Knapen Trailers K200 User manual

USERS
MANUAL
Knapen Trailers
EN
knapen-trailers.eu
User Manual EN | v201906

2
Table of Contents
1 Introduction 5
1.1 General 5
1.2 Applicationofamovingoortrailer 6
1.3 Symbols in this manual 6
2 Vehicle identication 7
2.1 Trailer position indications 7
3 Safety 9
3.1 General safety rules 9
3.2 First check after receiving the trailer 9
3.3 Standard visual inspection before driving off 10
3.4 Safety instructions 11
3.5 Personal protective equipment 12
4 General use of trailer 13
4.1 Coupling 13
4.2 Uncoupling 14
4.3 Landing legs 15
4.4 Wheel wedges 16
4.5 Mudguards 16
4.6 Connectors 17
4.7 Control box air suspension/lift axle 19
4.9 Lift axle (option) 24
4.10 Brakes 25
4.11 Lighting 26
4.12 Toolbox / storage box 27
4.13 Self steering axle (option) 27
4.14 Towing eye (option) 28
5 Use moving oor trailer 29
5.1 General operation 29
5.2 Loading of bulk goods 34
5.3 Unloading of bulk goods 35
5.4 Loading pallets 36
5.5 Floor sheet (option) 38

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User Manual EN | v201906
5.6 Operatingthemovingoor(Bcontrol) 41
5.7 Operatingthemovingoor(E-operation) 42
5.8 Use of the Knapen Trailers remote control 43
5.9 Use of the bars and upper beam 46
5.10 Use of sheeting systems 48
5.11 PowerSheet® (option) 51
5.12 Sidewall protection sheet (option) 53
6 Maintenance and cleaning 54
6.1 Trailer maintenance instructions 54
6.2 Cleaning the lighting system 57
6.3 Cleaning the outside 57
6.4 Pneumatic rear door locking device 58
6.5 Check compressed air 59
6.6 Cleaning the top rail 59
6.7 Cleaningthemovingoor 60
6.8 Maintenance of tyres and rims 62
6.9 Maintenance PowerSheet®(option) 64
6.10 Maintenance hydraulic system 64
7 Troubleshooting 65
7.1 Troubleshootingmovingoor 65
7.2 EmergencycontrolB-control 66
7.3 EmergencycontrolE-control 67
7.4 Troubleshooting PowerSheet 68
7.5 Troubleshooting Knapen Trailers remote control 72
8 Warranty 75
9 Technical data 76
9.1 Landing legs 76
9.2 Kingpin 76
9.3 Floor system 77

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User Manual EN | v201906
1 Introduction
1.1 General
Dear driver,
Congratulationsonthepurchaseofyournewmovingoortrailer:Anindispensabletoolinyourdailywork.Our
greatest concern is with your safety. This manual plays an important role in this. Before using the trailer for the
rsttime,readtheusermanualcarefullytopreventaccidentsand/orseriousdamage.Ifyouhaveanyquestionsor
comments, please contact us via www.knapen-trailers.eu/contact.
Soonyouwillunloadwithyourtrailerfortheveryrsttime:Enjoythisspecialmoment!
#KnapenUnloading
Wewishyoumanysafekilometres!
Kind regards,
Knapen Trailers

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1 Introduction
1.2 Application of a moving oor trailer
The Knapen Trailers moving oor is exceptionally suited for the transport of bulk goods.
With a moving oor trailer, you can transport the following products:
• Agricultural products
• Wood products
• Waste (household)
• Metal waste
• Pallets, big bags
• Paper waste/rolls bales
A trailer tted with a roll-up sheet can, among others, transport the following products:
• Glass
• Gravel
• Ores
• Sharp sand
• Fruit & Vegetables
• Other abrasive materials
Materials that may NOT automatically be transported:
• Abrasive materials with low grain size
• (Greasy) substances that can harden during transport.
• Materialsthataremutuallysubjecttogalvaniccorrosion(e.gbetweencopperandaluminium)
 ampliedbythepresenceofmoisture.
When transporting these product categories, there is a risk of the oor planks getting stuck. In this case,
the moving oor must be completely dismounted. This is not covered by the warranty.
The oor is not suited for heavy point loads. A oor load can damage the oor planks and guides.
Point loads also have an effect on wear and tear or damage to the side wall.
For loading with a forklift or pallet truck, we refer to chapter 5.4
Forspecicquestionsorincaseofdoubtregardingtheproducttobetransported,weadviseyoutocontactyour
Knapen Trailers representative.
1.3 Symbols in this manual
Itisveryimportantthateveryonewhooperatesthetrailerreadsthemanualcarefully!
Theinstructionsinthismanualareessentialforusingyourtrailersafely.Inaddition,followingtheregulations
contributes to a longer lifespan of your trailer; Lowest Cost of Ownership.
Thismanualusesvarioussymbols:
Symbol Description
A safety instruction follows this symbol. Failure to follow this instruction correctly may result in
damagetoyourtrailer,injury,andinsomecasesdeath.
Additional information follows this symbol.
For example, a link to another document or a useful tip.
Reference to maintenance and/or cleaning
Reference in case of malfunctions

