KKT KPC 212-L-U/S User manual

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 1
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
Manufacturer
ManufacturerManufacturer
Manufacturer
Alpha$InnoTec GmbH T [phone]
business unit KKT chillers F [phone]
Industriestrasse 3 E info@kkt$chillers.com
9 3 9 Kasendorf W www.kkt$chillers.com
Germany
Representative in the US and S
Representative in the US and SRepresentative in the US and S
Representative in the US and Service Center
ervice Centerervice Center
ervice Center
KKT chillers, Inc. T 847 734 1600
1280 Landmeier Road F 847 734 1601
Elk Grove Village TF 866 17 6867
IL 60007 E support@kkt$chillersusa.com
YOUR LOCAL SERVICE CONTRACTOR IS:
YOUR LOCAL SERVICE CONTRACTOR IS:YOUR LOCAL SERVICE CONTRACTOR IS:
YOUR LOCAL SERVICE CONTRACTOR IS:
COMPANY NAME:
PHONE NUMBER: FAX NUMBER:

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 2
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
Contents of instruction manual for industrial coolers Type KPC series
Contents of instruction manual for industrial coolers Type KPC series Contents of instruction manual for industrial coolers Type KPC series
Contents of instruction manual for industrial coolers Type KPC series
1.0
1.01.0
1.0 Brief operating instructions
Brief operating instructionsBrief operating instructions
Brief operating instructions
1.1 Industrial cooler Type KPC 212$L$U/S
1.2 Maintenance
1.3 Warranty
1.4 Warnings:
1.6 Filling the unit with water
1. Linking to power supply
1.7 Draining air from the unit
2.0
2.02.0
2.0 Technical specifications
Technical specificationsTechnical specifications
Technical specifications
2.1 Data sheet
2.1.1 Drawing
2.2 Water$cooling$plan
3.0
3.03.0
3.0 General description
General descriptionGeneral description
General description
4.0
4.04.0
4.0 Installing the industrial cooler
Installing the industrial coolerInstalling the industrial cooler
Installing the industrial cooler
.0
.0.0
.0 Fans
FansFans
Fans
6.0
6.06.0
6.0 Transport
TransportTransport
Transport
7.0
7.07.0
7.0 Notes on the water connections
Notes on the water connectionsNotes on the water connections
Notes on the water connections
8.0
8.08.0
8.0 The power supply
The power supplyThe power supply
The power supply

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 3
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
9.0
9.09.0
9.0 Description of the individual parts
Description of the individual partsDescription of the individual parts
Description of the individual parts
9.1 Compressor
9.2 Condenser
9.3 Fans
9.4 Evaporator
9. Pressure limiter
9. .1 Low$pressure switch
9. .2 High$pressure switch
9.6 Primary water pump
9.7 Switch gear
9.7.1 The electronic thermostat
9.8 Manometer for refrigerant circuit
9.8.1 Manometers in the water circut
9.9 Parts for refrigeration cycle and water cycle
9.9.1 Remote control 24 V DC control panel
9.9.2 Collective alarm
9.9.3 Flow switch
9.9.4 Dirt trap
9.9. Relief valve
9.9.6 Hydraulic pressure gauge
10.0
10.010.0
10.0 Trouble
TroubleTrouble
Trouble$
$$
$shooting
shootingshooting
shooting
11.0
11.011.0
11.0 Maintenance
MaintenanceMaintenance
Maintenance
12.0
12.012.0
12.0 Safety notes
Safety notesSafety notes
Safety notes
12.1.Notes for refrigerant
12.2 Instructions regarding machine oil
1
11
13
33
3.0
.0.0
.0 Lists of spare parts
Lists of spare partsLists of spare parts
Lists of spare parts

