Klutch 49703 User manual

Thank you very much for choosing a Klutch product. For future reference, please complete the
owner’s record below:
Serial Number/Lot Date Code: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
Thismanual pipe bender, with or without the base, is designed for certain applications only.
Northern Tool and Equipment cannot be responsible for issues arising from modification or use
of this product in an application for which it was not designed. We strongly recommend that
this product not be modified and/or used for any application other than that for which it was
designed.
For technical questions please call 1-800-222-5381.
Table of Contents
Intended Use ----------------------------------------------------------------------------------------------- 1
Technical Specifications ---------------------------------------------------------------------------------- 1
Important Safety Information ----------------------------------------------------------------------------- 2
Specific Operation Warnings ----------------------------------------------------------------------------- 3
Assembly --------------------------------------------------------------------------------------------------- 3
Before Each Use ------------------------------------------------------------------------------------------- 4
Operating Instructions ------------------------------------------------------------------------------------ 4
After Each Use --------------------------------------------------------------------------------------------- 4
Maintenance ----------------------------------------------------------------------------------------------- 4
Parts Diagram ----------------------------------------------------------------------------------------------5
Parts List --------------------------------------------------------------------------------------------------- 6
Replacement Parts ---------------------------------------------------------------------------------------- 6
Limited Warranty ------------------------------------------------------------------------------------------- 6
Intended Use
The English wheel is ideal for shaping, fabrication, smoothing dents or weld seams in fenders,
hoods and trunk panels. It is also excellent for polishing aluminum, etc.
Technical Specifications
ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
Item# 49703
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WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.
Property
Throat Depth (in.)
Capacity
Accessory
Overall
Dimension (in.)
Ship Weight (lbs.)
Specification
28”
Handles sheet metal to 16 gauge (1.2mm),
copper and aluminum to 14 gauge (1.9mm)
1pc 8in. dia. x 2in. W top anvil and
1pc 3in. dia. x 2in.
radius bottom anvil
35-1/2 x 34-5/8 x 60-1/4
180

ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
Important Safety Information
WARNING:
• Read and understand all instructions. Failure to follow all instructions may result in serious
injury.
• The warnings, cautions, and instructions in this manual cannot cover all possible conditions
or situations that could occur. Exercise common sense and caution when using this tool.
Always be aware of the environment and ensure that the tool is used in a safe and
responsible manner.
• DO NOT allow persons to operate or assemble this product until they have read this manual
and have developed a thorough understanding of how the product works.
• DO NOT modify the product in any way. Unauthorized modification may impair the function
and/or safety and could affect the life of the product. There are specific applications for
which the product was designed.
• Use the right tool for the job. DO NOT attempt to force a small equipment to do the work of
larger industrial equipment. There are certain applications for which this equipment was
designed. It will do the job better and more safely at the capacity for which it was intended.
DO NOT use this equipment for a purpose for which it was not intended.
• Industrial or commercial applications must follow OSHA requirements.
WARNING:
WORK AREA SAFETY
• Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit.
Cluttered, wet, or dark work areas can result in injury. Using the tool in confined work areas
may put you dangerously close to other cutting tools and rotating parts.
• Do not use the tool where there is a risk of causing a fire or an explosion; e.g., in the
presence of flammable liquids, gases, or dust. The tool can create sparks, which may ignite
the dust or fumes.
• Do not allow the tool to come into contact with an electrical source. Contact will cause
shock.
• Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the tool.
• Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in
your work area. Some of these hazards may be below the work surface hidden from your
view and may cause personal harm or property damage if unintentionally contacted.
PERSONAL SAFETY
• Stay alert, watch what you are doing, and use common sense when operating the tool. Do
not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating the tool may result in serious personal injury.
• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts.
• Use ANSI-Z87.1 compliant safety goggles or safety glasses with side shields, or when
needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety
shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.
This applies to all persons in the work area.
• Do not overreach. Keep proper footing and balance at all times.
CAUTION
ENGLISH WHEEL USE AND CARE
• Do not force the tool. Tools do a better and safer job when used in the manner for which they
are designed. Plan your work, and use the correct tool for the job.
• Check for damaged parts before each use. Carefully check that the tool will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never
operate the tool with a damaged part.
• Store the tool when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
• Use only accessories that are recommended by the manufacturer for use with your tool.
Accessories that may be suitable for one tool may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure
than the tool itself.
• Inspect the wheel and components for damage or excessive wear before each use. If you find
damage do not use the wheel.
Specific Operation Warnings
WARNING:
• Pinch point hazard. Keep hands clear from the roller while in use.
• Check that the English wheel is properly secured before each use.
Assembly
1. Attach the front leg (28) to the front leg seat (22) with bolts (23) and washers (26), then attach
the back leg (27) to the front leg and seat through connecting pipe (24) with washers (26),
bolts (25).
2. Attach the main frame (1) to the front leg (28) and back leg (27) with bolts (29), washers (26)
and nuts (30).
3. Attach the upper wheel bracket (3) to the upper wheel (5) through shaft pin (2) with bearings
(6) and washers (7), then covers (4) on both sides of the wheel (see the parts diagram).
4. Attach the upper wheel (5) and bracket (3) to the main frame (1) with bolts (9) and washers (8).
5. Place bearings (6) on both sides of the lower wheel (10) and connect them with shaft pin (12)
then set this assembly in the notches of the lower wheel bracket (13).
Other lower wheels 37, 38, 39, 40, or 41 are installed in the same way as above or are stored
on the hanger (36). (These wheels must be purchased separately.)
6. Install the adjustable shaft (16) into the main frame (1) from the top hole then secure the shaft
with guide bolt (31) and nut (32) so the shaft cannot rotate but only slide up and down. Install
the oil cup (11) at the other side of the main frame than the bolt (see parts diagram).
7. Screw the adjustable threaded shaft (17) into the main frame (1) from the bottom hole and
connect the handle seat (17) with the shaft’s bottom end with the flat key (19) then secure it
with washer (20) and bolt (21).
8. Place the lower wheel bracket (13) on the top of the adjustable shaft (16) and lock it with bolt
(14). Screw a handle ball (15) on the end of the bolt.
9. Insert the ends of the handles (18) with the markings into the handle seat and screw a handle
ball (15) on the endo of each handle. You can turn the handle to adjust the distance between
lower wheel and threaded shaft (17).
10. Attach the hanger (36) to the back leg (27) with spring washer (34), flat washer (35) and bolt
(33).
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ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
4 of 7
Before Each Use
• The English Wheel should be installed on a level surface, with proper lighting.
• The area around machine should be clear of scraps, oil or dirt.
• Apply a suitable non-skid material to floor.
• Be sure to keep hands clear of forming wheels when rotating the crank handle.
• Inspect the upper wheel (5) to make sure it is clean, free of dents or other defects, and ready
for use.
• Ensure that the levers on the lower wheel bracket and handle seat operate properly.
Operating Instructions
The workpiece is formed between the upper wheel (5) and the lower wheel (10).
According to the work to do, choose as a lower wheel 37, 38, 39, 40, and 41 (which are sold
separately and available from the distributor).
Be sure to keep hands clear of the forming wheels when rotating the crank handle (14).
After Each Use
Clean up the area around the English wheel to clear it of scraps.
Maintenance
Maintain the english wheel. Keep it in good repair by adopting a program of conscientious
repair and maintenance in accordance with the recommended procedures found in this manual.
Keep handles dry, clean, and free from oil and grease.
• All exposed iron surfaces should be coated with light oil to prevent rusting. Use a
multi-purpose or bearing grease for lubrication.
• The adjusting block (13) should be greased.
• Oil the driving shaft (16 & 17) through the oil cup monthly.
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Parts Diagram

ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
ENGLISH WHEEL WITH STAND
OWNER’S MANUAL
6 of 7 7 of 7
Parts List
Replacement Parts
• For replacement parts and technical questions, please call Customer Service at
1-800-222-5381.
• Not all components are available for replacement. The illustrations provided are a convenient
reference to the location and position of parts.
• The following are required when ordering parts: model number, serial number/lot date code,
and description.
• The distributor reserves the rights to make design changes and/or improvements to product
lines and manuals without notice.
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser
only ("You'' or “Your”) that the Ironton Air Tool product purchased will be free from material
defects in both materials and workmanship, normal wear and tear excepted, for a period of one
year from date of purchase. The foregoing warranty is valid only if the installation and use of the
product is strictly in accordance with product instructions. There are no other warranties,
express or implied, including the warranty of merchantability or fitness for a particular purpose.
If the product does not comply with this limited warranty, Your sole and exclusive remedy is
that We will, at our sole option and within a commercially reasonable time, either replace the
product without charge to You or refund the purchase price (less shipping). This limited
warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) accessories both
consumable and durable; (c) damage through abuse, neglect, misuse, or as a result of any
accident or in any other manner; (d) damage from misapplication, overloading, or improper
installation; (e) improper maintenance and repair; and (f) product alteration in any manner by
anyone other than Us, with the sole exception of alterations made pursuant to product
instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the
original purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the
product by make and model number, and follow the claim instructions that will be provided. The
product and the purchase receipt must be provided to Us in order to process Your warranty
claim. Any returned product that is replaced or refunded by Us becomes our property. You will
be responsible for return shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited
warranty or any other warranty related to the product. We shall not be liable for: service or labor
charges or damage to Your property incurred in removing or replacing the product; any
damages, including, without limitation, damages to tangible personal property or personal
injury, related to Your improper use, installation, or maintenance of the product; or any indirect,
incidental or consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the
specified use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which
vary from state to state. Some states do not allow limitations or exclusions on implied
warranties or incidental or consequential damages, so the above limitations may not apply to
You. This limited warranty is governed by the laws of the State of Minnesota, without regard to
rules pertaining to conflicts of law. The state courts located in Dakota County, Minnesota shall
have exclusive jurisdiction for any disputes relating to this warranty.
Distributed by
Northern Tool and Equipment Company, Inc.
Burnsville, Minnesota 55306
NorthernTool.com
Made in China
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Description
Main frame
shaft pin
Upper wheel bracket
Cover
Upper wheel
Bearing
Washer
Flat washer
Hex. Bolt
3” Lower wheel
Oil cup
Shaft pin
Lower wheel bracket
Handle
Handle ball
Adjustable shaft
Adjustable threaded shaft
Handle
Flat key
End cover
Hex. Bolt
Q’ty
1
1
1
2
1
14
2
2
2
1
1
6
1
1
4
1
1
3
1
1
1
Part No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Description
Front Leg seat
Hex. Bolt
Connecting pipe
Hex. Bolt
Flat washer
Back leg
Front leg
Hex. Bolt
Nut
Guide bolt
Nut
Screw
Spring washer
Flat washer
Hanger
4“Lower wheel (not included)
6” Lower wheel (not included)
8“Lower wheel (not included)
10” Lower wheel (not included)
Flat wheel (not included)
Q’ty
1
4
1
4
16
1
1
4
4
1
1
2
2
2
1
1
1
1
1
1