KLINCH-PAK KP-Jumbo User manual

1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
KP-Jumbo Pneumatic Carton Stapler
MANUAL/WARNING:
IMPORTANT PLEASE READ BEFORE USING TOOL
Please read the following operating instructions manual.
Refer to this manual for safety, adjustment and trouble
shooting instructions. If you have any further questions
please contact your distributor.

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
NOTES

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
PAGE
TOOL SPECIFICATIONS .......................................................................................................................4
SAFETY INSTRUCTIONS......................................................................................................................5
LUBRICATION AND MAINTENANCE....................................................................................................6
ADJUSTING FOR STAPLE LEG LENGTH ............................................................................................6
TROUBLE SHOOTING...........................................................................................................................7
TOOL SCHEMATIC................................................................................................................................8
PARTS LIST............................................................................................................................................9
TABLE OF CONTENTS

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
MODEL OF TOOL ………………………………………………..…………….KP-Jumbo Staplers
DIMENSIONS （LENGTH x HEIGHT x WIDTH） ............................................ 14.2" x 13.2" x 6.8"
WEIGHT （WITHOUT FASTENERS） ............................................................... 13.2 lbs
COMPRESSED AIR：
MAXIMUM PERMISSIBLE OPERATING PRESSURE.............................. 99 PSI
RECOMMENDED OPERATING PRESSURE............................................71 PSI
AIR CONSUMPTION..................................................................................0.067 M3/ MIN (2.4 C.F.M)
WITH 60 STAPLES PER MINUTE
@5.66 KG/CM 2 (80 PSI)
STAPLE SPECIFICATION ......................................................................... 1-1/4" CROWN (Green line Series),
LEG LENGTH: 1", 1-1/8", 1-1/4", 1-3/8" , 1-1/2"
STAPLE CAPACITY.................................................................................... 100 PCS
THENOISELEVELS:(ATTHEWORKPLACE,ALWAYSWEAR HEARING PROTECTIONEQUIPMENT.)
A WEIGHTEDSINGLEEVENTSOUNDPRESSURELEVELATOPERATOR’SPOSITION:……… LPa,1s= 89dBA
A WEIGHTED SINGLE EVENT SOUND POWER LEVEL.......................................................LWA,1s=93 Dba
A WEIGHTED SINGLE EVENT SURFACE SOUND PRESSURE LEVEL..............................LPa,1s,1m=80dBA
TOOL SPECIFICATIONS

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
SAFETY INSTRUCTIONS
• Read this manual and understand all safety instructions before operation of the tool. If
you have any questions, please contact our Authorized Representatives.
• Never allow use of any type of Flammable Gases or Oxygen as a power source for the
tool. Use only Filtered, Lubricated, Regulated, Compressed Air.
• Never use Gasoline or other Flammable Liquids to clean the tool. Vapors in the tool will
ignite by a spark and cause it to explode.
• Do not exceed Maximum Permissible Operating Pressure of the tool (90-PSI).
• Disconnect the tool from air supply before clearing jams, servicing, adjusting and during
non-operation.
• Do not carry the tool by the hose or pull the hose to move the tool.
• Always wear protective equipment such as safety glasses, ear protection and head
protection.
• Do not remove the check valve or any other fitting which allows air to remain in the
tool.
• Do not place your hand or any part of your body in the staple clinching area or
adjustment window when connecting or disconnecting the air supply.
• Never point any tools that fire projectiles at yourself or another person.

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
• Your tool requires lubrication before you use for the First Time.
• Disconnect the Air Supply from the tool before lubricating
• Turn the tool so the inlet is facing up and put one drop of Lubricating Oil into air
inlet. NEVER use DETERGENT OIL or ADDITIVES. Operate the tools briefly
after adding oil.
• Wipe off excess oil at the exhaust. Excess oil will damage the O-Rings of the tool
(If in-line oiler is used). Manual lubrication through the air inlet is NOT required
on a daily basis.
LUBRICATION AND MAINTENANCE
ADJUSTING FOR STAPLE LEG LENGHT
• Disconnect the Air Supply
• Turn the hexagonal nut counter-clock wise to loosen. Set the plate in front to the
according position using the chart above.
• Retighten the nut.
APPEARANCE
Staple Leg Length Anvil Size Adjusting Plate
Position Threading Depth
25mm 25 615mm
28mm 515mm
32mm 32 518mm
35mm 418mm
38mm 38 624mm

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
TROUBLE SHOOTING
PROBLEM CAUSE REMEDY
AIR LEAKAGE FROM
TRIGGER .
O-RING ON VALVE （010）OR ON
TUBE（011）ARE DAMAGED . O-RING MUST BE REPLACED
AIR LEAKAGE FROM
EXHAUST PORT .
O-RINGSON VALVE（010）OR ON
TUBE（011）ARE DAMAGED . O-RING MUST BE REPLACED
PISTON’S O-RING（503）IS
DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE RROM
CYLINDER（035）.
MAGAZINE SEAT(037）O-RING（524）
IS DAMAGED .
REPLACE THE O-RING .
EXCESSIVE JAMS： ANVIL SCREWS(526) LOOSE . TIGHTEN SCREWS(526)
STAPLE SIZE IS WRONG . USE THE PROPER SIZE STAPLE
INSUFFCIENT LUBRICATION CLEANING AND LUBRICATING
SUITABLY .
UNEVEN CLINCH WRONG STAPLE SIZE CHECK FOR PROPER LEG LENGTH
ADJUSTMENT & CLINCHER SIZE .
UNCLINCHED STAPLE ANVIL (034) LOOSE TIGHTEN ANVIL（034）
ANVILS（034）ARE BROKEN REPLACE ANVIL（034）

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
KP-Jumbo Stapler

1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
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