Winget TD650 Service manual

OPERATORS
HANDBOOK TD650
TRACKED DUMPER
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 0LR
Tel: ++ 44 (0) 1204 854650
[email protected]
[email protected]
www.winget.co.uk
ISSUE12 2021

CONTENTS
1 Introduction
2 Declaration of Conformity
4 Warranty Terms & Conditions
6 Safe Working
11 Operation
13 Maintenance and Service
19 Technical Information
21 Parts Information Section

INTRODUCTION 1
The WINGET TD650 Tracked Dumper is based on the HONDA HP500H
Power Carrier donor unit and this Handbook must be read in
conjunction with HONDA HP500H Owners Manual.
The contents of this Handbook although correct at the time of
publication, may be subject to alteration by the manufacturers
without notice.
Winget Limited operate a policy of continuous product development.
Therefore, some illustrations or text within this publication may differ
from your machine.
WARNING: The operator must read both this handbook and the
Honda publication and be familiar with all the controls before
attempting to operate this machine.

DECLARATION
OF
CONFORMITY
UKCA
We: WINGET LIMITED
Of Edgefold Industrial Estate, Plodder Lane, Bolton, Lancs, England BL4 0LR
declare that the product type:-
Machine Type:- . 650Kg Tracked Dumper .
Model:- . TD650 .
Serial Number:- . 2156-2750 .
To which this declaration relates, with a net installed power of 3.6Kw and
having been tested in accordance with the Conformity Assessment Procedure
detailed in Schedule 9 of UKSI 2001/10701 and verified by;-
ANP Certification Limited
2 Parkfield Street
Manchester
M14 4PN
is in conformity with the provisions of the Noise Emission in the Environment
by Equipment for use Outdoors Regulations 2001”. Representative samples
of this equipment were tested and Sound Power Levels (Lwa) recorded of:-
97db
We guarantee under the provisions of the above Regulations that the Sound
Power Levels for this equipment will not exceed:-
99db

We also declare that the above equipment is also in accordance with the
following Standards & Regulations:-
EN ISO 12100:2010 EN ISO 13309:2010
ISO 3744:1995 UKSI 2018/764
Bolton 22.07.21 S. Hodge .
Place and date of issue
N
ame and signature or equivalent
marking of authorised person.
Joint Managing Director
Position
The above named person is also responsible for holding the Technical Documentation
applicable to the product to which this declaration relates and may be contacted at the
address which appears at the head of this declaration
Please take care of this document, as duplicate copies are not available.

WARRANTY TERMS & CONDITIONS 4
Winget Limited assures you that if any of the parts identified within
the Parts section of this manual become defective due to faulty
manufacture or materials within 12 months from the date of purchase,
the part will be repaired or replaced under warranty free of charge by
any authorised Winget Distributor.
Warranty repairs must be carried out by a Winget Distributor, unless
prior agreement has been agreed in writing with the Warranty
Department at Winget Limited.
This warranty is given to the first owner and may be transferred to
subsequent owners for the balance of the Warranty period.
Winget Limited’s liability only extends to the costs of repair or
replacement of the faulty parts and necessary labour charges
involved in the repairs. The company accepts no liability for any
consequential loss, damage or injury, resulting directly or indirectly
from any defect in the goods.
Items not covered by Warranty and considered to be the customers
responsibility include normal maintenance services; replacement of
service items and consumables; replacement required due to abuse,
accident, misuse or improper operation; replacement of wearable
items e.g. pins bushes etc.
All Warranty repairs on the Honda HP500H Power Carrier must be
carried out by an Authorised Honda Distributor.
The Warranty will not apply where the equipment is modified,
converted, or used for purposes other than those for which it was
designed, unless clearance for the modifications etc. have been
granted by Winget Limited in writing.
The Pre-delivery Inspection & Warranty Registration Document must
be completed correctly and returned to Winget Limited within 7 days
of the date of sale. Failure to do so could result in any subsequent
Warranty claim being rejected.
No claim will be considered if other than genuine Winget Limited
parts, which must be obtained via an authorised Winget distributor,

WARRANTY TERMS & CONDITIONS 5
are used to effect a repair, or if lubricants other than those
recommended by Winget Limited are used.
The equipment must be serviced and maintained in accordance with
the service schedules laid down in this handbook by Winget Limited.
Evidence that these have been complied with may be required before
Warranty claims are reimbursed.
Winget Limited have a policy of continuous product improvement
and reserve the right to change specifications without notice. No
responsibility will be accepted for discrepancies, which may occur
between the specification of machines and the descriptions
contained in publications.

