KM SVS2000 User manual
SVS2000
Installation & Operation Manual
IOM
97-1129-01 Rev. D
SVS2000
Installation & Operation Manual
CONTENTS
I. HANDLING AND STORAGE..................................................................................................................... 1
Save These Instructions
Inspection And Handling
Disposal And Recycling
Storage
II. GENERAL SAFETY................................................................................................................................... 2
Authorized Personnel
Use
Misuse
III. PRODUCT DESCRIPTION ....................................................................................................................... 3
Function
IV. MECHANICAL INSTALLATION................................................................................................................. 5
Mounting
V. ELECTRICAL INSTALLATION ................................................................................................................ 11
General Safety
Disconnect Requirements For Permanently Installed Equipment
Installation
Figure 1. Wiring Diagram
Figure 2. Wiring Diagram
Figure 3. Wiring Diagram Current Output Card
Figure 4. Wiring Diagram Isolated Output Card
VI. SET-UP ............................................................................................................................................. 18
Figure 6. Preparing Supplied Plug for Unused Openings
Table 3. Interaction of Format and Countby
Figure 7. High Accuracy Calibration
Figure 8. Calculation by Subtracting a Known Quantity
Figure 9. Manual Calibration
Table 4. Calibration Display
Figure 11. Set Point
Table 5. Available gain settings and corresponding sensor input voltages.
Figure 12. Sensor Display
Figure 13. DSP Filter Parameters
Figure 14. Material and Zero Tracking
Table 6. Microcell Sensitivity Factors
SAFETY SYMBOLS
WARNING:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD
RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.
CAUTION:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD
RESULT IN SERIOUS DAMAGE OR FAILURE OF THE EQUIPMENT.
VIII. TROUBLESHOOTING............................................................................................................................ 75
Hot Keys
SVS Display Tree
Setup Table
Parameter Default
1
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97-1129-01 Rev. D
SVS2000
Installation & Operation Manual
I. HANDLING AND STORAGE
SAVE THESE INSTRUCTIONS
INSPECTION AND HANDLING
Do not dispose of the carton or packing materials.
Each package should be inspected upon receipt for damage that may have occurred due to mishandling during
shipping. If the unit is received damaged, notify the carrier or the factory for instructions. Failure to do so may
void your warranty. If you have any problems or questions, consult Customer Support at 800-xxx-xxxx.
DISPOSAL AND RECYCLING
This product can be recycled by specialized companies and must not be disposed of in a municipal collection
site. If you do not have the means to dispose of properly, please contact for return and disposal instructions or
options.
STORAGE
If the device is not scheduled for immediate installation following delivery, the following steps should be
1. Following inspection, repackage the unit into its original packaging.
2. Select a clean dry site, free of vibration, shock and impact hazards.
3. If storage will be extended longer than 30 days, the unit must be stored at temperatures between
32º and 104º F (0º to 40° C) in non-condensing atmosphere with humidity less than 85%.
CAUTION: DO NOT STORE A NON-POWERED UNIT OUTDOORS FOR A PROLONGED PERIOD.
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II. GENERAL SAFETY
AUTHORIZED PERSONNEL
functions of the device. The required personal protective equipment must always be worn when servicing this
device.
USE
The device is solely intended for use as described in this manual. Reliable operation is ensured only if the
should be mounted in locations where it will not be subject to tampering by unauthorized personnel.
MISUSE
If any questions or problems arise during installation of this equipment, please contact Customer Support at
800-426-9010.
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97-1129-01 Rev. D
III. PRODUCT DESCRIPTION
FUNCTION
The SVS2000 accepts input signals from half- or full-bridge strain gage load cells through a high resolution (up
to 21-bit) analog-to-digital converter. Resolution and gain are adjustable for optimal system performance. Weight
is displayed at the indicator and the data can be serially polled from a master device. Analog and digital outputs
can be generated from the inputs to the SVS2000 to provide auxiliary controls.
QUICK CONFIGURATION
Adjusts system parameters and precalibrates unit without special load cells.
SENTRYTM
Separates mixer and plant vibrations from weight changes. This provides accurate and reliable weight readings.
Performance for demanding applications with up to 21-bit resolution.
Simple, understandable operator messages eliminates special coding/decoding, cryptic setup and
diagnostic messages.