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User Manual EN | v201906
2 Vehicle identication
2.1 Trailer position indications
NO Description Chapter
1 Type plate trailer
2 Landing legs / Type plate 4.3
3 Floor system / Type plate 5.1
4Controlvalveoorsystem
5 Axles / Type plate
6 Safety markings sticker 3.4
7 Kingpin plate/kingpin plate 4.1
8 Sheet stick
9 Wabco sticker 4.8
10 VINnumber
Positions may be different, depending on type and conguration
8
10
5
1
6
9
73
2
4
DATUM :
ORDERNUMMER :
KENMERK KLANT :
KLANTNAAM :
CONTACTPERSOON :
ORDERBEGELEIDER :
ONDERWERP :
MATERIAAL :
AANTAL :
AFMETINGEN :
KLEUREN :
BIJZONDERHEDEN :
NAAM :
DATUM :
Wilt u dit ontwerp z.s.m. terugzenden i.v.m. productieplanning en levertijd.
Akkoord Akkoord na correctie Nieuwe proef
Ekkersrijt201 0, 5692BA Son t: +31 (0) 499 - 49 61 81 f : +31(0) 499 - 49 61 82 e: info@dele tterspecialist.nl i: www.deletterspecialist.nl
07-06-2016
014236-002
-
Knapen Trailers BV
Mevr. N Zegers
Sandra Joosten
Sticker ‘30112629’
Avery 735 Silver Metallic vzv polymeer glans laminaat
1
275x141 mm
6/0: Process Black, PMS 2955 blauw, PMS process Cyan, PMS 485 rood,
PMS 123 geel, wit
-
Let op controle van opmaak, teksten en kleuren. Uw akkoord is bindend. Gelieve dit document rechtsonder ondertekend retour te zenden.Schaal 1:1
10
9
KNAPEN SERVICE BV
THE NETHERLANDS TEL: [phone]
TEL: [phone]
TYPGENEHMIGUNGSNR.
FAHRGESTELLNR.
LÄNDERCODIERUNG NL
GESAMTMASSE
42000 kg 42000 kg
KUPPLUNGSDRUCK
0-
15000 kg 0- 15000 kg
ACHSLAST MAX.
1-
9000 kg T 11- 9000 kg T 1
2-
9000 kg T 12- 9000 kg T 1
3-
9000 kg T 13- 9000 kg T 1
4- kg T 4- kg T
K200
BAUJAHR 2016
PO: 0
TYPE
TYP
YEAR OF CONSTRUCTION
WWW.KNAPEN-TRAILERS.EU
0
KNAPEN TRAILERS BV
TYPE-APPROVAL NO.
e4*2007/46*0302
IDEN TIFICATION NO.
XPNKAC20020120002
COUNTRY CODE
TOTAL MASS
KING PIN PRESSURE
AXLE MASS MAX.
1
6