SAFE WORKING 6
Safety is the responsibility of all persons working with and around
this machine. Think “SAFETY” at all times. Read and remember the
contents of this and the Honda Operators Handbook.
Any modifications to the machine will affect its working parameters
and reduce built in safety factors. Refer to Winget Limited before
fitting any non-standard equipment or parts. Winget Limited accepts
no responsibility for any modifications made after the machine has
left the factory, unless previously agreed in writing. Winget Limited
will accept no liability for damage to property, persons or the
machine if failure is brought about due to such modifications, or
fitment of spurious parts.
Never use this machine for purposes other than those for which it
was designed. This machine was designed to carry loads such as
soil, clay, sand, wet concrete, light stone, garden rubbish or other
similar materials. It was not designed to carry any loads or materials
that may over hang the skip in any way, nor was it designed to carry
loads that may move around in the skip uncontrollably. If in doubt as
to the suitability of this machine for a particular task refer to Winget
Limited or Honda Power Equipment.
Never commence work until the daily service checks have made
carried out.
Always report faults as soon as they are discovered.
Never fill fuel or hydraulic tanks whilst the engine is running.
Never leave the machine unattended with the engine running.
Never ride on the machine and do not carry others as passengers.
Never use this equipment in areas of poor lighting.
Always operate on surfaces that are known to be stable.
Never drive or operate the machine close to the edge of any
excavation, always use effective track stops to prevent the machine
running close to the edge. Ensure the stops are in proportion to the
size of the tracks and are set sufficiently far back from the edge of
any excavation to prevent the weight of the load causing a collapse.

SAFE WORKING 7
Never work under an unsupported or unpropped skip.
Always ensure that any load is evenly distributed in the skip.
Never carry loads or heap material in such a manner as to effect
forward vision.
Always take care when tipping non free running loads, be aware that
wet concrete when carried in a skip can settle and stick in the skip
when tipped thereby affecting the centre of gravity and stability.
Never use the skip in a tipped position to bulldoze heaped materials
level or backfill material into excavations.
Never tip the skip to discharge materials unless on firm level ground.
Never tip the skip unless the machine is stationary and the clutch
levers have been released.
Never exceed the rated payload, this machine is designed to carry
650kg on level ground, this should be reduced to 350kg when
operating on gradients.
Never operate on any upward gradient which exceeds 20oor on any
downward gradient which exceeds 15o Be awareof the change in the
centre of gravity when negotiating gradients.
Always walk behind the machine when negotiating downward
gradients, never in front of it; do not reverse down gradients.
Always remember that slippery or loose surface conditions can
adversely affect the safe operation of this machine.
Never attempt to turn on or across a gradient and do not park or stop
on gradients.
Never smoke whilst filling the fuel tank, mop up any fuel spills
immediately and in any event before running the engine and allow
time for any vapours from the spilled fuel to disperse before starting
the engine.
Never run the engine in an enclosed or confined area, exhaust fumes
in enclosed areas can kill.

SAFE WORKING 8
Always avoid contact with the exhaust muffler, this can get very hot
when the engine is running and remains so for some time afterwards.
Always “dump” residual hydraulic pressure from the system before
leaving the machine. Lower the skip; stop the engine, then move the
hydraulic control lever several times in each direction.
Never leave the machine unattended with pressure in the hydraulic
system.
Always, where possible, work on or close to engines or machinery
when carrying out servicing or any maintenance, only when they are
stopped, if this is not practical, remember to keep tools, test
equipment and all parts of your person well away from moving parts.
Always wear correctly fitting clothing when carrying out servicing,
loose or baggy clothing can be extremely dangerous when working
on running engines or machinery.
Always “dump” pressure from the hydraulic system before carrying
out any kind of maintenance or adjustment.
Never allow unqualified personnel to attempt to repair, remove or
replace any part of the machine.
Always obtain advice before mixing oils; some are incompatible, if in
doubt completely drain, flush and refill.
Many liquids used in this machine are harmful if taken internally or
splashed into the eyes. In the event of accidentally swallowing oils or
fuels, seek qualified medical assistance and advice.
Always dispose of waste oils and fuels into designated waste oil
storage tanks. If storage tanks are not available, consult your
distributor or local authority for the addresses of local designated
disposal points. Improperly discarded waste oils pose a threat to
wildlife. It is illegal to dispose of waste oil into drains, or water
courses or to bury it. The Environment Agency have the power to
impose heavy fines for breaches of the above advice.
Never allow oils and fuels to come into regular contact with skin.
This can lead to serious skin diseases, including, medical evidence