KMW 1220 User manual

1220/1220HL
KMWLtd. 198N.Hwy281 GreatBend, Kansas67530 800445-7388 Fax[phone] www.kmwloaders.com
Mid-Mount Loader
Complete The “Delivery / Warranty Registration Card”
This Manual Must Be Delivered
To The Owner At time Of Machine Delivery.
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OPERATOR INSTALLATION
& PARTS MANUAL
2503-1181
Rev. E
May 2014
Printed in the U.S.A.

2
FOREWORD
You are now the proud owner of a KMW Loader. This loader is a product of KMW
quality engineering and manufacturing. It is made of fine materials and under a
rigid quality control system. It will give you long, satisfactory service. To obtain
the best use of your loader, please read this manual carefully. It will help you
become familiar with the operation of the loader and contains many helpful hints
about loader maintenance. It is KMW’s policy to utilize as quickly as possible
every advance in our research. The immediate use of new techniques in the
manufacture of products many cause some small parts of this manual to be
outdated. KMW dealers will have the most up-to-date information. Please do not
hesitate to consult with them.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual
and on labels on the front loader itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
DANGER:
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING:
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
CAUTION:
Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury.
IMPORTANT:
Indicates that equipment or property damage
could result if instructions are not followed.
NOTE:
Gives helpful information
1.

3
SAFETY PRECAUTIONS
Most loader equipment accidents can be avoided by following simple safety precautions. These safety
precautions, if followed at all times, will help you operate your loader safely.
Understand that your safety and the safety of other persons is measured by how you service and operate this
loader. Know the position and operations of all controls before you try to operate. Make sure you check all
controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, insurance requirements, federal,
state, and local laws. Make sure your machine has the correct equipment required by your local laws and
regulations.
1. Read and understand both the tractor and the loader Operator Manuals before using the loader. Lack of
knowledge can lead to accidents.
2. It is the loader owner’s responsibility to make sure anyone operating the loader reads and understands this
manual first before operating the machine.
3. The tractor should be equipped with an approved rollover-protective structure (ROPS) or ROPS Cab and seat
belt. Use seat belt as specified by tractor/ROPS manufacturer.
4. Do not lift or carry anybody on the loader, bucket or attachment.
5. Do not allow bystanders in loader work area.
6. Never allow anyone to get under the loader bucket or attachment or reach through the loader boom when the
bucket or attachment is raised.
7. Do not walk or work under a raised loader bucket or attachment unless it is securely blocked and held in
position.
8. Use extreme caution when operating on a slope; always operate up and down the slope, never across the
slope.
9. Add wheel ballast and/or rear weight to counterbalance tractor/loader for stability at maximum loader capacity.
Additional counterweight requirements will vary with loader attachments and equipment application.
10. Move the wheels to the tractor manufacturer’s widest recommended settings to increase stability.
11. For better stability, always use a tractor equipped with a wide front axle, never use a tractor equipped with a
tricycle type front axle.
12. Move and turn the tractor at low speeds.
13. Never travel at high speeds with bucket loaded.
14. Carry loader boom at a low position during normal operation.
15. Use caution when operating the loader with a raised bucket or attachment.A raised loader changes the center
of gravity of the machine and increases the possibility of tip over.
16. Avoid driving over loose fill, rocks, holes, or anything that may be dangerous for loader operation or
movement.
17. Avoid overhead wires and obstacles when loader bucket or attachment is raised. Electrocution can occur with
or without contact.
18. Check for underground utilities before digging below grade level.
19. Allow for the loader length when making turns.
20. Gradually stop the loader boom when lowering or lifting.
21. Use caution when handling loose or unstable loads.
22. When servicing the loader or leaving operator's seat for any reason, always:
A. Lower the loader to ground.
B. Turn on Comfort Drive, if equipped
C. Apply the parking brake securely
D. Shut off the engine
E. Turn on tractor switch so Comfort Drive Solenoid is energized.
F. Release all hydraulic pressure in all circuits by moving hydraulic control lever or levers in all positions.
G. Return lever or levers to neutral position.
H. Turn off tractor switch and remove the key.
23. Operate the loader controls only when properly sitting on the tractor seat.
24. Visually check for hydraulic leaks and broken, missing, or malfunctioning parts. Make necessary repairs
before operation.
25. Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious
personal injury. Do not use HANDS to search for suspected leaks. If injured by escaping fluid, obtain medical
treatment immediately.
26. Before disconnecting hydraulic lines, relieve all hydraulic pressure.

