KNIPEX 97 51 10 User manual
2 Status: 04.11.21
CONTENTS
1 General 3
1.1 Notes on operating instructions 3
1.2 Symbols 3
1.3 Copyright 3
1.4 Guarantee and warranty 3
2 Safety 4
2.1 Intended use 4
3 Design and function 5
3.1 Design 5
3.2 Function 5
4 Operation 6
4.1 Cutting, stripping and pressing 6-pin at cables into Western
plug type RJ 11/12 6
4.2 Cutting, stripping and pressing 8-pin at cables into Western
plug type RJ 45 8
4.3 Stripping and pressing CAT cables into Western plug type RJ 45 9
5 Maintenance 11
5.1 Replacing the blades 11
6 Technical data 11
7 Disposal 11
GENEral
3 Status: 04.11.21
1 General
1.1 Notes on operating instructions
These operating instructions are designed to enable you to use your tool
safely and efciently.
The tool may only be used if it is in technically perfect condition.
As a consequence of technical developments, the illustrations and descrip-
tions contained in these operating instructions may differ slightly from the
tool actually delivered.
We do not accept any liability for damage caused by failure to observe these
operating instructions.
1.2 Symbols
All safety instructions in these operating instructions are indicated by corre-
sponding symbols. The signal words at the beginning of each safety instruc-
tion express the extent of the hazard.
Danger!
Level 1 risk source
This combination of symbol and signal word indicates an imminently haz-
ardous situation that will result in death or serious injury if not avoided.
Warning!
Level 2 risk source
This combination of symbol and signal word indicates a possibly hazardous
situation that may result in death or serious injury if not avoided.
Caution!
Level 3 risk source
This combination of symbol and signal word stands for important informa-
tion that will assist in preventing damage to property or the environment.
1.3 Copyright
These operating instructions and all documentation supplied with this tool
are protected by copyright and remain the property of KNIPEX.
The reprinting of these instructions, even in extract form, is only permitted
with the written consent of C. Gustav Putsch KG.
1.4 Guarantee and warranty
The manufacturer grants a statutory warranty in accordance with the cur-
rent sales and delivery conditions. No further warranties or assurances are
granted.
Within the warranty period, the warranty covers the rectication of all de-
fects that can be traced back to material faults or manufacturing errors.
Wearing parts are excluded from the warranty.
The repair or replacement of a tool shall not result in an extension of the
warranty period. Tools shall only be repaired or replaced with “as new”
parts, whose function corresponds to that of the old parts. All defective and
hence replaced parts are the property of the manufacturer.
SafETy
4 Status: 04.11.21
Warranty claims shall expire in particular if:
• Damage is caused through improper operation, use for purposes other
than those specied by the manufacturer, or poor maintenance.
• Repairs or conversions are carried out by unauthorized persons.
• No original accessories or spare parts from KNIPEX are used.
• Defective components are not repaired immediately to minimise the
extent of the damage and so as not to impair the safety of the tool
(obligation to repair).
For the rest, reference is made to the liability and warranty regulations
of the current sales and delivery conditions.
2 Safety
2.1 Intended use
The tool is intended for the following uses:
• Cutting unshielded telephone at cables (6-pin, 8-pin)
• Stripping unshielded telephone at cables (6-pin, 8-pin)
• Stripping CAT cables
• Crimping 6- and 8-pin Western plugs type RJ 11/12 (9.65 mm wide) and
type RJ 45 (11.68 mm wide) on at cables and CAT cables
Any use beyond the intended purpose or any unauthorized modication
shall be considered improper. The operator shall be liable for damages re-
sulting from improper use.
Intended use also includes adhering to these operating instructions. They
must be read in full before use.
Warning!
Danger from sharp blades!
Handling sharp blades is dangerous. For this reason, make sure to handle
your tools with care when working.
DESiGN aND fuNCTiON
5 Status: 04.11.21
3 Design and function
3.1 Design
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
RJ 11/13
6P
8P
RJ 45
65
3
4
1
2
Design crimping pliers
1 Crimping point for 8-pin Western plugs (RJ 45 - 11.68 mm)
2 Crimping point for 6-pin Western plugs (RJ 11/12 - 9.65 mm)
3 Cable cutter and stripping blade for 6 and 12 mm at cables
4 Stripping blade for CAT cables
5 Unlocking the forced locking mechanism
6 Handles
3.2 Function
The crimping pliers for Western plugs can be used to cut and strip at cables
and crimp Western plugs.
CAT cables (network cables) can be stripped and crimped.
