Kleton MJ526 User manual

Instruction Manual
MJ526
Mobile Hydraulic Scissor Lift Table
1540 lbs. (700 kg)

WARNING!
Read this operation manual carefully and understand fully the
operating instructions. Improper use of this unit could result in injury.
• DO NOT put foot or hand in scissor mechanism.
• Keepneighbouringpersonsawayfromtheunitwheninuse.
• DO NOT standinfrontorbehindoflifttablewhenitisinuse.
• DO NOTcrawlunderthetable.
• DO NOTputfootinfrontofrollingwheels.
• DO NOTuselifttableonslopeorinclinedsurfaces.
• DO NOT lift or ride people on this unit.
CAUTION!
• DO NOTmovethisunitwhenliftingorloweringthebedorwhenthebedisinanelevated
 position.(Bedmustbeloweredwhentheunitisrunning)
• DO NOT usethistableforanypurposeotherthanit’sintendeduseanddonotloadwithmore 
than the rated capacity.
• DO NOT allowpersonstooperatethistablewithoutcompleteunderstandingofitsoperation.
• DO NOT lowerthebedtooquickly.
• Duringloading/unloadingoperation,donotreleasetheparkingbrake.
• Loadshouldbedistributedonatleast80%ofthetablearea.Stopoperationoflifttableifload 
 becomestoounstable,donotplaceobjectsprotrudingoffedgeofthebed.
• DONOTmodifylifttablewithoutmanufacturerswrittenconsent.
Daily Inspection
Daily inspection of this unit is critical in order to locate any malfunction or fault.
Checkthefollowingdailybeforeoperatingyourlifttable.
1. Checkforbendingorcrackingofthelifttable.
2. Checkforanyoilleakagefromthecylinder.
3. Checkforverticalcreepofthetable.
4. Checkforsmoothmovementofthewheels.
5. Ensurethatbrakesarefullyfunctional.
6. Ensurethatallnutsandboltsarermlytightened.
Assembly method
Thelifttableispackedinacardboardbox.Assemblingofthejackuphandleandpedalisrequired.
WARNING:Assemblyworkmustbedoneonaatsurface;wheelsmustbechokedtoprevent
accidental rolling of the unit.
1.Removenutsandspringwashersfromtheendofhandleandinsertthehandleintotheholeson 
 frame.Tightenthehandleusingremovednutsandwasherswiththelargesthexkeysupplied
 inthebox.
2.Insertthejackpedalintothepedalpipeandpositionthetaperedsidepedalendtoright.Tighten
 thejackpedalusingtheremovednutandwasherwiththesmallesthexkeysuppliedinthebox.

OPERATING THE LIFT TABLE
How to use the brake
Thebrakeislocatednexttotheswivelcasteronrighthandside.
1. Tobrakethelifttable,pressthebrakepedal.
2. Toreleasethebrake,liftupthebrakepedal.
CAUTION: Putlifttableinbrakemodewhenstationaryinordertopreventsuddenmovement.
Lifting the Table
Toliftthetable,presstheliftingpedalseveraltimesuntilthetablereachesthedesiredheight.Thetable
lowersslightlyafterreachingthehighestposition.MaximumCapacityofthistableis1540lbs.(700kg)
WARNING:Donotoverloadlifttable,staywithintheratedcapacity.
Donotloadthetableonsidesorendsonly.Loadmustbedistributedonatleast80%oftablearea.
Lowering the Table
WARNING:DONOTputfootorhandinscissormechanism.Therotatingknoblowersthetable.
NOTE:Thehydrauliccylinderisdesignedtoholdtable.Asisthenatureofthehydraulicsystem,table
lowersveryslowlyoveranextendedperiodoftime.Pleasenotethatthetabledoesnotstayatthesame
heightindenitely.
Specifications
Model Capacity Table Table Height Foot Pedal
Strokes to Elevate Wheel Weight
MJ526 700kg.
1540lbs.
1220x610mm
48"x24"
445-1500mm
17.5"x59.1" 97 127mm 5"
195kg.
430lbs.
Service Instructions
Change hydraulic oil every 12 months
Lubricate the following areas every month:FittingofCylinder/oil,RollerFrictionSurface/grease,
LinkPin/oil,PedalFittingPoint/oil,GreaseNipple/grease
Troubleshooting
If the table does not lift when pressing lifting pedal several times:
• Adjustthecontrolvalvelocatedon
 thehydrauliccylinder(A)byreleasing
 thesetscrewandlockingnut(B)usinga
 atscrewdriveranda14mmwrench.
• Testthecontrolleverandliftingpedal.
A B

