KL Industries 3 Seat Sun Slider User manual

Pedal Boat Models:
3 Seat •5 Seat
Sun Slider
OWNER’S MANUAL
1790 Sun Dolphin Drive
Muskegon, Michigan 49444
phone [phone]
fax [phone]
email [email protected]
website www.klindustries.com
The Best Value in a Small Boat

Congratulations on the recent purchase of your new pedal boat! You have purchased a boat from one of the nations leading
manufacturers of small boats. Your boat represents years of commitment to product design, excellence in engineering and quality in
manufacturing. With proper care and maintenance your pedal boat should last for many years to come. Please call our helpful and
knowledgeable Customer Support Department if you have any questions.
MATERIALS
Your pedal boat is manufactured from High Density Polyethylene (HDPE). It is a very durable material. Our
specially formulated HDPE has an ultra-violet inhibitor blended throughout the material to reduce color fade
and maintain its strength. Polyethylene is a somewhat flexible material with some memory. This means it has a
tendency to return to its original molded shape if distorted. All boats are equipped with closed cell foam for
flotation.
BOAT SET-UP
Rudder
It is necessary for you to change the rudder from its shipping position to the operating position. See Photos #1
and #2. Remove the rudder and pin it through the top hole of the rudder so it hangs with the straight side
towards the front of the boat. Be sure to secure it with cotter ring.
Two adjustable seats come with our Sun Slider Adjustable 5 Seat Lounging Pedal Boat. Adjust the seat to
accommodate your height by placing it in the notched positions. For lounging, simply place seat in the back
footwell notches.
Paperwork
Warranty Registration Card
To properly register your boat with KL Industries for warranty validation please fill out the warranty registration
form online at www.klindustries.com. Please review our full warranty statement. If you are unable to register your
boat online please contact our Customer Support Department at 231-733-2725. The serial number can be found on the outside of
the hull in the back right corner just under the rubrail. See Photo #3.
Photo #1 Shipping
Position
Photo #2 Operating
Position
Photo #3 Serial Number
Location

Manufacturers Statement of Origin (MSO)
You should receive a MSO with your new boat. Some states may require a MSO for proper registration of your boat. If you plan on
putting an electric motor on then it may be necessary to register it. Please check with your local dealer or state licensing bureau.
Owner’s Manual
Keep your owner’s manual for future reference. It is a good idea to write down the following information:
Serial Number ________________________________
Date of Purchase ________________________________
Purchased from ________________________________
Applying Decals
Before applying boat registration decals (if required), clean the area with alcohol or any solvent that does not leave a residue. Make
sure solvent is put aside and is dry. Using a propane torch, lightly pass the flame back and forth over the area where the decals will
be applied. Don’t try to heat the surface. This process will enhance the adhesion of the decals.
BEFORE LEAVING SHORE & SAFETY PROCEDURES
• Review the maximum capacities on the capacity plate located on the back of the seats. Ensure you are safely
within these limits.
• Make sure your drain plug is secure. The drain plug is in the center bow of the boat just below the rubrail.
See Photo #4.
• Make sure all passengers are wearing Personal Flotation Devices.
• Check for wind conditions, current or wave conditions that would make it difficult to pedal back.
• Ensure children understand that they may get tired pedaling and go too far from shore. Make them aware of wind that may push
them away from shore.
• When leaving shore do not lift the bow and shove the boat backwards. The rudder will jam under the hull and damage the
steering mechanism. Turn the boat around and push it in bow first or set the boat in water deep enough so the rudder doesn’t
contact the bottom.
Photo #4 Drain Plug
Location