The forced locking mechanism, which can be unlocked as required, ensures
that the pliers only open when the required crimping pressure is reached.
OpEraTiON
6 Status: 04.11.21
4 Operation
4.1 Cutting, stripping and pressing 6-pin at cables into
Western plug type RJ 11/12
4.1.1 Cutting and stripping 6-core at cables
»Insert the end of the cable into the holder from the back.
»Press the pliers completely together to cut the cable.
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
6P
1.
2.
Cutting the at cable
»To obtain a stripped length of approx. 6 mm, insert the cable into the
holder from the front as far as it will go (a).
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
6P
6P
3.
4.
6 mm
a
Stripping the at cable
»Press the tool together.
OpEraTiON
7 Status: 04.11.21
8P 6P
97 51 10
KNIPEX
6P
5.
Withdrawing the ribbon cable to strip the insulation
»Pull the cable out of the tool to strip the insulation.
4.1.2 Pressing 6-pin at cables into Western plug type RJ 11/12
»Insert a 6-pin Western plug into the crimping point.
»Insert the cable into the connector as far as it will go.
»Press the tool together completely.
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
6P
1.
2. 3.
Pressing Western plugs
Important note!
The pliers have a forced locking mechanism to ensure the
quality of the crimp. If necessary, the lock can be released by
twisting the release button.
OpEraTiON
8 Status: 04.11.21
4.2 Cutting, stripping and pressing 8-pin at cables into
Western plug type RJ 45
Only use open plugs without strain relief for this tool. “Pass through” plugs
and closed plugs cannot be crimped with this tool.
4.2.1 Cutting and stripping 8-core at cables
8-core at cables can be cut and stripped in one work step with this tool.
»Insert the cable into the holder from the front.
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
8P
1.
2.
Cutting and stripping the at cable in one step
»Press the pliers completely together to cut the cable.
»Pull the cable out of the tool to strip the insulation.
8P 6P
97 51 10
KNIPEX
3.
8P
Withdrawing the ribbon cable to strip the insulation
OpEraTiON
9 Status: 04.11.21
4.2.2 Pressing 8-pin at cables into Western plug type RJ 45
»Insert a 8-pin Western plug into the crimping point.
»Insert the cable into the connector as far as it will go.
»Press the tool together completely.
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
1.
2. 3.
8P
Pressing Western plugs
Important note!
The pliers have a forced locking mechanism to ensure the
quality of the crimp. If necessary, the lock can be released by
twisting the release button.
4.3 Stripping and pressing CAT cables into Western plug type
RJ 45
Only use open plugs without strain relief for this tool. “Pass through” plugs
and closed plugs cannot be crimped with this tool.
4.3.1 Stripping CAT cables
»Place the end of the cable in the CAT cable holder.
8P 6P
97 51 10
KNIPEX
Stripping the data cable
OpEraTiON
10 Status: 04.11.21
»Squeeze the tool a little and twist the cable to cut into the insulation.
»Release the forced locking mechanism by twisting the release button.
»Pull the insulation off the end of the cable.
4.3.2 Pressing a CAT cable into Western plug type RJ 45
Prepare the cable according to the respective application.
»Insert the stripped cable ends into the plug. Use an insertion aid if
necessary.
»Insert the prepared Western plug into the 8P crimping point.
»Press the tool together completely.
R
e
l
e
a
s
e
8P 6P
97 51 10
KNIPEX
1.
2.
Pressing Western plugs
Important note!
The pliers have a forced locking mechanism to ensure the
quality of the crimp. If necessary, the lock can be released by
twisting the release button.
MaiNTENaNCE
11 Status: 04.11.21
5 Maintenance
Oil the joint of the tool regularly.
5.1 Replacing the blades
1. Unscrew the screws at the blades.
2. Pull the lower blade out of its guide.
8P 6P
97 51 10
KNIPEX
Changing blades
3. Dispose of the used blade properly.
4. Install the new blades in the reverse order.
6 Technical data
Technical data Unit
Article number –97 51 10
Article number spare blades
(4 pieces)
–97 59 06
Length mm 190
Weight g340
Properties –Handles with multi-component grips
Application –Open Western plugs (6-pin, 8-pin)
Capacity RJ 11/12 (6-pin) 9.65 mm;
RJ 45 (8-pin) 11.68 mm
7 Disposal
The tool can be disposed of as household waste.
KNIPEX-Werk
C. Gustav Putsch KG
42337 Wuppertal
Tel.: +49 202 – 47 94-0
Fax: +49 202 – 47 74 94
www.knipex.com
Table of contents
Other KNIPEX Crimping Tools manuals
