kleenconnect LNI2-233 User manual

Automated
Forklift Entryway
Sanitizing System
Patented
INSTALLATION
AND
OPERATION MANUAL
6/15/2021

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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Contents
......................................................................................................................................2
WARNINGS .........................................................................................................................................2
INTRODUCTION:.................................................................................................................................3
SPECIFICATIONS: ................................................................................................................................3
PACKAGE CONTENTS:.........................................................................................................................4
SYSTEM LAYOUT:................................................................................................................................5
TOOLS NEEDED TO INSTALL: ..............................................................................................................6
INSTALLATION INSTRUCTIONS:..........................................................................................................7
PRIMING THE SYSTEM:.....................................................................................................................17
SETTING THE PHOTO SENSOR:.........................................................................................................18
ADJUSTING THE NOZZLES: ...............................................................................................................18
SETTING THE REFLECTIVE STRIPS:....................................................................................................19
SETTING THE SPRAY (RUN) TIME:....................................................................................................20
OPERATING THE SYSTEM: ................................................................................................................20
REFILLING THE SANITIZER:...............................................................................................................21
WARRANTY:......................................................................................................................................23
BATTERY USER GUIDE: .....................................................................................................................23

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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READ ALL INSTRUCTIONS BEFORE ATTEMPTING TO INSTALL AND OPERATE THIS EQUIPMENT
WARNINGS
Read this manual completely before attempting to install or use this system.
•Always wear proper personal protective equipment (PPE’s) when installing or servicing
this unit.
•Always follow all chemical safety precautions and handling instructions provided by the
chemical manufacturer or product Safety Data Sheet (SDS).
•If this unit is modified or serviced with parts not listed in this manual, the unit may not
operate correctly and may void any warranty.
•Chemical Spray Hazard: Wear splash goggles or glasses when required by chemical
manufacturer, SDS, or OSHA when installing or servicing this unit.
•Magnet Warning (physical injury):
oThis unit uses very strong magnets. Care must be taken when handling to prevent
pinch and other personal injuries. Serious injury can occur to fingers if caught
between large magnets. Small magnets can be a choking hazard and should never
be swallowed or inserted into any part of the body. Small magnets are
considered a choking hazard that can result in death and should be treated as
such. Keep all magnets away from animals and children. If a magnet should
break gather all small pieces and dispose of accordingly.
•Magnet Warning (magnetic field):
oTHIS UNIT CONTAINS MAGNETS THAT MAY BE HARMFUL TO THOSE WEARING A
PACEMAKER OR OTHER DEVICE SENSITIVE TO MAGNETS.

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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INTRODUCTION:
This system is designed to aid in the sanitizing of wheels on forklifts prior to entering and exiting
critical control areas, especially where reduced moisture is advantageous. This system has been
designed to provide an uninterrupted uniform distribution of sanitizer solution onto the tire tread
surface. The application of sanitizer is initiated manually by the operator or by automatic
signaling from the controller circuitry, causing the pump to dispense approximately 1.0 ounce of
sanitizer evenly split to all nozzles. Any modification or alteration of the system may result in
poor performance which may include uneven spray patterns, interrupted spray, or excessive
dripping of sanitizer. To avoid these issues it is highly recommended that only authorized parts or
components be used in this system.
SPECIFICATIONS:
Dimensions: Shipping package size, approximately 12” x 12” x 12”
Shipping Weight: without sanitizer, approximately 19 lbs.
Pump Capacity: 1 liter per minute @45-55 PSI
Serial Number _____________________ (located on underside of pump cover)
Date purchased / Installed _____________________

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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PACKAGE CONTENTS:
(4 ea) Fan Nozzles With
Swivel Adapters,
Screens, Check Valves,
& Magnet Mounts
(3 ea) ¼” Push-Fit
Tee Fittings
(1 ea) Gallon Jug
Adapter Cap,
Push-Fit Tubing
Connector
(1 ea) Photo Electric
Sensor Assembly With
Magnet Mount
(20 ea) Magnetic Tie
Mounts
(25 ea) Small Plastic
Cable Ties
(1 ea) Tubing
Cutter
(1 ea) Sensor Connector
Cable
(1 ea) 24 VDC Pumping
Module & Controller
(1 ea) Battery Charger
(2 ea) 4.0 Ah Batteries
(50 Ft) 1/4"
Black PE Tubing
(1 ea) Sanitizer Jug
Rack With Magnetic
Mounts And Safety
Cable Assembly
(4 ea) 24” Adhesive
Backed Strips
Reflective Tape
(1 ea) Large Plastic Cable
Tie
(1 ea) Dip Tube
Removal Tool