Part
No.
Order
No. Description Qty.
101M MK547 Handle Grip 1
102 MK548 Control Handle 1
103 MK549 Elastic Pin 1
104 MK550 Nut 1
105 MK551 Bolt with Hole 1
106 MK552 Jacket 1
107 MK223 Pull Rod 1
108 MK554 Big Washer 2
109 MK555 Elastic Washer 2
110 MK556 Bolt 2
111 MK557 Bolt 8
112 MK558 Washer 16
113 MK559 Elastic Washer 8
114 MK560 Nut 8
115 MK561 Swivel Caster 2
116 MK562 Frame 1
117 MK563 Screw 1
118 MK564 Shaft with Shoulder 1
119 MK565 Bolt 2
120 MK566 Washer 4
121 MK567 Axle 2
Part
No.
Order
No. Description Qty.
122 MK568 Bearing 4
123 MJ893 Wheel 2
124 MK570 Nut 2
125 MK571 Pump Unit 1
126 MK572 Pin 1
127 MK573 Washer 1
128 MK574 Retaining Ring 2
129 MK575 Shaft 1
130 MK576 Washer 2
131 MK577 Retaining Ring 2
132 MK578 Connecting Rod 1
133 MK579 Cushion 1
134 MK580 Bolt 1
135 MK581 Washer 1
136 MK582 Elastic Washer 1
137 MK583 Nut 1
138 MK584 Protection Cover 1
139 MK585 Pedal Bar 1
140 MK586 Retaining Ring 2
141 MK587 Roller 2
145 MK591 Elastic Pin 2
Part
No.
Order
No. Description Qty.
146 MK592 Bushing 6
147 MK593 Bushing 4
148 MK594 Nut 8
149 MK595 Retaining Ring 2
150 MK596 Upper Roller 2
151 MK597 Upper Fork Arm 1
152 MK598 Table 1
153 MK599 Retaining Ring 2
154 MK600 Long Shaft 1
155 MK608 Shaft 3
156 MK601 Washer 4
157 MK602 Screw 2
158 MK603 Fixing Shaft 2
159 MK604 Bushing 4
160 MK605 Screw 1
161 MK606 Washer 4
162 MK607 Lower Fork Arm 1
A MN687 Wheel Assembly 2
LIFT TABLE PARTS LIST
A

Part
No.
Order
No. Description Qty.
201 MK609 Seal Washer 1
202 MK610 Pump Cylinder 1
203 MK611 Dust Ring 1
204 MK612 Y-Seal 1
205 MK613 Pump Piston 1
206 MK614 Spring 1
207 MK615 Spring Cap 1
208 MK616 Retaining Ring 1
209 MK617 Joint Plate 2
210 MK618 Pin 1
211 MK619 Pump Body 1
212 MK620 Elastic Pin 1
213 MK621 Spring 1
214 MK622 Strike Pin 1
217 MJ715 O-Ring 2
220 MK624 Lever Plate 1
221 MK625 Nut 1
222 MK626 Elastic Washer 1
223 MK627 Washer 1
224 MK628 Bolt with Hole 1
225 MK629 Bolt with Hole 1
Part
No.
Order
No. Description Qty.
226 MK630 Nut 1
227 MK631 Adjusting Bolt 1
228 MJ726 O-Ring 1
229 MK633 Spring 1
230 MK634 Seat of Steel Ball 1
231 MK635 Steel Ball 1
232 MK636 Steel Ball 1
237 MK637 Seal Washer 1
238 MK319 O-Ring 1
239 MK639 Seal Washer 1
240 MK640 Cylinder 1
241 MK641 Housing 1
242 MK642 Bolt 1
243 MK643 Seal Washer 1
244 MK644 Retaining Ring 1
245 MK645 Washer 1
246 MK646 Y-Ring 1
247 MK647 O-Ring 1
248 MK648 Piston 1
249 MK649 O-Ring 1
250 MK650 Piston Rod 1
Part
No.
Order
No. Description Qty.
251 MK332 Seal Washer 1
252 MK652 Cylinder Cap 1
253 MK456 O-Ring 1
254 MK457 Dust Ring 1
256 MK655 Steel Ball 1
257 MK656 Steel Ball 1
258 MK657 Spring 1
259 MK658 Steel Ball 1
260 MK659 Screw 1
261 MK660 Cup 1
262 MK661 Seat of Steel Ball 1
263 MK662 Spring 1
264 MK663 Seat of Valve 1
265 MK664 O-Ring 1
266 MK665 Spring 1
267 MK666 Core of Valve 1
268 MK667 Retaining Ring 1
269 MK668 Plug 1
HYDRAULIC CYLINDER PARTS LIST