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27. Do not tamper with the relief valve setting.
28. Never use loader for handling large heavy objects, such as large round or rectangular bales, logs, and oil
drums unless loader is equipped with attachment that is designed to handle such objects.
29. Handling large heavy objects can be extremely dangerous due to:
A. Danger of rolling the tractor over.
B. Danger of upending the tractor.
C. Danger of the object rolling or sliding down the loader boom onto the operator.
30. If you must handle large heavy objects, protect yourself by:
A. Using caution, moving slowly, and avoiding bumps and rough ground.
B. Never lifting the load higher than necessary to clear the ground.
C. Adding rear ballast to the tractor to compensate for the load.
D. Never lifting large heavy objects that may roll or fall on the operator.
31. Operate the tractor and loader such that complete control and machine stability is maintained at all times.
32. Always wear safety goggles when servicing or repairing the machine.
33. When servicing or replacing pins in cylinder ends, bucket, etc., always use a brass drift and hammer. Failure
to do so could result in injury from flying metal fragments.
34. Replace damaged or illegible safety labels. See following pages for required labels.
35. Do not modify, alter, or permit anyone else to modify or alter the loader, any of its components, or any loader
function without first consulting a KMW dealer.
36. Assemble, remove, and reinstall the loader only as directed in this manual. Failure to do this could result in
serious personal injury or death.
37. Never tow from any point of the loader with a chain, rope, or cable. Doing so could cause a roll over or
serious damage to the loader.
38. Never lift any load from any point of the loader with a chain, rope, or cable unless loader is equipped with a
KMW factory approved attachment which was designed and built for this type of lifting. Always follow lifting
instructions included with these attachments.
39. When a front loader is mounted on the tractor, enter and exit the operator’s seat only from left side of tractor.
40. Always park loader with a KMW attachment attached to the loader.
41. Special care should be taken to park or store attachments with points or sharp edges in a safe manner.
42. Make sure all parked loaders are on a hard level surface. Engage all safety devices to prevent loader from
falling and being damaged or injuring someone. Do not repair loader if it is not mounted on the tractor. Loss of
hydraulic fluid or removal of parts could cause loader to collapse resulting in injury.
43. Before starting engine, be sure all operating controls are in neutral or park lock position.
44. When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will continue
moving unless the control lever/levers are manually returned to neutral, or until relief pressure is reached at
the ends of piston strokes. Observe the bucket or attachment movement and maintain control with the
lever/levers.
45. Be certain lights and safety markings as provided by the tractor manufacturer are clean and operating when
transporting the tractor/loader on public roads. Be certain that the Slow Moving Vehicle (SMV) emblem is
visible. Check with local law enforcement for specific requirements.
46. When using a loader be alert of bucket or attachment position at all times. Loader in raised position with
attachment rolled back can dump material onto tractor causing damage or injury to tractor and/or operator.
47. The loader may shift during shipping and handling, making it unstable on the pallet. Support loader with an
overhead hoist or other suitable means prior to removing bands or attaching straps securing loader to pallet.
Failure to do so could result in accidental tip-over of the loader that could cause serious injury to you and/or
bystanders.
48. Do not service the loader while the tractor engine is running.
49. Do not use the loader to raise the tractor in order to perform service on the tractor and/or the loader.
50. Always turn on Accumulator (Comfort Drive), lower loader/attachment to ground and relieve hydraulic
pressure from system, before servicing unit. Failure to follow these instructions could result in personal injury.
51. Do not operate without confirmation that coupler pins are fully engaged. Loader attachment can fall off if not
properly attached. To avoid serious injury or death:
A. Only use loader manufacturer approved attachments.
B. Read all operators manuals and decals before operating. Follow all safety operating, and service
instructions. Contact dealer for replacement parts.
52. Never turn comfort drive on while tractor is moving. Loader movement could cause loader to lower causing
attachment or material being moved to contact ground. Failure to follow these instructions could result in personal
injury or property damage.

