8m/26ft
12m/39.4f t 16m/52.5ft 24m/78.7ft 40m/131.2ft
24VDC
125W
+ red
- black
Max distance (d)
1.5m/4.9ft max
1.5m/4.9ft max
1-10V Dimming Cable size / Max distance (d)
0.5mm²/
20AWG
0.75mm²/
18AWG
1.0mm²/
17AWG
1.5mm²/
15AWG
2.5mm²/
13AWG
SEN CV 035 (1.5m/4.9ft) + 125W PSU + visDIM 1-10V
5m/16ft
9m/29.5ft 12.5m/41ft 20m/65.6ft 34.5m/113.2ft
24V DC
125W
Max 2m/6.6ft
+ red
- black
Max distance (d)
1.5m/4.9ft max
1.5m/4.9ft max
(max 50m/164ft @ 22 AWG)
visDIM
1-10V
1-10V
Control
DMX/DALI Dimming Cable size / Max distance (d)
0.5mm²/
20AWG
0.75mm²/
18AWG
1.0mm²/
17AWG
1.5mm²/
15AWG
2.5mm²/
13AWG
SEN CV 035 (1.5m/4.9ft) + 125W PSU + visDIM DMX/DALI 5m/16ft
8.5m/22.9ft 12m/39.4f t 19m/62.3ft 33m/108.3ft
24V DC
125W
Max 2m/6.6ft
+ red
- black
Max distance (d)
1.5m/4.9ft max
1.5m/4.9ft max
Control
visDIM
(max 50m/164ft @ 22 AWG)
visDIM DMX
visDIM DALI
CV 035 + 125W PSU
Installation Guide – Wiring

See KKDC website for product document updates. www.kkdc.lighting CV035180WG-02.01EN-20190617
High Power
Note: This guide is produced from testing with KKDC approved power supplies or control gear.
Performance with other power or control products cannot be guaranteed. Contact KKDC for further information.
KKDC may change product specications and installation guidance without prior notice.
READ BEFORE INSTALLATION
• Cables used for connecting KKDC products must be of a suitable type and recommended gauge. Cable insulation must remain
undamaged and conductors free from dirt and corrosion.
• Control cables should be of a suitable shielded type and not xed in proximity to high voltage power cables or other sources of
electromagnetic interference.
• When connecting KKDC products always observe the correct polarity (+/-). Failure to do so may destroy the product.
• Electrical circuits should be wired with power o and all wiring and connections should be complete and checked thoroughly
before power is switched on. Take particular care not to confuse any control and power wiring. Do not remove any supplied
product cable labels.
• Power supplies should not be made ‘live’ without the correct load attached and the low voltage output must not be switched.
Do not exceed the recommended load.
• Remove only the minimum of cable insulation necessary to make wiring connections to eliminate the possibility of short circuit.
• Cables should be joined with terminal blocks and adequately protected against water immersion or moisture ingress with suitable
tapes and sealants, potting compounds and IP rated junction boxes as appropriate to the installation and operating environment.
• The LED products in this guide require 24V DC (constant voltage) Class 2 power supplies (UL listed – for North America).
• When connecting CV 035 products end to end – Do not exceed 2m/6.56 ft (from any one parallel power feed – see wiring examples).
WIRING EXAMPLES
Switched Cable size / Max distance (d)
0.5mm²/
20AWG
0.75mm²/
18AWG
1.0mm²/
17AWG
1.5mm²/
15AWG
2.5mm²/
13AWG
SEN CV 035 (2m/6.7ft) + 180W PSU -
8m/26.2ft 10.5m/33.4ft 16m/52.5ft 26.5m/86.9ft
24VDC
180W
+ red
- black
Max distance (d)
2m/6.6ft max
2m/6.6ft max
CV 035 + 180W PSU
Installation Guide – Wiring

See KKDC website for product document updates. www.kkdc.lighting JunctionBoxSG-02.01EN-20190712
Control Gear
For interconnecting KKDC exterior rated LED products
IP67 Slim J-Box – KKJB-07 (+ potting resin KKJB-07R)
A sealed, resin potted box, recommended for IP67 joining of single colour KKDC exterior products with sheathed wire tails.
Select from the supplied bushes to suit product wiring size –
A type – Ø4.5mm (0.18in) sheathed cable MiMi/MiMi Glow/MoMo/MoMo-L/MoMo-R/KKSL/POKI/Groove Light IP67 (2 core only)
B type – Ø6.5mm (0.26in) sheathed cable SEN/SEN CV/SEN-F/SEN-F CV/SEN Louvre/SEN Louvre CV/MoMo-F/SUMO/
TAYO micro (outdoor)/TAYO Ceiling (2 core only)
C type – ellipse sheathed cable Luna (2 core only)
D type – Ø3.5mm (0.14in) sheathed cable KURV-Y (2 core only)
Joining MiMi Joining SEN Joining LUNA
KKJB-07 in SEN-F ground box
NOTE: IP67 Slim J-Box will t beneath the product in base of MoMO-F and SEN –F housing channels but not beneath POKI.
IP67 Slim J-Box can only be used for connecting products to power or control sources if the cable used is 4.5mmØ/0.18”Ø or
6.5mmØ/0.26”Ø or 3.5mmØ/0.14”Ø provides a tight seal with A,B,D or C bushes.
Contains 2 pole screw terminals for wires with conductor’s ⩽4mm2/⩽0.16"2.
KKDC Junction Box
Selection Guide
Type A (4.5mmØ/0.18"Ø hole)
Type B (6.5mmØ/0.26"Ø hole)
Type C (elliptical hole)
Type D (3.5mmØ/0.14”Ø hole)