Displays the weight as a bar graph or digital readout.
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TECHNICAL SPECIFICATIONS
FUNCTIONAL
Voltage - Operating Range
Operating Temperature -4º to 122º F (-20º to 50º C)
PERFORMANCE
Transducer/Sensor Input All Kistler-Morse half-bridge sensors, full-bridge foil gage
Excitation Programmable between 5 and 13 volts @ 400 mA
Resolution
Selectable 16 bits (1 part in 65,536) to 21 bits (1 part in 2,097,152) in 1 bit increments
Conversion Speed 16 bits = 17 ms, 17 bits = 20 ms, 18 bits = 25 ms, 19 bits = 34 ms,
20 bits = 50 ms, 21 bits = 100 ms
Span
excitation, Gain = 128
Temperature Stability
Common Mode
Rejection
Normal Mode Rejection 100 db min @ 60 Hz
Multi-Vessel Remote Tare
Relay Output
for motors and other large inductive loads, contractors rated for the load are required.
PHYSICAL
Display
or engineering units format
Programming/Parameter
Entry Integral 19-key sealed membrane tactile keypad
Setup Menu-driven prompts
Memory Non-volatile RAM
Enclosure
Humidity 1% to 95% (non-condensing)
Storage -4º to 140º F (-20º to 60º C)
Dimensions
Mounting Hole Pattern
Shipping Weight
OPTIONS
load 600 ohms with internal loop supply
APPROVALS
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97-1129-01 Rev. D
IV. MECHANICAL INSTALLATION
WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING
ADJUSTMENTS.
MOUNTING
The hardware used to mount the SVS2000 is provided by the customer. (Including suggested torque wrench
CAUTION: ONLY USE SIKAFLEX 1A POLYURETHANE SEALANT OR DOW CORNING RTV 739 OR
RTV 738. OTHER SEALANTS MAY CONTAIN ACETIC ACID, WHICH IS HARMFUL TO SENSORS
AND ELECTRONICS.
removed together.
2. Hold the SVS2000 in the desired location and mark the positions of the mounting holes.
3. Drill the mounting holes.
5. (SS version) Make entry holes in the bottom of the enclosure for cables and conduit. Hole location is
6. (SS version) Re-install baseplate with electronics.
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97-1129-01 Rev. D
V. ELECTRICAL INSTALLATION
WARNING: VERY HIGH VOLTAGE IS PRESENT. REMOVE POWER FROM THE UNIT BEFORE
INSTALLING, REMOVING, OR MAKING ADJUSTMENTS
GENERAL SAFETY
local codes that apply.
Do not modify any factory wiring. Connections should only be made to the terminals described in this section.
housing. Install drip loops and seal conduit with silicone rubber product.
DISCONNECT REQUIREMENTS FOR PERMANENTLY INSTALLED EQUIPMENT
A dedicated disconnecting device (circuit breaker) must be provided for the proper installation of the unit. If
independent circuits are used for power input and main relay outputs, individual disconnects are required.
INSTALLATION
CAUTION: ONLY USE SIKAFLEX 1A POLYURETHANE SEALANT OR DOW CORNING RTV 739 OR
RTV 738. OTHER SEALANTS MAY CONTAIN ACETIC ACID, WHICH IS HARMFUL TO SENSORS
AND ELECTRONICS.
This section describes how to wire the SVS2000. Installation of sensors is described in the applicable sensor
installation manuals.
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Route the AC power cable and the set point cables separate from the low-level signal cable. Doing so will avoid
electrical interference in the sensor signals and the communications signals.
1. Connect sensor wiring.
2. Connect relay output, digital output, analog output, serial output, and remote input wiring, as applicable.
3. Connect AC power.
4. Apply power and check display.
6. Tighten set screws that secure wires to the terminal boards to 8 lbf/in. of torque.
GENERAL (ABS ENCLOSURE)
against water entry. If applicable, install conduit drains at conduit’s lowest elevation(s) to allow condensation to
drain.
The SVS2000 power supply is 115/230 VAC switch selectable.
WIRING SENSORS
Refer to page 16 for details on wiring the sensors to the SVS2000. The wiring between the junction box and
SVS2000 must be continuous (no splices). Note If the voltage decreases as weight is added to the vessel during
operation, check wiring for polarity errors.