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2 Vehicle identication
NO Description Chapter
11 Electric/air connectors 4.6
12 Hydraulic connectors 4.6
13 Key for roof sheet 5.8
14 Platform 5.8
15 Roof sheet
16 Roof sheet support
17 Strap
18 Side guard
19 Receiver remote control 5.7
20 Toolbox/storage box 4.12
21 Control box air suspension 4.7
22 Operation pneumatic rear door locking device 5.1.6
23 Movable bulk head 5.1.2
24 Bars
25 Ladder
26 Protection plate
27 Pneumatic door locking device 5.1.6
28 Door lock 5.1.6
29 Pull-outladder 5.1.5
11
24
23
15
12 13 14
17
18
19
20
21
22
28
26
29
27
25
right
left
front
back
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User Manual EN | v201906
3 Safety
Read this chapter carefully prior to using the trailer.
Always apply the following points of attention in the daily use of the trailer!
3.1 General safety rules
Do not Do
Standbehindthetrailerwhiletheoorinoperation(see5.1.7). x
Beunderthetrailerwhilethemovingoorisinoperation. x
Standontopofthetrailerwhilethemovingoorisinoperation. x
Enterthetrailerwhilethemovingoorisinoperation. x
Leavethetrailerunattendedwhilethemovingoorisinoperation. x
Block or bridge the emergency switches. x
Operatetheoorwithopenprotectioncovers. x
Operatethemovingoorwithclosedreardoors. x
Operate the trailer without proper instruction and reading this manual. x
Operate the pneumatic door locking device if someone is in the vicinity of the doors
(see 5.1.7). x
Switch off the PTO/Hydraulics system before and during service and maintenance. ✓
Switch off the PTO/Hydraulics system while moving the trailer. ✓
Adjustsystemwiththemovingoorswitchedoff. ✓
Switch off the hydraulic system and electricity before crawling under the trailer. ✓
Stay away from oil leaks. The oil pressure can be very high / hot. ✓
Wear correct and prescribed personal protective means. ✓
Check the safety stickers for legibility and condition. ✓
3.2 First check after receiving the trailer
Check all screw connections for tightness.
Checkwhetherthewheelnutshavebeensufcientlytightened.Fortherequiredtighteningtorque,seethe
documentation of the axles.
Wheel nuts must be checked for the correct tightening torque after 50 km and 150 km.
This also applies when replacing the wheel.
Checkwhetherthemovingoorisfunctioningproperlybyswitchingitonforapproximately15minutes(seeCh5.1).
Check whether the hydraulic system of the truck can supply a maximum working pressure of 250 bar.
Check if all moving parts are functioning properly.
Visualinspection:areallpartsmountedcorrectlyandproperly?
Check if the lighting works.
Check that all connections between trailer and truck are functioning and are not leaking (air, electricity and hydraulics).
Check if the tyre pressure is correct. According to recommendations of your tyre supplier (see Ch6.8 for maintenance).
Harmonise the brakes of the truck and the trailer. This provides optimum braking and prevents excessive wear to
the brake components. This harmonisation must be carried out by the truck supplier.

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3 Safety
3.3 Standard visual inspection before driving off
The visual inspection prior to driving off is very important for the safety of the driver, bystanders, and fellow
road users.
Points for attention are:
Istheairsuspensionindrivingposition?
Istherehydraulicoilleakage?
Isthereanaudibleairleak?
Arealltoolssuchasladders,etc.,properlysecured?
Arethedoorsclosedandisthepneumaticdoorlockingdeviceswitchedon?
Isthesheetingsystemclosed?
Isthelightingvisible(protectionplatefoldedup),doesthelightingworkproperlyandisitclean?
Dothetyreshavethecorrectpressureandaretheyingoodcondition?
Aretheairbagsundamaged?
Isthelicenseplateproperlylegible?
Aretherenoloosepartsorothercircumstancesthatarenot"correct"?
Checktheconnectionbetweenthealuminiumoorboardsandtheoorsystemfortightnessoftheoorbolts.
Thischeckmusttakeplaceaftertherstloading/unloading,afterapproximately10timesloading/unloading
andafteramonth.Iftheboltmountingoftheoorplanksisnotcorrect,adifferencewilloccurintheforces
transmittedtotheoorsystembytheoorplanks,whichinturncanleadtodamagetothedriveunit.
Checking the oor plank mounting
Switchonthemovingooratnormalspeed.Placea
ngeronthetransitionbetweenthecountersunkbolt
andoorplankIftheboltisloose,youwillnoticethis
assoonastheoorplankmoves.
Replace the bolts if there is play. Check this a few days
afterreceivingthesemi-trailer,aftertenloadings/
unloadings and after one month.
Specication bolts oor plank
M12x30countersunkboltwithhexagonsocketcl.10.9galv.counters.DIN7991.
ApplyLoc-titetothebolts(Loc-tite®243cat.o.23286thread-locker).
The tightening torque is 140 Nm.
Attention: if a oor bolt is loose, there is no point in just tightening it again.
The bolt will become loose again and may cause damage to the system.
What to do with loose bolts
Completely remove the loose bolt and clean the cone of the mounting hole as well as the underlying thread. Mount
anewM12x30class10.9bolt,completelygrease-free,withLoc-tite(Loc-tite®243cat.o.23286thread-locker).
The tightening torque is 140 Nm.