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 4
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
1.0
1.01.0
1.0 Brief operating instructions DIN 897 Part 3
Brief operating instructions DIN 897 Part 3Brief operating instructions DIN 897 Part 3
Brief operating instructions DIN 897 Part 3
1.1
1.11.1
1.1 Industrial cooler Type KPC 212
Industrial cooler Type KPC 212Industrial cooler Type KPC 212
Industrial cooler Type KPC 212$
$$
$L
LL
L$
$$
$U/S
U/SU/S
U/S
Manufacturer: Alpha$InnoTec GmbH
business unit KKT chillers
Industriestrasse 3
9 3 9 Kasendorf / Germany
T [phone]
F [phone]
After$sales: Alpha$InnoTec GmbH
business unit KKT chillers
After sales dept.
Industriestrasse 3
9 3 9 Kasendorf / Germany
T [phone]
F [phone]
Refrigerant R134a
Total filling weight 11,0 kg per circuit, total 22,0 _______________ kg
Permitted working pressure: 19 bar
Safety warning:
Safety warning:Safety warning:
Safety warning:
CAUTION! Ethylene glycol or propylene glycol must
CAUTION! Ethylene glycol or propylene glycol must CAUTION! Ethylene glycol or propylene glycol must
CAUTION! Ethylene glycol or propylene glycol must be added at the rate of
be added at the rate of be added at the rate of
be added at the rate of
38% of the volume of water anytime otherwise warrenty void!
38% of the volume of water anytime otherwise warrenty void!38% of the volume of water anytime otherwise warrenty void!
38% of the volume of water anytime otherwise warrenty void!
The rate depends not on the local ambient temperature even if you are in a
The rate depends not on the local ambient temperature even if you are in a The rate depends not on the local ambient temperature even if you are in a
The rate depends not on the local ambient temperature even if you are in a
hot climate!!!
hot climate!!!hot climate!!!
hot climate!!!
Indoors in frost
Indoors in frostIndoors in frost
Indoors in frost$
$$
$free rooms use 2 vol%
free rooms use 2 vol%free rooms use 2 vol%
free rooms use 2 vol% .
..
.
Do not use automotive antifreeze!!
Do not use automotive antifreeze!!Do not use automotive antifreeze!!
Do not use automotive antifreeze!!
Never install automatic water refill system!
Never install automatic water refill system!Never install automatic water refill system!
Never install automatic water refill system!

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
1.2
1.21.2
1.2 Maintenance
MaintenanceMaintenance
Maintenance
The cooling block must be serviced at least twice a year by a Chiller company or properly trained personnel.
1.3
1.31.3
1.3 Warranty
WarrantyWarranty
Warranty
The unit is supplied finished, tested and ready to work. The unit warranty will be void if any modification to
the unit is carried out without written agreement of KKT.
For warranty purposes, the following conditions must be satisfied:
•The initial start of the unit must be carried out by trained personnel from an Authorized KKT Service
Partner.
•Maintenance must be carried out by properly trained personnel.
•Only genuine KKT spare parts must be used.
•For KPC212$L$U/S: Ethylene glycol must be added to the rate of 38Vol%.
•The manual (this document) must not remove from the chiller.
•All the scheduled maintenance operations detailed in this manual must be performed at the
specified times. Please use a higher amount of services if the local conditions require it.
•The “Warranty Registration” has to be send return to KKT
The “Warranty Registration” has to be send return to KKTThe “Warranty Registration” has to be send return to KKT
The “Warranty Registration” has to be send return to KKT chillers
chillerschillers
chillers
Fa
FaFa
Failure to satisfy any of these conditions will automatically void the
ilure to satisfy any of these conditions will automatically void the ilure to satisfy any of these conditions will automatically void the
ilure to satisfy any of these conditions will automatically void the
warranty.
warranty.warranty.
warranty.
1.
1.1.
1.4
44
4 Warnings:
Warnings:Warnings:
Warnings:
$Cooling water circuit is pressurized.
$Switch off the Chiller and depressurize before servicing the cooling water circuit.
$Drain water from pipes and spare parts before shipment.
$Nominal static filling pressure when Chiller has been switched off: 1, bar.
$Don`t handle valves while the Chiller is running
$Ethylene glycol
Ethylene glycol Ethylene glycol
Ethylene glycol or Propylene glycol must
or Propylene glycol must or Propylene glycol must
or Propylene glycol must be added at the rate of 38% of the volume of water anytime
otherwise warranty void.
$The rate depends not on the local ambient temperature.
$Don’t use automotive antifreeze.
$Voltage continuous to be present at the terminals, even after the MR system has been switched off.
$Parts in the refrigerant circuit are hot, even the Chiller has been switched off.
$WEAR SAFETY GLOVES AND GLASSES WHEN WORKING ON UNIT TO AVOID INJURY!
$WEAR LONG SLEEVE SHIRT AND PANTS WHEN WORKING ON UNIT!
$NO LOOSE CLOTHING ITEMS ALLOWED TO AVOID INJURY!
$PLEASE READ THE MANUAL!
Additional see the safety notes for refrigerant and oil page 107.
OBSERVE THE SAFETY RULES
OBSERVE THE SAFETY RULESOBSERVE THE SAFETY RULES
OBSERVE THE SAFETY RULES
Before commencing work on the unit, switch the plant to voltage$free