WIRING RELAYS, DIGITAL OUTPUTS, AND REMOTE TARE
Refer to page 15 for details on wiring the relays, digital outputs, and remote tare input.
WIRING OPTIONAL PCBS
SEALING OPENINGS IN ENCLOSURE
After you complete wiring installation, seal the openings in the SVS2000 enclosure to prevent moisture seepage.
Spread a generous bead of sealant around the threads of each K-M supplied plug. Screw a plug into each
opening in the enclosure not being used for wiring.
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97-1129-01 Rev. D
POWER FUSE
There is one power fuse in the SVS2000.
Fuse Part Number Purpose Voltage Current
F1 18-1002-01 AV 250 V 1.0 A
INSTALLING PCBS
1. Disconnect power to the SVS2000.
2. Remove the cover of the SVS2000.
9. Restore power to the SVS2000. Replace the cover. Installation is complete.
14 97-1129-01 Rev. D
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Figure 1. Wiring Diagram
ECD
115V
SENSOR/SIGNAL INPUT
C9
SHLD
TB2
SW1
J8
1.0A
F1
T2
AC INPUT
L
TB1
N
C13
VR1
DIGITAL OUTPUT
5
TARE INPUT
COM +VIN 31 2 4 6
TB3
TP1
U3
H2
C10
+
+
J7
U2
RELAY 1 RELAY 2
NOCOM NC NOCOM NC
J4
J3
SHLD
+S
-S
TB4
-SIG-EX -S +SIG
K1 K2
T1
J1
C8
+
J6
CR1
+
J2
U1
H31
+S +EX
FULL
HALF
J5
N.C.
COM
N.O.
N.O.
COM
N.C.
TARE INPUT
SETPOINT RELAY #1 CONTACTS
SETPOINT RELAY #2 CONTACTS
J1 J2
OPTION BOARD LOCATIONS
4
NOTES: (UNLESS OTHERWISE SPECIFIED)
1. THIS DRAWING IS PROVIDED AS A GUIDE. LOCAL ELECTRICAL CODES
AND PRACTICES MUST BE OBSERVED. WIRING SHOWN IS CUSTOMER
INSTALLED.
ROUTE FIELD WIRING IN CONDUIT SEPARATELY FROM ALL OTHER WIRING.
TO PREVENT GROUND LOOPS, GROUND THE SIGNAL SHIELD WIRE
ONLY AT ONE END OF THE CABLE
2
3
LINE (BRN)
NEUTRAL (BLU)
GND (Y/GRN)
POWER INPUT
115/230VAC, 50-60Hz
SWITCH SELECTABLE
2
MAXIMUM COMBINATION OF 2 DIFFERENT OPTION CARDS PER UNIT.
4
5
MAXIMUM CABLE LENGTH IS 100FT [30.5m]. USE 22-AWG, 2-CONDUCTOR
(TWISTED PAIR) SHIELDED CABLE (BELDEN 8441 or APPROVED
EQUIVALENT).
5
+V
COM
SHLD IN 1 2 3 4 5 6
TB2
R TARE IN
SHIELD
COM
3
5V TTL DIGITAL OUTPUT
+V TARE
1
2
3
6
4
5
(Customer Supplied)
MOMENTARY DRY CONTACT
REMOTE TARE PUSH-BUTTON
NOCOM
TB3
NONC COM NC
TARE INPUT
and
DIGITAL OUTPUT
TERMINATION
(SEE DETAIL A)
RELAY OUPUT
TERMINATION
(SEE DETAIL B)
SENSOR/SIGNAL INPUT TERMINATION
(REFER TO PAGE 2 FOR
SHLD
COM
IN
+V
1
2
3
4
5
6
N.C
N.O
COM
N.C.
N.O.
COM
DETAIL A
TARE INPUT AND DIGITAL OUTPUT TERMINATION
DETAIL B
SETPOINT RELAY TERMINATION
MAXIMUM RELAY RATING:
- 30VDC, 10AMPS
120VAC, 10AMPS (RESISTIVE LOAD)
240VAC, 8 AMPS (RESISTIVE LOAD)
-
-
6
6
THE FIRST OPTION CARD FLEX CABLE CONNECTS TO "J2" HEADER
ON THE MOTHERBOARD. ADDITIONAL OPTION CARD PLUGS INTO "J2"
HEADER OF THE OTHER OPTION CARD BELOW IT.
of Option Card
7
MAXIMUM CABLE LENGTH IS 25FT [7.62m].