CARE AND MAINTENANCE
With minimal care and maintenance, your boat has been designed to provide you with many years of enjoyment.
• Drain any water accumulated between deck and hull.
• Your pedal boat can be cleaned with warm water and any standard detergents. More difficult stains, such as brackish watermarks
may be cleaned with a petroleum based cleaner. Read the manufacturers' instructions carefully before using any cleaner.
• If your boat is used in salt-water environments it is suggested that the boat and components be rinsed thoroughly with fresh water
after each use. See optional accessories for salt-water upgrade.
• Your pedal boat comes standard with our exclusive oil impregnated bronze bushings. They are commercial quality and don’t need
frequent lubricating. After the first few uses you may see a blue or teal watermark down the inside of your boat. This is simply the
paint on the crank inside the bushing wearing off. This is normal and can be cleaned as above.
• Use some care when beaching the boat. Avoid dragging it across asphalt, concrete or sharp rocks to prevent excessive wear and
abrasion to the hull bottom.
• Polyethylene is a somewhat flexible material with some memory. This means it has a tendency to return to its’ original molded
shape if distorted. If this occurs follow these steps:
1. Relieve the pressure that caused the dent or distortion by supporting the boat differently or removing gear.
2. Place the boat in the warm sun. Usually the south side of a building is the warmest spot. As the boat warms up usually (but
not always) the boat will return to its original molded shape. This may take a few hours or a couple of weeks depending upon
outside temperatures and the degree of distortion.
STORAGE
• If possible, it is best to store your pedal boat inside for the winter. If stored outside custom mooring covers that prevent water and
debris from accumulating are available from either your local marine dealer or direct from KL Industries.
• When storing your boat, open the drain plug and stand it on its front bow to ensure proper drainage. Either store it on its bow or
turn it upside down.
• Don’t allow water to accumulate between the deck and hull and freeze. Freezing damages the polystyrene flotation foam.
• Don’t place the boat on 4x4’s or sawhorses. Dents will form in the hull.

FREQUENTLY ASKED QUESTIONS
1. Where is the serial number located? The serial number is located in the back right hand corner on the outside of the hull just
below the rubrail. The number will be stamped on a silver plate, starts with JOK and is 12 digits long. See Photo #3.
2. There is water inside my boat. Is this normal? Just like any boat, your boat may take on some water. Because of its flexible
nature, a polyethylene boat is prone to accumulate a small amount of water between the deck and hull. Water may accumulate
between the deck and hull due to rain, waves and condensation. This is normal, not a defect, and should be drained periodically.
Do not return to the retailer. Remove the drain plug located under bow rubrail and tip the boat up to drain. See Photo #4. It is
also normal for water to come out where the deck and hull meet if there is an excessive amount of water. Replace the drain plug
by inserting a Phillips head screw driver in the hole in the plug and push the plug into the hole. Remove battery before draining
your boat.
3. There is blue or teal oil coming out of my bushings and running into the footwell. Is this normal? After the first few uses you
may see a blue or teal watermark down the inside of your boat. This is simply the paint on the crank inside the bushing wearing
off. This is normal and can be cleaned with warm water and any standard detergents.
4. How should I store my boat in the winter? See Storage.
5. What can I do if dents form in the hull from improper storage? Expose the dent to warm sunlight preferably on the south side of
a building. As the plastic warms it will usually (but not always) return to its molded shape. This process may take one day to two
weeks.

Please Choose Your Model
Sun Slider Adjustable 5 Seat Lounging Features
Comfortably seats three in
front and two in back with
seats in the forward
position
Three-position
cranks for easy
one-, two- or
three-person
operation
Protective
vinyl rubrail
High back
supports
Maintenance-free
“oil impregnated”
bronze bushings
with rubber seals
Mooring cleat
Aluminum tiller
steering system
Recessed drink
holders Exclusive
fishing rod
holders
Light colored
decks are cooler
to sit on
Built-in
cooler or
storage
area
Rugged
UV-stabilized
Fortiflex®
High Density
Polyethylene
deck and hull
Built-in
motor mount
Fully adjustable seat
backs with handgrips
for easy positioning
Seats lock
into position
for safety Specifications
Length 93”
Width 65”
Height 24.5”
Weight 110 lbs.
Capacity 825 lbs.
ALSO FEATURES:
• Super tough
paddle wheel
• Closed cell
polystyrene
foam flotation
• Adhesive
sealant between
deck and hull
• Color
coordinated
pedals, cranks,
bushings,
steering handle
and rubrail