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 6
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !
IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !
IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !
Caution!
Caution!Caution!
Caution! Work on electric and refrigerant circuits should only be performed by qualified operatives
Before commencing work on the unit, switch the plant to voltage$free
Warranty void if manual removed from chiller.
1.
1.1.
1. Linking to power supply
Linking to power supplyLinking to power supply
Linking to power supply
The size of the connection cable is set by the local regulations. For current calues and power input see techn.
data (Pkt.8).
The industrial coolers of the KPC 212$L$U/S series are generally designed for a mains supply of 480V 3Ph 60
Hz.
The connection L1, L2, L3, N, PE is performed via the terminal block in the switch box.
The cooling block is switched on via the master switch .
1.
1.1.
1.6
66
6 Filling the unit with water
Filling the unit with waterFilling the unit with water
Filling the unit with water
Fill with clean water (drinking water quality) with Antifrogen (AFN)$additive.
Open front panel and fill to a pressure of 1 bar via the feed cock.
After filling, check all connections for leakage.
1.
1.1.
1.7
77
7 Draining air from the unit
Draining air from the unitDraining air from the unit
Draining air from the unit
If air has got into the water system, this can be removed by automatic on$site air release cocks.
The pump on appliance switch S1 can be turned on or off for the purpose of refilling and if need be releasing
further air.
The procedure should be repeated until no more air is left in the system; if need be the unit must be topped up
with water/AFN during the process.
After finishing these tasks, turn both switches to position "1." If all the prerequisites for operation have been
met, the refrigerating machine will start after 1 minute.
In case of malfunctions: search for faults take note of Point 10 in the handbook.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 7
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
2.0
2.02.0
2.0 Technical Specifications
Technical SpecificationsTechnical Specifications
Technical Specifications
2.1
2.12.1
2.1 Dat
DatDat
Data sheet
a sheeta sheet
a sheet
KKT
KKTKKT
KKT industrial cooler type
industrial cooler typeindustrial cooler type
industrial cooler type
Cooling principle air cooled
Dimensions Depth 962 mm
Breadth 2,980 mm
Height 1,620 mm
Weight without refrigerant load 960 kg
Weight with refrigerant load 1000 kg
Number of fans 4
Quantity of air 28,800 m3/h
Refrigerant R134a
Required quantity of refrigerant See name plate
Low$pressure switch 1,9 bar
High$pressure switch 18,0 bar
Safety pressure limiter bar
Water connection inlet 11/2“ G" inside
Water connection outlet 11/2“ G" inside
Cold water temperature outlet min. 7 °C +/$2K
Cold water temperature outlet max. 12 °C
Primary water pump type CR $6U
Rated water capacity max. 3,6 m3/h
Rated water pressure ,2 bar
Temperature of surroundings min. $1 °C
max. + 0 °C
Refrigerating capacity 4 kW
Rated cold water outlet temperature 9 °C
Rated temperature of surroundings 0 °C
Exactitude of temperature ±1,0 K
Mains supply 480 V/3Ph/60 Hz
Control voltage 24 V
Fluctuations in mains voltage max. ± %
Fluctuations in output max. ± %
Power input max. 22 kW
Loudness at m 68 db(A)