5
SAFETY DECALS
Located on the loader hose cover.
Located on Accumulator Mounting Plate.
See Comfort Drive Section.

6
SAFETY DECALS
Safety Decal Locations
Important: Safety decals 0595-3000, 0595-3001, 0595-3003,
and 0595-3004 are located on the loader LH side and are
visible as you mount the tractor. Important decal 0595-3087 is
located on LH center mount bracket assembly. 0595-3051
Warning decal is Located on Quick Attach.
Care of Safety Decals
1. Keep safety decals clean and free of obstructing
material.
2. Clean safety decals with soap and water and dry with a
soft cloth.
3. Replace damaged or missing safety decals with new
decals from your KMW Dealer.
4. If a component with a safety decal(s) affixed is replaced
with a new part, make sure new safety decal(s) are
attached in the same location(s) as the replaced
components.
5. Mount new safety decals by applying on a clean dry
surface and pressing air bubbles to outside edges.
0595-3062
0595-3000
0595-3003
0595-3001
0595-3004

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TABLE OF CONTENTS
1. INTRODUCTION..................................................9
2. LIMITED WARRANTY STATEMENT.................10
3. ITEMS NOT COVERED UNDER WARRANTY .11
4. WARRANTY RESPONSIBILITIES ....................12
5. SPECIFICATIONS..............................................13
5.1. SPECIFICATIONS OF LOADER ..............13
5.2. BUCKET SPECIFICATIONS.....................13
6. INSTALLATION INSTRUCTIONS......................14
6.1. TRACTOR PREPARATION.......................14
6.2. INSTALLATION.........................................16
6.3. CONNECT HYDRAULIC HOSES TO
LOADER HOSE CIRCUITS....................17
6.4. LOADER INSTALLATION .........................19
7. PRE-OPERATION INSTRUCTIONS..................21
7.1. TRANSMISSION FLUID ...........................21
7.2. INITIAL LOADER OPERATION ................21
7.3. EXTERNAL LOADER AND/OR TRACTOR
VALVE.....................................................21
7.4. LOADER MOUNTED CONTROL VALVE
EQUIPPED WITH SINGLE LEVER
CONTROL HANDLE or TRACTOR
REMOTE VALVE EQUIPPED WITH
SINGLE LEVER CONTROL HANDLE....21
7.5. TRACTOR REMOTE VALVE EQUIPPED
WITH 2 OR 3 CONTROL HANDLES......22
7.6. NEUTRAL POSITION ...............................22
7.7. FLOAT POSITION.....................................22
7.8. REGENERATIVE DUMPING POSITION..22
7.9. RELIEF CARTRIDGE ...............................23
7.10. LOAD SENSE LOADER VALVE .............23
7.11. INITIAL LOADER OPERATION...............23
7.12. REMOVING AIR FROM HYDRAULIC
SYSTEM .................................................23
7.13. RELIEF NOISE .......................................23
7.14. HOSE IDENTIFICATION.........................23
7.15. BUCKET LEVEL INDICATOR.................24
8. DAILY MAINTENANCE & LUBRICATION ........25
8.1. DAILY CHECKS........................................25
8.2. LOADER LUBRICATION ..........................26
8.3. LOADER EQUIPPED WITH OPTIONAL
GRILL GUARD........................................28
8.4. SKID STEER QUICK ATTACH
LUBRICATION........................................29
1. Park bucket or attachment...............................29
9. OPERATING INSTRUCTIONS ..........................30
9.1. FILLING THE BUCKET.............................30
9.2. CARRYING THE LOAD............................30
9.3. DUMPING THE BUCKET..........................31
9.4. LOWERING THE BUCKET.......................31
9.5. OPERATING WITH FLOAT CONTROL....31
9.6. LOADING FROM A BANK.........................31
9.7. PEELING AND SCRAPING ......................32
9.8. LOADING LOW TRUCKS OR SPREADERS
FROM A PILE..........................................32
9.9. BACKFILLING...........................................32
9.10. HANDLING LARGE HEAVY OBJECTS..33
9.11. BACK GRADING.....................................33
9.12. PROHIBITED OPERATIONS..................34
10. DISMOUNTING THE LOADER........................35
11. MOUNTING THE LOADER..............................39
12. SKID STEER TOOL CARRIER SYSTEM........42
12.1. RECOMMENDED LOADER FACTORY
APPROVED ATTACHMENTS.................42
12.2. NON-LOADER FACTORY
ATTACHMENTS......................................42
12.3. SKID STEER TOOL CARRIER SYSTEM
SERVICE & LUBRICATION....................43
13. INSTALLATION & OPERATION OF SKID
STEER TOOL CARRIER SYSTEM .................44
13.1. INSTALLATION INSTRUCTIONS...........44
13.2. SKID STEER TOOL CARRIER HANDLES
IN DISENGAGED POSITION .................44
13.3. SKID STEER TOOL CARRIER HANDLES
IN ENGAGED POSITION .......................44
14. INSTALLING BUCKET OR ATTACHMENT TO
SKID STEER TOOL CARRIER .......................45
14.1. OPERATING INSTRUCTIONS ...............45
15. REMOVING BUCKET OR ATTACHMENT
FROM SKID STEER TOOL CARRIER............48
15.1. OPERATING INSTRUCTIONS ...............48
16. SKID STEER BUCKET ....................................49
16.1. SKID STEER BUCKET ...........................49
16.2. INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER ........................49
17. SKID STEER BALE SPEAR............................50
17.1. SKID STEER BALE PROBE...................51
17.2. ASSEMBLY INSTRUCTIONS .................51
17.3. INSTALLATION INSTRUCTIONS TO SKID
STEER QUICK ATTACH.........................51
17.4. OPERATING INSTRUCTIONS ...............51
18. SKID STEER PALLET FORK ..........................52
18.1. SKID STEER PALLET FORK..................53
18.2. ASSEMBLY INSTRUCTIONS .................53
18.3. INSTALLATION INSTRUCTIONS TO SKID
STEER QUICK ATTACH.........................53