7
TYPICAL
TTL INPUT
ROUTE AC WIRING IN CONDUIT SEPARATELY FROM ALL OTHER WIRING.
NOMINAL CONNECTOR SCREW TORQUE: TB1, TB3:
4.4 POUND INCHES, TB2, TB4: 2.2 POUND INCHES.
8
8
8
8
WIRING VARIATIONS)
INTERNATIONAL US
WHT
GRN
BLK
(HI LEVEL) [PLC INPUT I: 010105]
(LO LEVEL) [PLC INPUT I: 010106]
1 2 3 4
1 2 3 4
DWG. No.
ACAD#
APPROVALS
INCORPORATE ABOVE ECO'S
5
ECO 5: PURCHASING
6
ECO
ACCUMULATION:
ECO 3:
ECO 4:
ECO 2:
ECO 1:
CHECKED:
PRODUCTION:
PROJ. ENGR:
DRAWN:
B
USED ON:
7
PROJECT FILE NAME:
DIMENSIONS ARE IN INCHES
DO NOT SCALE DRAWING
TOLERANCES
UNLESS OTHERWISE SPECIFIED:
DECIMAL
SCALE:
.XXX±
.XX±
.X±
DATE
ANGULAR
±
SIZE
TITLE
8
SHT
Kistler-Morse
Bothell, WA
REV.
A
B
INCORP.
5 6
DESCRIPTIONLTR
REVISIONS
7
C
D
CHECKED APPROVED
8
DATE
TI-SVS-02
Raul M. Collado
--
--
11/2/98
HL Keene 9/16/02
HL Keene 9/16/02
--
--
--
B
TI-SVS-02B 1 OF 2
WIRING DIAGRAM
SVS 2000
New Production Release R Collado SAS SAS 12/28/98
A Per ECO #4458 W Kenney RS RS 5/10/99
B Per ECO #4914 BWC HLK HLK 10/11/02
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97-1129-01 Rev. D
Figure 2. Wiring Diagram
REGARDING INTRINSICALLY SAFE BARRIERS.
"J5"TO "HALF", INSTALL JUMPER "J3" (-S), AND REMOVE JUMPER "J4" (+S). REFERTO TI-SBI-FM-01 FOR INSTALLATION DETAILS
FOR K-M HALF-BRIDGE SENSOR/TRANSDUCER THROUGH INTRINSICALLY SAFE (I.S.) BARRIERS, WIRE PER DETAIL F. SET JUMPER
FOR 6-WIRE FULL-BRIDGE FOIL GAGE LOAD CELL TRANSDUCERS, WIRE PER DETAIL E. USE 18-AWG, 6-CONDUCTOR SHIELDED CABLE.
MAXIMUM LENGTH TO BE 1,000ft [304.8m]. REFER TO LOAD CELL MANUFACTURER FOR RECOMMENDED CABLE TYPE, COLORS, AND
SEPARATION DISTANCE. SET JUMPER "J5" TO "FULL" POSITION, AND REMOVE JUMPERS "J3" (-S) AND "J4" (+S).
"J5"TO "FULL" POSITION, INSTALL JUMPER "J3" (-S) AND JUMPER "J4" (+S).
MAXIMUM LENGTH TO BE 50ft [15.2m]. REFER TO LOAD CELL MANUFACTURER FOR RECOMMENDED CABLE TYPE AND COLORS. SET JUMPER
FOR 4-WIRE FULL-BRIDGE FOIL GAGE LOAD CELL TRANSDUCERS, WIRE PER DETAIL D. USE 20-AWG, 4-CONDUCTOR SHIELDED CABLE.
AND "J4" (+S).
(BELDEN 8618 OR EQUIVALENT) AS THE INTERCONNECT SIGNAL CABLE.