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 8
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
2.1.1 Drawings
Drawings Drawings
Drawings

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 9
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
2.
2.2.
2.2
22
2 Water/Cooling
Water/CoolingWater/Cooling
Water/Cooling$
$$
$plan
planplan
plan

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 10
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
3.0
3.03.0
3.0 General description
General descriptionGeneral description
General description
The industrial coolers of the KPC series are fully assembled, factory inspected and tested, and suitable for fully$
automated operation. The water or aqueous medium that undergoes cooling is constantly circulated by the
pumps. The temperature set on the governor is kept automatically within the limits that are possible for the
given degree of temperature exactitude.
The process heat is transmitted from the water in the in$built heat exchanger (evaporator) to the refrigerant
circuit (R 134a). The compressor raises the refrigerant to a higher temperature and pressure so that the
warmth can be released via the condenser to the surrounding air. Consequently good air supply and escape are
vital for the proper running of the plant.
The industrial coolers of the KPC series are fitted with pressure switches as protection against freezing and
excess temperature. With this, it is possible to set leaving water temperatures from +7°C to +12°C. If
temperatures below +7°C and a location outside at under +0°C are desired, the water must contain a
percentage of Antifrogen (ethylenglycol).
Changes in the settin
Changes in the settinChanges in the settin
Changes in the settings should only be made by qualified operatives
gs should only be made by qualified operativesgs should only be made by qualified operatives
gs should only be made by qualified operatives.
General description
General descriptionGeneral description
General description
Cooling block Type KPC 212
Cooling block Type KPC 212 Cooling block Type KPC 212
Cooling block Type KPC 212 $
$$
$ L
L L
L $
$$
$ U/S 60 Hz
U/S 60 HzU/S 60 Hz
U/S 60 Hz
air$cooled design for outdoor erection, consisting mainly of:
The housing with stable welded, galvanized framework$construction , lateral cover$plates with drawer$edges
made of galvanized steel plate with ventilating nozzles worked into the top plate.
Framework$construction and top$plates, powder$coated on the inside and outside, RAL 1013 $pearl white. All
outer fastening screws rust$proof, inspection$caps at the front easily removeable for maintenance using
casement$fastener caps.
Compressors, cooling and cold$water/ethylenglykol mountings, additionally sound and rain$proofed using a
galvanized cover$plate.
Condenser axial$fans, pressostat controlled condenser pressure dependent. Ventilators equipped with
protective$grating on the delivery side of the pump.
Laterally mounted capacitor heat$exchanger made of Cu$AT with covering galvanized framework, enamelled
fully in black.
Cooling
CoolingCooling
Cooling$
$$
$uni
uniuni
unit for fluid cooling, consisting of:
t for fluid cooling, consisting of:t for fluid cooling, consisting of:
t for fluid cooling, consisting of:
Stable base$frame construction made of steel$profiles, powder$coated. SCROLL$motor compressor, of fully
hermetic construction with smooth starter and of suction$gas cooled design complete with special shut$off
valves placed at the pressure and suction side. Vibration$absorbing$mounted compressors. Coolant power$
inputs of flexible design. Cooling circulation with coolant$collectors, coolant shut$off mounting, filter$dryer,
inspection glass and moisture indicator, fluid electro$valve service$valves as well as the complete internal
cooling pipework made of Cu$pipe with coolant and special oil filling.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 11
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
High$capacity plate$vaporizer of plumbed design. Heat$exchanger plates with optimized profile for safety oolant
and built in expansion$valve.
Vaporizer and suction$side pipework, diffusion$seal insulated.
Safety pack for the cooling circuit, consisting of
Safety pack for the cooling circuit, consisting ofSafety pack for the cooling circuit, consisting of
Safety pack for the cooling circuit, consisting of:
::
:
Crankcase heater, high / low pressure pressostat as well as protective motor relay.
Shut$off ball valve at the cold water / ethylenglykol entry, dirt absorber, expansion tank, feeder and safety
valve. High$pressure centrifugal$pump adjusted to the overall system, filling and drainage valve with piping
terminal, ventilation, monometer and machine$thermometer in forward and reverse flow. Quantity balancing$
valve, with connection piece for computer terminal in cold water / AFN exit.
Temperature control as hot gas by$pass control with electro valve, needle$valve and by$pass cable $
0/12, /2 / 0/62, /7 /100.
Electronic digital temperature controller with control range limitation für setpoint and actually temperature.
Pressostatic condenser pressure control, via two pressostats per cooling circuit, overload relay for system
safety.
Internal cold water / ethylenglykolc(AFN) piping made of Cu$pipe, brazed, with diffusionsealer, surrounded by
armaflex insulation.
All necessary block and clip angles used for cooling and cold water / ethylenglykolc(AFN) construction are
made of rust$proof and powder$coated material.