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18.4. OPERATING INSTRUCTIONS...............53
18.5. PARKING INSTRUCTIONS....................53
19. OPTIONAL ORIFICE KIT.................................54
20. OPTIONAL ORIFICE KIT.................................55
21. LEAK DOWN INSPECTION ............................56
21.1. FRONT END LOADER FIELD LEAK
DOWN INSPECTION AND TEST...........56
21.2. LEAKAGE TEST FOR LIFT CYLINDER
SEALS (Open Center Systems)..............57
21.3. LEAKAGE TEST FOR LIFT CIRCUIT
LOADER VALVE SPOOL........................59
21.4. LEAKAGE TEST FOR TILT OR BUCKET
CYLINDER, SEALS ................................59
21.5. TILT OR BUCKET CYLINDER VALVE
SPOOL LEAKAGE..................................60
21.6. ACCEPTABLE LIFT CYLINDER LEAK
DOWN RATES........................................61
21.7. ACCEPTABLE TILT OR BUCKET
CYLINDER LEAK DOWN RATES ..........61
22. TROUBLE SHOOTING PROCEDURES..........62
22.1. TROUBLE SHOOTING FOR ALL
LOADERS...............................................62
22.2. TROUBLE SHOOTING OPTIONAL
LOADER VALVE .....................................65
22.3. TROUBLE SHOOTING OPTIONAL
COMFORT DRIVE..................................66
23. TORQUE CHART.............................................67
24. PARTS MANUAL .............................................68
25. DECALS & MANUALS ....................................69
26. BOOM ASSEMBLY..........................................72
27. HYDRAULIC CYLINDERS, HOSES, AND
TUBELINES.....................................................74
28. LIFT CYLINDER (CROSS)...............................76
29. TILT CYLINDER (BAILEY) ..............................77
30. MID MOUNT COUPLER KIT............................78
31. LOADER VALVE 2 SPOOL (Load Sense)......80
32. LOADER VALVE 2 SPOOL (Open/Closed
Center).............................................................82
33. JOYSTICK CONTROLLER..............................84
34. SKID STEER BUCKET ....................................85
35. LOADER VALVE ..............................................86
36. CONTROL HANDLE COMPONENTS.............88
37. SKID STEER TOOL CARRIER ATTACHMENT91
38. SKID STEER BALE SPEAR............................94
39. BUCKET LEVEL INDICATOR..........................95
40. SKID STEER PALLET FORK ..........................96
41. OPTIONAL ORIFICE KITS ..............................98
NOTES:

9
1. INTRODUCTION
This manual provides safety, set-up, operation, maintenance, removing, storing,
and reinstalling instructions for your new mid-mount loader.
Your loader has been designed to give many years of satisfactory service.
Successful operation and long life of the loader depends, of course, on proper
operation and care. Please read this manual carefully and follow the instructions.
Correct operation and maintenance will save much time and expense.
OBSERVE and follow all CAUTION, WARNING, and DANGER instructions to
help prevent personal injury and damage to the loader.
The reference to left hand and right hand used in this manual refers to the
position when standing at the rear of the unit and facing forward.
If, at any time, you have a service problem with your loader or need new parts,
contact your local KMW dealer. Your dealer will need the loader model number
and serial number to give you prompt, efficient service. The serial number plate is
located on the inside plate of the left hand bearing box.
KMW LOADER
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
NAME OF DEALER

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2. LIMITED WARRANTY STATEMENT
KMW Ltd., herein referred to as KMW, warrants each new KMW product to be free from
defects in material and workmanship. This warranty is applicable only for the normal
service life expectancy of the product, not to exceed 12 consecutive months for all
hydraulic components and loader attachments and 24 consecutive months on all other
loader components from the date of delivery of the new KMW product to the original
purchaser.
Genuine KMW replacement parts and components will be warranted for 90 days from
date of purchase, or the remainder of the original equipment warranty period, whichever
is longer.
Under no circumstances will it cover any merchandise or components thereof, which, in
the opinion of the company, has been subjected to misuse, unauthorized modifications,
alteration, an accident or if repairs have been made with parts other than those obtained
through KMW. Additionally, the warranty shall only be effective if the owner/dealer
responsibilities contained herein are adhered to.
The company in no way warrants tractors, engines, batteries, tires or other trade
accessories since these items may be warranted separately by their respective
manufacturer and are not manufactured by KMW.
Our obligation under this warranty shall be limited to repairing or replacing, free of
charge to the original purchaser, any part that, in our judgement, shall show evidence of
such defect, provided further that such part shall be returned within thirty (30) days from
date of failure to KMW routed through the dealer from whom the purchase was made,
transportation charges prepaid and the other conditions hereof are complied with.
This warranty shall not be interpreted to render KMW liable for injuries or damages of
any kind or nature to person or property. This warranty does not extend to the loss of
crops, loss because of delay in harvesting, or any expense or loss incurred for labor,
substitute machinery, rental or for any other reason.
Except as set forth herein, KMW shall have no obligation or liability of any kind on
account of any of its equipment and shall not be liable for special or consequential
damages. KMW makes no other warranty, expressed or implied, and, specifically, KMW
disclaims any implied warranty or merchantability or fitness for a particular purpose.
Some states or provinces do not permit limitation or exclusions of implied warranties or
incidental or consequential damages, so the limitations or exclusion in this warranty may
not apply in those areas only.
This warranty is subject to any existing conditions of supply, which may directly affect our
ability to obtain materials or manufacture replacement parts.
KMW reserves the right to make improvements in design or changes in specifications at
any time, without incurring any obligation to owners of units previously sold. No one is
authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and
reservations. Other restrictions, conditions and responsibilities with respect to the
warranty are set forth in the following pages and are fully applicable to the warranty
herein provided.

11
3. ITEMS NOT COVERED UNDER WARRANTY
This warranty only covers those items listed on warranty statement and does not
include, among other things, the following:
1. Loaders that warranty registration has not been completed and returned within
10 days of retail sale.
2. Travel time, mileage, meals and lodging.
3. Overtime premiums.
4. Labor time for phone, fax or other consultation between dealers, sales or service
management personnel, operators, owners, etc.
5. Replacement of hydraulic oil or steam cleaning product after oil leaks.
6. Any problems related to the mechanical or physical failure of the tractor.
7. Reimbursement for rental units while repairing warranty items.
8. Normal installation and/or pre-delivery procedures, including mounting,
lubricating, tightening bolts, fittings, hoses and clamps and maintaining oil levels.
9. Dealer rework due to faulty repair or installation.
10. Bent bucket cylinder rods.
11. Valve spool sticking or leakage caused by contaminated oil.
12. Hydraulic cylinder head cap damage caused by external forces applied to end of
cylinder head.
13. Damage or malfunctions resulting from natural calamity, theft, accident,
vandalism, abuse due to misapplication, improper site conditions, incorrect
maintenance, negligence, unauthorized modifications and/or alterations.
14. Normal maintenance items such as: adjustments, oil changes, lubricating and
tightening of bolts, fittings, hoses, and clamps.
15. Parts that engage or contact the working material or normal wearing parts, such
as bucket teeth and blade cutting edges.
16. Repair by other than an authorized dealer of the distributor.
17. Switching mounts from one prime mover to another.
18. Exceeding the maximum hydraulic pressure setting from the factory.
19. Alterations or modifications made without express written consent by the
distributor or manufacturer.
20. Use of non-factory attachments and parts, attachments and parts made up or
purchased from sources other than distributor or manufacturer.
21. Shipping costs other than normal ground transportation.
22. Warranty work completed after 30 days from failure.
23. Claims submitted after 15 days from repair.
24. Claims made under fraudulent situations.