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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SYSTEM LAYOUT:

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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TOOLS NEEDED TO INSTALL:
Adjustable Wrench
Used to tighten nozzle bodies and
adjust nozzles
Pliers
Used to tighten nozzle bodies and
adjust nozzles
Angle Cutters
Used to cut plastic ties
Tape Measure
Used to measure sensor height
Tubing Cutter (provided)
Used to cut tubing
NOTE
All components of this system are attached to the vehicle with magnets. The only tools needed
for installation are an adjustable wrench, pliers, diagonal cutters, tape measure, and the tubing
cutter supplied in this kit. The tubing connections are a push-fit style connection which when
firmly pushed into the fitting will provide a tight, leak free connection. To release a push-fit style
connection, press in on the fitting collar while pulling on the tubing.

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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INSTALLATION INSTRUCTIONS:
READ ALL INSTRUCTIONS BEFORE INSTALLING THIS EQUIPMENT
1. Unpack the entire contents and inspect to ensure all components shown on page 4
“Package Contents” are included. Open the battery and charger packaging. Place one
battery on the charger to begin charging.
2. Review the vehicle this unit will be installed on and determine which location is desired
for placement of the one-gallon sanitizer jug rack. The jug rack can be attached by either
the bottom mount magnets or the side mount magnets. Keep in mind that the jug rack
can be moved to facilitate inspections and maintenance. You may want to identify a
location that is the best fit during use, such as inside the ROP upright and another during
inspection, such as outside the ROP upright.
Figure 1
Figure 2
3. The jug rack includes a safety cable that prevents the unit from falling to the ground if it is
accidentally knocked off the vehicle. This safety cable will need to be attached to the vehicle
roughly 18 inches above the jug rack. This will allow about 5 inches of slack in the cable. The
safety cable and clip are visible in figures 2 and 3. If you plan to use alternate locations for the
jug rack, make sure there is enough slack in the cable to allow movement to each of the
alternate locations.
Attach the clip using the supplied large plastic cable tie. Route the cable tie through the small
closed end of the clip and secure it around the upright or other object (figure 4). Ensure the
cable clip gate is easily accessible as the loop end of the cable will need to be removed from
the clip each time the jug is replaced.

Installation & Operation Manual:
Automated Forklift Entryway Sanitizing System
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Figure 3
Figure 4
4. Determine the desired location for the pumping module. Usually behind the operator’s
seat. Attach the pump by setting the base mounted magnets on a suitable metal surface.
Ensure the magnets hold the pump securely in place. Ensure the pumping module will not
interfere with seat adjustment or daily/shift inspections. The magnets do allow
repositioning for service, but it is advisable to not require repositioning for daily/shift
inspections. (Figure 5)
*Note.
If the desired pump module location is
non-metallic, a steel plate (not provided)
can be attached to the forklift to mount
the pump.
Figure 5
5. Determine the location of the photo-electric sensor. The sensor should be placed in a
convenient location with the sensor glass pointing away from the forklift, perpendicular to
the vehicle’s travel path. It should be placed at a height that will be equal to the reflective

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tape you will be installing at each entryway/doorway It is recommended to install the
sensor on the A pillar (closest to the mast) pointed to the right hand side of the entryway.
This will permit the sensor to see the reflective tape upon entry and not on exit. (Figure 6)
Figure 6
6. Connect the sensor cable to the sensor using the M12 connector. Hand tighten only. Do
not use tools to tighten the connectors. (Figure 7)
Figure 7
7. Starting with the sensor cable at the sensor, route the sensor cable along the roll cage
using the provided magnetic tie mounts and ties. When routing the cable, do not draw the
ties up snug yet, as you may need to include the chemical tubing in these ties to attach to
the nozzles at the front of the forklift. Once you have routed the sensor cable back to the