Switch$box integerated in cooling block, system of protection IP 4, wired according to VDE$regulations with a
main switch, supply$check indicator lamp, phase monitoring relay and Siemens components such as, overload
release, sliding$panel, motor safety$switch, control$switch and indicator lamps.
The switch box contains a switch box heater, a mechanical switch box ventilator, a pump post$relay for the
safety of the vaporizer as well as pot. proof contacts for "supply$control" and "collective fault messages". It is
still possible to connect a remote board.
All parts described above are assembled into a ready$to$connect unit.
Operating instructions
Operating instructionsOperating instructions
Operating instructions:
::
:
The cold water pump starts as soon as the master switch and the pump switch have been turned from 0 to 1.
The pump switch is only to be turned to On when the aqueous medium circuit has been completely filled and all
air has been removed.
The flow switch protecting the refrigerating compressors is cut off during start$up.
The pressure on the delivery side of the pump rises directly with the system pressure.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 12
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
Should this fail to be the case, the plant has either a leak or insufficient water. A flow switch acts to prevent
freezing of the evaporator if and when water volumes drop. The refrigerating machines switch on as soon as
the fail$safe flow switch and control motor$protection pump is in order.
A lag in connection time has been allowed for in the refrigeration compressors to avoid surges in the current.
The refrigeration compressors keep running as long as cold is required and the reference value for the water
temperature has not been reached. The fine adjustment is performed by two hot gas by$pass valves.
The water pump remains in constant operation.
Apart from which, the refrigerating machines are only ever switched off during circulation in cases of low or high
pressure in the refrigeration cycle.
When switched off in the normal way, a restart timing relay provides overload protection to the compressor.
High/low pressure pressure control
High/low pressure pressure controlHigh/low pressure pressure control
High/low pressure pressure control
The high pressure pressure control reacts to excess pressure
–of the magnitude of 18 bar –
by shutting off the compressors
Causes of this include
$ failure of condenser fans,
$high outdoor temperatures, a
$dirty condenser.
The compressor can only be put back in operation when the reset switch is activated on the hp pressure control
and the pressure has dropped.
An automatic start has not been provided for.
An automatic start has not been provided for.An automatic start has not been provided for.
An automatic start has not been provided for.
The compressor also switches off when the pressure sinks to 1,9 bar. The switch is by$passed during start$up
for ___s.
If after being at rest the pressure rises to 2,9bar, the compressor will switch on again automatically.
Electronic controls
Electronic controlsElectronic controls
Electronic controls
The control system consists of a 6$step controller. The reference value is set at the works at 9°C for the outlet
temperature. The sensor for the controller is installed on the outlet side.
Regulating refrigerating capacity
Regulating refrigerating capacityRegulating refrigerating capacity
Regulating refrigerating capacity
The exact regulation of the leaving temperature is achieved by means of 6$step controllers and double hot gas
by$pass injectors with solenoid valves. The setting is based on approx. 2 % and 0% of each machine’s
refrigerating capacity.
Condenser pressure regulation
Condenser pressure regulationCondenser pressure regulation
Condenser pressure regulation
Two condenser blowers each per refrigerant circuit are opened and closed by means of a condenser pressure
pressure control to create an even condensation temperature.
The pressure controls are fitted on the insides of the compressors.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 13
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
4.0
4.04.0
4.0 Installing the industrial cooler
Installing the industrial coolerInstalling the industrial cooler
Installing the industrial cooler
The plant should be mounted in an upright position on a stable foundation.
(Weight with load: see technical specifications).
A distance of approx. 1 m should be kept free on all sides to allow sufficient access for operation and
maintenance.
A space of 1, m must be left above the apparatus to ensure that air exhaust can leave freely.
Further details can be found in the installation plans C2618.DWG and C2619.DWG.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 14
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 1
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 16
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
.0
.0.0
.0 Fans
Fans Fans
Fans
The fans suck in the cooling air through the condenser. The warmed air is then blown out up above. The
quantity of air must not be reduced by allowing drops in pressure during intake and discharge. (see technical
specifications for air quantity)
When installing indoors, either the manufacturer or the agent should be consulted.
Manufacturer: Alpha$InnoTec GmbH
Geschäftsbereich KKT chillers
Industriestrasse 3
D$9 3 9 Kasendorf / Germany
T [phone] $ 0
F [phone] $149
Agent:

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 17
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6.0
6.06.0
6.0 Transport
TransportTransport
Transport
Transport on company premises may be done with a forklift truck. The appliance must however be kept in an
upright position and on no account tipped to the side. A visual inspection should be made on delivery to check
for any damage. Complaints should be made immediately to the haulage contractor and the insurance
company must be notified at once. When transporting by crane,
please
pleaseplease
please ensure that the housing is not subjected to pressure at the sides.
ensure that the housing is not subjected to pressure at the sides.ensure that the housing is not subjected to pressure at the sides.
ensure that the housing is not subjected to pressure at the sides.
Place the lifting tubes in the holes in the feet at the base of the chiller. Lock the ends of the tubes in position
with locking pins and split pins as shown .
The capacity of the lifting gear must be adequate to lift the load in question.
Check the weight of the chiller units, the capacity of the lifting gear and ropes and the condition
and suitability of the aforementioned equipment.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 18
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Lifting tube
Diameter max.:33mm/1.23inch
Diameter min.:30mm/1.18inch
material thickness:min 3mm/0.12inch
Length:1200mm/47.24inch
Attention: don`t use
metal rope !
spacers

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 19
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
7.0
7.07.0
7.0 Notes on the water connections
Notes on the water connectionsNotes on the water connections
Notes on the water connections
The water connections between industrial coolers of the KPC series and the water supply can be made of steel,
copper or plastic. The nominal widths of the piping for distances of up to approx. 2 m should match at least
the dimensions of the fittings on the appliance. (see technical specifications)
Reductions in diameter should be avoided. In case of longer pipelines, the pump pressure should be tested.
When chosing the pipe materials, ensure that no electrochemical series are created.
The proper way to seal the European fittings can be done with any of following steps.
Pipe sealing cord. There are a number of brands available, however we use Loctite
Teflon Tape and a Anaerobic sealant.
Teflon Tape an Nylog sealant.
As with any sealant, the application instruction must be followed for proper use.

07.09.2012 Operating Instruction
Healthcare chiller of the KP
Healthcare chiller of the KPHealthcare chiller of the KP
Healthcare chiller of the KPC Series
C SeriesC Series
C Series
Version „0 “ Type KPC 212$L$U/S
page 20
H:\Siemens MED\KPC 212 L\03_Dokumente\Manual\KKT Chillers_KPC212-USA_Ver_05.doc.doc
Dimensions of the transfer station
Dimensions of the transfer stationDimensions of the transfer station
Dimensions of the transfer station
transfer station
1.) regulation phase
2.) in operation
Zu
closed :
Offen
Open :
3.) emergency cooling