ALSO FEATURES:
• Super tough
paddle wheel
• Adhesive
sealant between
deck and hull
• Closed cell
polystyrene
foam flotation
• Color
coordinated
pedals, cranks,
bushings,
steering handle
and rubrail
Comfortably seats three
in front and two in
back
Protective
vinyl rubrail
Maintenance-free “oil
impregnated” bronze
bushings with rubber
seals
Mooring cleat
Aluminum tiller
steering system
Recessed drink
holders
Light colored
decks are cooler
to sit on
Built-in
cooler or
storage
area
High back
supports
Rugged UV-stabilized
Fortiflex®High Density
Polyethylene deck
and hull
Built-in
motor mount Three-position
cranks for easy
one-, two- or
three-person
operation
Specifications
Length 93”
Width 65”
Height 24.5”
Weight 110 lbs.
Capacity 825 lbs.
3 Seat Features 5 Seat Features
Comfortably seats
three in front and
all three can pedal
Three-position
cranks for
easy one-,
two- or three-
person
operation
Protective
vinyl
rubrail
Maintenance-free
“oil impregnated”
bronze bushings
with rubber seals
Mooring cleat
Aluminum tiller
steering system
Recessed
drink holders
Light colored
decks are cooler
to sit on
Built-in
coolers or
storage
areas
Extra
storage
area
High
back
supports
Rugged
UV-stabilized
Fortiflex®
High Density
Polyethylene
deck and hull
Specifications
Length 84”
Width 61”
Height 23”
Weight 94 lbs.
Capacity 600 lbs.
ALSO FEATURES:
•Super tough
paddle wheel
• Adhesive
sealant between
deck and hull
• Closed cell
polystyrene
foam flotation
• Color
coordinated
pedals, cranks,
bushings,
steering handle
and rubrail

*Please have serial number available when ordering*
PEDAL BOATS
12712 Hub Assembly Kit (hardware included)
12715 Hub Assembly Kit Stainless Steel (hardware incl.)
12081 Washer
12445 Hub Blade
12025 Rivet for Hub Blade 3/16 x 5/8 (2 needed)
12036 Rivet Burr for Rivet (2 needed)
12733 Crank Bushing Kit - Teal (hardware included)
12732 Crank Bushing Kit - Blue (hardware included)
12114 Crank - Blue
12116 Crank - Teal
12135 Crank - SS
Crank Assembly Kit (includes 2 cranks, 6 pedals, 7 bolts and
locknuts) Choose from:
12318 Blue
12319 Teal
12317 SS Blue
12331 SS Teal
12302 Pedal - Teal
12303 Pedal - Blue
12505 Drain Plug (Rubber) 7/16”
Tiller Arm Kit (includes tiller arm, handle grip, clevis & cotter pin)
Choose from:
12256 Blue
12258 Teal
11889 Steering Arm Kit (includes clevis & cotter pin)
Must order together
12321 Steering Bushing Male - Blue
12322 Steering Bushing Female - Blue
12444 Rubber Gasket (1 needed)
Must order together
12323 Steering Bushing Male - Teal
12324 Steering Bushing Female - Teal
12444 Rubber Gasket (1 needed)
12202 Universal Steering Rod Assembly Kit (includes steering rod and
hardware)
PEDAL BOATS
12451 Rudder Assembly Kit*
*Includes Rudder, Bracket, Post, Rivets, Clevis & Cotter Pin
12345 Rudder Bracket
12340 Rudder Post
12021 Rivet for Rudder Post 3/16 x 1 (3 needed)
12448 Rudder Kit (includes clevis & cotter pin)
12471 Cooler Lid 3 Seat - Blue
12473 Cooler Lid 3 Seat - Teal
12481 Cooler Lid 5 Seat - Blue
12483 Cooler Lid 5 Seat - Teal
12541 Cooler Lid Latch
12021 Rivet Cooler Lid 3/16 x 1 (1 needed)
12006 Rivets for Rub Rail 3/16 x 3/4 (8 needed)
11768 Rub Rail - Blue 21’ 6”
11767 Rub Rail - Teal 21’ 6”
12508 Mooring Cleat
12067 Screw for Mooring Cleat (2 needed)
12084 Locknut for Mooring Cleat (2 needed)
22800 Decal Sun Dolphin 3/5 Side
22806 Decal Sun Dolphin 3 Bow
22807 Decal Sun Dolphin 5 Bow
22804 Decal Sun Dolphin Sun Slider Side
22810 Decal Sun Dolphin Sun Slider Bow
22802 Decal Play Mate 3/5 Side
22812 Decal Play Mate 3 Bow
22818 Decal Play Mate 5 Bow
22805 Decal Play Mate Sun Slider Side
22819 Decal Play Mate Sun Slider Bow
22801 Decal Seahawk 3/5 side
22809 Decal Seahawk 5 bow
12344 Adjustable Seat Back - Blue
12346 Adjustable Seat Back - Teal
12442R Adjustable Rod Holder Plate - Right
12442L Adjustable Rod Holder Plate - Left
12021 Rivet for Rod Holder Plate 3/16 x 1 (2 needed)
12902 Adhesive 1/8” x 1/2” (per foot)
PARTS LIST