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4. WARRANTY RESPONSIBILITIES
The warranties provided herein shall only apply when:
Owner Responsibilities
1. Following safety procedures and guidelines as described in the Operator's
Manual.
2. Performing all normal and preventive maintenance.
3. Lubrication of machine as specified in operator’s manual.
4. Keeping all bolts torqued to specifications.
5. Keeping all safety equipment installed and in working condition.
6. Keeping all filters clean.
7. Repairing all minor hydraulic leaks, such as loose hoses and fittings.
8. Replacing any decals that may be damaged or illegible.
9. Operating the unit only in a safe manner.
10. Using qualified operators who have read and thoroughly understand the
operator’s and safety manuals.
11. Operating within unit design specifications.
12. Reporting all accidents to the distributor.

13
D
FHG
A
B
C
E
J
5. SPECIFICATIONS
5.1. SPECIFICATIONS OF LOADER
MODEL 1220 1220 HL
A. Maximum Lift Height to Pivot Pin………………………………………………………….10’ 4” (124")….10 ’9” (129”)
B. Maximum Lift Height under Level Bucket……………………………………………....10' 10" (130")…..11’ 3” (135”)
C. Clearance with Bucket Fully Dumped……………………………………………………….8’2” (98")……8’ 5” (101”)
D. Reach at Maximum Lift Height……………………………………………………………………….26”……………..26”
E. Maximum Dump Angle………………………………………………………………………………..40°…………….38°
F. Reach with Bucket on Ground………………………………………………………………. 6’1” (73")…….6’ 11” (83”)
G. Maximum Rollback Angle…………………………………………………………………………….17°……………..17°
H. Digging Depth…………………………………………………………………………………………5.5”…………….5.5”
J. Overall Height in Carry Position……………………………………………………………………..71”……………..71”
U. Lift Capacity to Maximum Height at Pivot Pin without Self Leveling…………………………3609#...............3550#
V. Lift Capacity to Maximum Height 31.5" Forward of Pivot Pin without Self Leveling………..2406#...............2350#
W. Lift Capacity to 59" Height at Pivot Pin………………………………………………………….5190#........................
X. Lift Capacity to 59" Height 31.5" Forward of Pivot Pin…………………………………………3756#........................
Y. Breakout Force at Ground Line at Pivot Pin…………………………………………………….5340#...............4940#
Z. Breakout Force at Ground Line 31.5" Forward of Pivot Pin…………………………………...3596#...............3200#
VV. Rollback Force at Maximum Height 31.5" Forward of Pivot Pin without Self Leveling……3590#...............3590#
VV. Rollback Force at Maximum Height 31.5" Forward of Pivot Pin w/ Hydraulic S/L………...3400#...............3400#
XX. Rollback Force at 59" Lift Height 31.5" Forward of Pivot Pin……………………………… 4970#...............4970#
ZZ. Rollback Force at Ground Line 31.5" Forward of Pivot Pin………………………………… 3700#..............3700#
PSI……………………………………………………………………………………………… 2950 psi……....2950psi
Lift Cylinder Diameter.......................................................................................................................................... 2.75"
Tilt Cylinder Diameter .......................................................................................................................................... 2.25"
Specifications taken with 72" Skid Steer Bucket.
Specifications based on ASAE standards S301.3 and furnished for general information only as they can vary with
different tractor models. Specifications are subject to change without notice and without liability therefore.
5.2. BUCKET SPECIFICATIONS
STRUCK CAPACITY RATED CAPACITY
72”Skid Steer Standard Capacity Bucket.................................................. .59 cu. yd............................ .72 cu. yd.
78” Skid Steer Standard Capacity Bucket.................................................. .64 cu. yd............................ .78 cu. yd.
84” Skid Steer Standard Capacity Bucket.................................................. .67 cu. yd............................ .81 cu. yd.
MODEL
1220/1220 HL
45 HP to 80 HP
Tractors