See KKDC website for product document updates. www.kkdc.lighting JunctionBoxSG-02.01EN-20190712
Control Gear
For connecting most KKDC exterior rated LED products to power wiring
KKJB-01 (IP67)
A sealed plastic junction box with glands and grommets to suit common power and most KKDC product sheathed wiring.
The KKJB-01 junction box should be used for connecting products to, and branching from power feeds.
2 x power cable glands – for 5-10mmØ/0.20”~0.39”Ø sheathed cable
Product cable gland – for 3-6.5mmØ/0.12”~0.26”Ø sheathed cable – MiMi/MiMi Glow/MoMo/MoMo-L/KKSL/POKI/Groove Light IP67
– Suitable for wiring.
NOTE: For 3 way connections – contains 4 pole ⩽4mm2/⩽0.16"2terminals for power in and out, and sheathed RGB or single colour
product wiring.
KKDC Junction Box
Selection Guide

See KKDC website for product document updates. www.kkdc.lighting WRT-02.01EN-20190724
Note: KKDC reserves the right to make changes to product specications and installation guidance without prior notice.
In the unlikely event that purchasers should experience a product failure, this should in the rst instance be dealt with by contacting the supplier or
local authorised KKDC representative.
Our warranty is provided in addition to any statutory legal rights and details the terms under which claims can be made.
1. Duration of Warranty
This warranty applies to all KKDC manufactured products for 3 years from the date of installation (or date of manufacture if the installation date is not
known or veriable) An extended 5 year warranty may be oered at the discretion of KKDC if appropriate project registration criteria are met.
2. Repair or Replacement
Should a KKDC product fail to function within the warranty period, KKDC will on its sole discretion provide a replacement free of charge or repair
defective components in accordance with the terms set out below. Purchasers shall bear the cost of removal and return of any product subject to a
warranty claim and that of installing a replacement. Any other costs, including but not limited to replacement costs upon installation; costs caused
from failures of the installation or other damages and/or consequential damages are not covered by this warranty.
Replacement products shall as far as possible match the specication of the original but may have superior performance characteristics in line with
ongoing product development.
3. Return of a Defective Product
The purchaser making a warranty claim shall contact KKDC (or their authorised representative) at the earliest opportunity to be provided with an
address for return of the product. On receipt of returned product/s the validity of the claim will be checked. Proof of purchase may be required.
KKDC reserve the right to conduct diagnostic examination of any defective or failed product to determine patterns of usage and cause of failure and
reserve the right to be the sole judge as to whether a returned product is defective within the terms of this warranty.
4. Notes / Conditions of Warranty
This warranty applies only to defects in materials and workmanship and only where KKDC Products are properly handled, stored, installed, wired
and maintained in accordance with the most recent published KKDC product usage guides, installation instructions, specication sheets, and any
applicable local electrical safety standards and wiring regulations.
(The most recent versions of KKDC product documentation are available from the website www.kkdc.lighting)
This warranty does not constitute any inference as to the suitability of any product for any purpose. In no event shall KKDC be liable for any other costs
or damages including lost prots, incidental, special or consequential damages.
Warranty claims will be invalid in the event of :
Product damage due to abuse, unauthorised alteration or modication, accident, re, ood, lightning, rodents, insects, negligence or acts of God.
Product installation by unqualied persons.
Product modication, disassembly or attempted repair by non KKDC sta.
Product installation or storage in ‘abnormal’ conditions or locations, including but not limited to those where :
Ambient Temperatures are in excess of 60 Deg C.
Installation in areas of excessive humidity.
Any product subjected to excessive mechanical stress, or physical damage.
Inadequate heat sinking provision for any unhoused ‘bare PCB’ type LED product.
IP67 class luminaires installed without adequate local drainage, or becoming immersed in water.
Chemical contamination or damage from salt laden air.
Damage from use of pressure washers or other mechanical cleaners.
Improper use of ‘sanitizing products’ and maintenance using improper or unapproved chemical compounds/solvents.
Unauthorised use of parts or accessories not manufactured by KKDC in conjunction with KKDC Products.
‘Constant Voltage’ (CV) KKDC LED Products supplied with incorrect voltage.
‘Constant Current’ (CC) KKDC LED products supplied with incorrect current.
Incorrect layout, cutting and connection of wiring; intermittent or improper mains electrical supply.
Product/s having damaged serial number, cable or Certicate labels.
Product/s which have been installed more than once or have not been returned promptly and directly to KKDC for fault diagnosis and testing.
5. Warranty contacts
Warranty claims can be made only by the original purchaser by contacting KKDC or local KKDC authorised representative details of which can be
found via the supplier or on the website – www.kkdc.lighting.
6. Implied Terms
6.1 Subject to sub-clause 6.2, any condition or warranty which would otherwise be implied is excluded.
6.2 Where legislation implies any condition or warranty, and that legislation avoids or prohibits provisions in a contract excluding or modifying
the application of or exercise of or liability under such condition or warranty, the condition or warranty shall be deemed to be included in this
warranty. However the liability of KKDC for any breach of such condition or warranty shall be limited, at the option of KKDC, to the following:
If the breach relates to any KKDC Product:
(i) the replacement or the supply of equivalent KKDC Product;
(ii) repair of product (excluding costs of removal and installation);
(iii) payment of the cost of replacement or of acquiring equivalent product; or
(iv) payment of the cost of repair of product (excluding costs of removal and installation).
Product Warranty