2,000ft [609.6m] BETWEEN THE INTERCONNECT JUNCTION BOXES AND THE SVS 2000, USE 16-AWG, 3-CONDUCTOR SHIELDED CABLE
TYPE OF SENSOR/TRANSDUCER
& F FOR THE DIFFERENT
REFER TO DETAILS C, D, E,
(BELDEN 8791 or EQUIVALENT) BETWEEN THE INTERCONNECT JUNCTION BOXES AND THE SVS 2000. FOR SEPARATION DISTANCES UP TO
FOR TRANSDUCER/SIGNAL PROCESSOR SEPARATION DISTANCE UP TO 1,000ft (304.8m), USE 18-AWG, 3-CONDUCTOR SHIELDED CABLE
FOR K-M HALF-BRIDGE SENSOR/TRANSDUCERS, WIRE PER DETAIL C. SET JUMPER "J5" TO "HALF" POSITION, INSTALL JUMPERS "J3" (-S)
NOTES: (CONTINUATION)
EXCITATION +
EXCITATION -
SIGNAL +
SHIELD
SIGNAL -
(Typical)
TB4
-SIG
SHLD
-EX
-S
+SIG
+S
+EX
+S
-EX
SHLD
TB4
-SIG
-S
+SIG
+EX
(4-350 OHM AT 10V EXCITATION TYPICAL)
TO SUMMING BOX / FOIL GAGE LOAD CELL
TO K-M SENSOR/TRANSDUCER/J-BOX
EXCITATION - (As Required)
SHIELD
EXCITATION +
SIGNAL +
RELAY 2
K1
RELAY 1
COM NO COMNC NO
TB3
K2
SENSOR/SIGNAL INPUT
J4
NC
J3
SHLD
-EX -S
+S
-S TB4
+EX
+SIG-SIG
+S
TERMINATIONS.
FULL
HALF
J5
SHLD
(4-350 OHM AT 6V EXCITATION TYPICAL)
TO SUMMING BOX / FOIL GAGE LOAD CELL
SENSE -
+SIG
-SIG
SHLD
-EX
+S
-S
+EX
TB4
9002/11-199-030-00
9001/01-280-280-10
1
2
1
2
3
3
4
4
EXCITATION -
SHIELD
+EX
-S
SHLD
-EX
+SIG
-SIG
+S
TB4
EXCITATION +
SIGNAL -
SENSE +
SIGNAL +
TO SENSOR/TRANSDUCER
J-BOX (As Required)
RED
BLK
WHT
(Typical)
CABLE #9368 OR EQUIVALENT.
MAXIMUM SEPARATION BETWEEN SVS 2000 AND I.S. BARRIERS IS 100ft [30.5m]. USE BELDEN
3
11
11
3
9
10
9
10
11
12
13
14
10
10
3
3
3
14
9
13
12
12
K-M HALF-BRIDGE SENSOR/TRANSDUCER CONNECTION
SIG-
+EX
-EX
SHLD
SIG+
(BLK)
SHLD
(RED)
(WHT)
(GRN)
(BLK)
SHLD SHLD
SIG+
-EX
+EX (RED)
(WHT)
DETAIL C
INTRINSICALLY SAFE (I.S.) BARRIER CONNECTION
K-M HALF-BRIDGE SENSOR/TRANSDUCER THROUGH
DETAIL F
SHLD
RED
INTRINSIC SAFETY BARRIER
DETAIL E
6-WIRE FULL-BRIDGE TRANSDUCER CONNECTION (TYPICAL)
-EX
+EX
SHLD
+S
SIG+
(Reference)
SHLD
-EX
SIG+
SIG-
-S
+S
+EX
DETAIL D
4-WIRE FULL-BRIDGE TRANSDUCER CONNECTION (TYPICAL)
SHLD
-EX
SIG-
SIG+
+EX
-EX
SHLD
SIG+
+EX
-EX
SHLD
SIG+
+S
+EX
SHLD
-EX
-S
SIG-
SIG+
+EX
+S
A
1 2
B
3 4
C
D
1 2 3 4
DWG. No.
ACAD#
5 6
B
7
SIZE
8
SHT
Kistler-Morse
Bothell, WA
REV.
A
B
5 6 7
C
D
8
TI-SVS-02 B
TI-SVS-02B 2 OF 2
16 97-1129-01 Rev. D
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Figure 3. Wiring Diagram Current Output Card
venture
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