14
6. INSTALLATION INSTRUCTIONS
CAUTION: Equip your tractor with a ROPS cab or frame for your protection. See your
tractor/ROPS Operator Manual for correct seat belt usage.
Read entire instructions before beginning to install the loader. Personal injury and machine damage may be
prevented if you read and understand these instructions and special safety messages.
When you are in the tractor seat looking forward, the right and left hand sides of the tractor and loader are the
same as your right and left hand.
6.1. TRACTOR PREPARATION
6.1.1. Tractor Front Tires
Use front tires of equal size and maintain equal pressure in each tire. The pressure of the front tractor tires must
be increased to the maximum approved pressure recommended by the tire manufacturer to compensate for
additional load placed on the tires with the Front End Loader. See your tractor Operator Manual.Adjust the front
tires to the widest recommended setting on adjustable models for maximum stability. Front end weights must NOT
be used while loader is on the tractor.
Pay particular attention to “minimum tread settings” information in Installation Instructions included with your
Mounting Kit.
6.1.2. Tractor Rear Tires
Maintain equal pressure in each of the rear tires. Use the widest recommended rear wheel setting for maximum
stability.

15
6.1.3. Recommended Rear Tractor Ballast
CAUTION: To help prevent rollover, use recommended rear tractor ballast and widest wheel
settings to maximize stability. See your tractor Operator Manual and information on the following
ballast.
Rear tractor ballast is required after installation of loader on the tractor. Following is recommended ways to
ballast your tractor.
Install factory rear wheel weights to tractor.
Install a calcium solution in rear tractor tires.
Install a weight box to tractor 3-point see optional attachments section in this manual.
Install some type of 3-point attachment to tractor.
Install a backhoe to the tractor.
NOTE: You may need to use one or a combination of the above rear ballast methods depending on your
tractor and loader application.
To check if your tractor is properly ballasted you should conduct the following rear axle weight check.
With 1800# installed in 72” bucket, 1900# in 78” bucket or 2100# in 84” bucket.
With operator in tractor.
With bucket/loader pivot pin positioned as shown in fig. 1.
With ballast installed on rear of tractor.
Weigh total vehicle weight.
Weigh rear axle of tractor. Tractor rear axle must weigh a minimum of 25% of total weight of unit.
Example: If total weight of unit = 10,000#, rear axle weight needs to be 2,500# or greater.
With weight above installed in
your Bucket with Bucket Pivot
level with Boom Pivot
Bucket Pivot
Boom Pivot
Rear Axle should weigh a minimum of 25% of total tractor weight
CAUTION: To allow proper steering of the tractor always remove 3-point weight from tractor when
the loader is parked from the tractor. Never operate the unit with the loader parked and the
backhoe installed. Failure to follow these instructions could cause loss of tractor steering
causing personal injury and damage to property.
Front tractor weights must only be used when the loader is parked. Weights must be removed before remounting
loader or serious damage will occur to loader or tractor front axle due to excessive weight. The use of adequate
rear counterweight to counterbalance for maximum loader capacity is required for safe loader operation. Weight
added to the rear of the tractor provides better traction and easier, more efficient loader operation.
IMPORTANT: Do not exceed the maximum load capacity of the tires on your tractor. See Tire and Wheel
Specifications in tractor Operator Manual for more information.
NOTE: Rear tractor ballast must be added equally to tractor to allow loader bucket to set parallel to the
ground. After installation, check that the tire pressure is equal and the center of rear axle off of ground is
equal from right to left side of tractor. This inspection must be completed on a hard level surface.
Ballast
Installed
12”
Fig. 1
Level