WARRANTY
Please call us at 231-733-2725 if you have questions or a problem with your boat. Do not return the boat to the
retailer.
KL Industries, Inc. warrants to the original owner of any KL Industries boat. Any part of the boat that is defective in
material or workmanship will be repaired, without charge, at the purchasers’ local dealer or at KL Industries.
For personal use, this warranty shall apply for a period of five years on the deck and hull and two years on parts from
the date of retail sale. Any warranties from suppliers of component parts supersede KL Industries’ warranty. This warranty
covers use under normal conditions and does not cover damage caused by accidents, alteration, or
misuse.
Freight to and from a local dealer or manufacturing plant is at the owners’ expense.
Warranty is not valid unless registration form is returned within 30 days of retail purchase.
Register online at: www.klindustries.com
Warranty

Subtotal (price)
Shipping
COD Fee (if applicable 7.50)
Tax (6% in MI)
Total
Deluxe Canopy Bench Seat
Cushion
Sun Slider
Cushion
3 Seat Motor
Mount
Mooring Cover Salt Water Drive
System Upgrade
OPTIONAL ACCESSORIES ORDER FORM
Order Date___________________ Phone # (daytime) _____________________________ Email Address _________________________________________
Ship To (Name) ___________________________________________ (Address) _________________________________________________________________
Visa/MasterCard # _____________________________________________________________________________ Exp. Date ___________________________
ITEM/DESCRIPTION MODEL PRICE SHIP
Deluxe Canopy Six hundred denier, 100% solution dyed polyester marine fabric, 3/4 ounce #11407 Blue 119.00 12.00
polyurethane coating for water repellency and UV protection for extended exposure to a #11408 Teal
marine environment. Matched to the boat it adds both style and function. Supported by Boxed (UPS)
aluminum framework it folds down for storage or when you want to be in the sun. Fits all models.
Bench Seat Cushion Color coordinated marine vinyl over 2” closed cell foam. For added #11443 3 Seat 95.00 19.00
pedaling and lounging comfort, cushions snap into place and can be easily removed for storage. #11447 5 Seat (oversized
Not harmed by sun, water or tanning oils. Blue/Teal color combination. package)
Sun Slider Cushion Color coordinated marine vinyl over 2” closed cell foam. For added pedaling #11448 145.00 22.00
and lounging comfort, cushions snap into place and can be easily removed for storage. Not (oversized
harmed by sun, water or tanning oils. Set of 5. Blue/Teal color combination. package)
3 Seat Motor Mount Sturdy motor mount is designed for use with an electric trolling motor up #11240 39.00 11.00
to 35 lb. thrust. Not suitable for gas motors. Post 1998 five seat models have built-in motor mounts.
Mooring Cover Gives years of protection shielding out rain and debris. The drawstring gives a snug, #11235 3 seat 89.00 11.00
tight fit. Made of durable marine vinyl. Available in gray. #11220 5 seat/ 95.00 11.00
Sun Slider
Salt Water Drive System Upgrade Protect your boat from the corrosive effects of salt water. Upgrade #12135 SS cranks 40.00 ea 11.00
includes stainless steel cranks and hub assembly. (need 2)
#12715 SS hub 50.00 ea 11.00
REV. 1/05