16
6.2. INSTALLATION
WARNING: To avoid serious injury or death: Read before cutting bands or removing attaching
straps. The loader may shift during shipping and handling, making it unstable on the pallet.
Support loader with an overhead hoist or other suitable means prior to removing bands or
attaching straps securing loader to pallet. Failure to do so could result in accidental tip-over of the
loader that could cause serious injury to you and/or bystanders.
6.2.1. Position the tractor on a hard level surface.
6.2.2. Install mounting brackets on tractor as shown in Installation Instructions
included with your Mounting Kit.
6.2.3. Tighten all bolts equally during installation so that outside surface of brackets
are level and the center line measurement from right hand to left hand mounting
brackets reads plus or minus 1/4" as shown at right.
IMPORTANT: To prevent mounting kit hardware from loosening during operation
always torque mounting kit hardware to specified torque noted in Loader
Operator Manual.
6.2.4. Remove all loader components from shipping packaging.
CAUTION: Lift and support all loader components safely.
Model 1220/1220 HL
X =42”
IMPORTANT NOTICE
This loader has both standard and metric
fasteners. Verify that the proper fasteners are
placed in the correct locations.
Do not tighten any bolts firmly until all
components are attached onto the tractor.

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6.3. CONNECT HYDRAULIC HOSES TO LOADER HOSE CIRCUITS
6.3.1. Install color ties to both
ends of remote and/or valve
hoses to be connected to loader
hoses, matching colors on each
end.
6.3.2. Install hose protector over
these hoses.
6.3.3. Connect these hoses to
loader hoses matching color ties
then tighten these fittings.
Loader Hose Protector
Loader Hoses
Mark both ends of
Hoses using
Color Ties
before
Installation
Install Remote
and/or Valve Hoses
Install Hose Protector
6.3.4. Install S-hook as shown to loader hoses using
plastic tie strap and dimensions provided if not installed
at factory.
6.3.5. After installing S-hook to hoses using nylon tie,
bend nylon tie end of S-hook closed with pliers to
prevent S-hook from detaching from hoses.
Bend S-hook closed with pliers
Note: 1220 HL loader on some tractor models will not
use S-Hook.
32”

18
6.3.6. Secure hoses by hooking S-hook to quick
coupler mount tab on RH center bracket as shown if
connected to tractor valve or tractor remotes.
Quick Coupler Mount tab
S-Hook
6.3.7. Secure hoses by hooking S-hook to valve mount
if connected using KMW valve.
Valve Mount
S-Hook
Note: 1220 HL loader on some models will not use S-
Hook.

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6.4. LOADER INSTALLATION
6.4.1. Before installing loader to tractor, install quick attach to
loader if Factory has not pre-installed it.
6.4.2. Secure quick attach to loader with 1” x 4.44” pins, 4
places. Secure each pin using carriage bolt, hardened
flatwasher, and stover locknut. Quick Attach
Pin 1" x 4.44", 4 places
Flatwasher 3/8"
Hardened, 4 places
Acorn Locknut 3/8"-
16NC, 4 places
Carriage Bolt 3/8"-
16NC x 1"
Grade 5, 4 places (not
visible in photo)
CAUTION: Lift and support all loader components safely.
IMPORTANT: Do not extend tilt cylinders without quick attach pinned to loader. Failure to follow these
instructions could cause loader damage and void warranty.
6.4.3. Before installing loader to tractor, use a hoist to install quick attach bucket on loader quick attach. See
Quick Attach Operation Instructions Section 13.
6.4.4. Following these instructions will add stability to loader package and will allow easier handling of loader with
hoist.
6.4.5. Verify that all mounting kit hardware has been torqued as specified before installing loader.
A. Identify hardware size and grade.
B. Refer to Torque Chart, page 67 and find correct torque for your hardware size and grade.
C. Torque hardware to this specification unless otherwise specified.
IMPORTANT NOTE: To prevent mounting kit hardware from loosening during loader operation always
torque mounting kit hardware to specified torque.
6.4.6. Support the loader by using a hoist. Refer to Section 11 —Mounting the Loader, starting on page 39. Install
loader to mounting brackets previously installed on tractor.

20
Photo "A"
6.4.7. Quick connect loader hoses to
hydraulic circuit of tractor previously
installed per instructions with Hydraulic
Kit installed.
6.4.8. Photo "A" shows loader hoses
connected to Optional Mid-Mount
Coupler Kit.
Loader Hoses
Color Ties
Connect Circuits
Color Ties
Remote/Valve
Hoses
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