KOBE KBE-273-2050K User manual

OPER ATOR’S MANUAL
AIR COMPRESSOR
MACHINERY DIRECTIVE EN 792, 98/37/EC
LOW VOLTAGE DIRECTIVE 73/23/EEC
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89/336/EEC
SIMPLE PRESSURE VESSELS DIRECTIVE 87/404/EEC
DECLARATION OF CONFORMITY
We hereby certify that the Kobe 24 litre Sirocco air compressor
complies with all the relevant provisions of the following directives:
98/37/EC
73/23/EEC (As amended and supplemented by: 93/68/EEC)
89/336/EEC (As amended and supplemented by: 92/31/EEC - 93/68/EC - 93/97/EEC)
87/404/EEC (As amended and supplemented by: 90/488/EEC - 93/68/EEC)
that it complies with the European standards:
EN1012-1/96, EN60204-1/97, EN50081-1/92, EN60335-1/94.
Official Agent
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9001 REGISTERED COMPANY
Signed:
Date: 1st July 2006 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
Kobe and the Rising Sun logo are trade marks of Kobe Power Tools.
© The Kennedy Group Ltd. 07/06
QUALITY GUARANTEE & WARRANTY
KOBE AIR TOOLS carry one years manufacturers warranty.
KOBE AIR TOOLS are designed & produced
to the highest standards & specifications
KOBE AIR TOOLS are fully guaranteed against
faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
AVAILABLE FROM YOUR DISTRIBUTOR
Please retain this information for future reference.
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THIS MACHINE.
ORDER CODE KBE-273-2050K
24 Litre
Suitable for DIY, home
improvement and
workshop use.
Oil free use.
High performance
“wobble” plates provide
more power.
Pressure cut-off switch.
Mounted on a fully
portable tank.
Fully automatic stop/start
control.
Fitted air outlet pressure
regulator.
Line pressure gauges
and safety valve.
Easy start up.
Thermal protection
overload.
Reduced vibration and
creep on smooth
floors.
Operates from a
standard 13amp plug.
Fitted with a 3 pin
plug.
Kobe Tools continually strives to improve its products, specifications may change without prior notice.
SIROCCO

2
KOBE
PROFESSIONAL
AIR TOOLS
SAFETY INSTRUCTIONS
You have purchased a quality professional product that is
designed for high performance and long service life.
If correct use, safety and maintenance procedures
are observed this machine will last for many years.
KOBE
PROFESSIONAL
AIR TOOLS
THE KOBE RANGE
11
KOBE PROFESSIONAL AIR TOOLS have been specifically designed to help you work
SAFELY and EFFICIENTLY. Your care and good judgement are the best protection against injury, but
always ensure that the appropriate safety equipment is worn. All possible hazards cannot be covered here,
but the most important ones have been highlighted.
Always adhere to the processes and safety
warnings, which are stated in the instruction
manual of your air tools which are used in
conjunction with your air compressor.
GENERAL OPERATING HAZARDS
Always ensure the mains power supply
corresponds to the power rating on the data label
on the machine.
Always plug the air compressor into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances. Check with a qualified electrician if
you are in doubt as to whether the outlet is
properly grounded.
Always disconnect from the electrical power
supply and ensure that all the compressed air
has been released from the receiver tank before
cleaning or carrying out user maintenance.
Always wear non-skid safety footwear when
working outdoors.
Always stay alert and watch what you are doing.
Always ensure the maintenance of electrical
components is carried out by a suitably qualified
person.
Never operate the air compressor or any air tool
when tired or under the influence of alcohol or
prescription/non-prescription drugs.
Never allow routine to lead to mistakes.
Never operate if any parts are missing or
damaged.
Never allow untrained persons to operate the air
compressor.
Never touch the metal plug pins when connecting
or removing the electrical plug.
WORKPLACE HAZARDS
Always keep the high pressure hose and electric
cable away from heat and sharp edges.
Always keep children or pets away from the air
compressor, high pressure hose, air tools,
electric cable or the work area.
Always make sure the work area is kept clear of
obstacles, which could cause you to trip or fall.
Always use a RCD (Residual Current Device) to
provide protection against electric shock.
Always make sure the area in which you are
working in has a good flow of air.
Always be aware of excess hose around the work
place. Slip/Trip/Fall is a major cause of serious
injury or death.
Always ensure all users are physically able and
competent to handle the size, weight and power
of the air tools and have received appropriate
training to perform the task.
Always prevent body contact with grounded
surfaces such as pipes, radiators and
refrigeration enclosures.
Never use plastic pipe for high pressure air line
as it could shatter,resulting in serious injury.
Never eat, drink or smoke in the work area or
whilst using the air compressor.
SYMBOLS USED ON THE AIR COMPRESSOR
Warning Hot components Shock hazard Read the operator’s manual

KOBE
PROFESSIONAL
AIR TOOLS
KOBE AIRLINE ACCESSORIES
10
Max Tool Bore x Order Code
Weight Length Rating KBE-280
1.5kg 6 x 700mm 150PSI -1000K
Order Code
Description
KBE-280
1/4
BSP Mini Oiler -1400K
MINI OILER feeds oil directly into the airline ensuring
your air tool is well lubricated at all times preventing
corrosion. The clear body reservoir allows immediate
inspection of the oil level. All brass construction.
RETRACTABLE AIR HOSE
BALANCER with adjustable
tension return retracts
when the air tool is
released leaving the
workplace clear of
unwanted lengths of air
hose. Ideally suited for in
line production.
WATER SEPARATOR continuously removes
moisture from the air supply helping to prevent
corrosion to the internal components of the air
tool. The spring
valve allows
immediate
draining of
reservoir
without
any down time.
HI-FLEX POLYURETHANE AIR HOSE with brass 360°
swivel couplings, ideal for use in awkward access
areas. Recoils to a fraction of its working length leaving
the workpiece clear of entanglement hazards.
WHIP HOSE AND ADAPTOR used
to supply air between the air tool
and supply point. Prevents
vibration damage to couplings and
the tool user.
EXHAUST HOSE ASSEMBLY deflects
the tool exhaust away from the
immediate work area and helps to
reduce sound levels. Suitable
for Kobe air tools. Thread size
1/4
” NPT. Overall length 80cm.
HEAVY DUTY NYLON AIR HOSE recoils to a
fraction of its working length when not in use
leaving the workplace clear of entanglement
hazards. Solid brass couplings with 360°swivel
and spring protectors allow use in any direction.
Order Code
Description
KBE-280
1/4
BSP Water Separator -1900K
Overall Order Code
Thread Length KBE-280
1/4
” NPT 650mm -1360K
Inside Head Suitable for Order Code
Diameter Kobe Air Tool models KBE-298
GES2506L, GDA2206L, FDG090,
20mm FDG115,
FDG180m & FDG180e. -5421S
DP2210, DPR1810, DP513, DPR813,
DAR1510, DS4510L, SH120,
25mm SP1825K, GD2206L, GD22LK, -5420S
FPD500, FPD375 & X-GD16.
PU Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1/4
BSPT 6mm 7.5m 150PSI -1160K
3/8
BSPT 10mm 7.5m 150PSI -1320K
Nylon Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1 /4
BSPT 6mm 7.5m 150PSI -1140K
3/8
BSPT 10mm 7.5m 150PSI -1300K
KOBE
PROFESSIONAL
AIR TOOLS
SAFETY INSTRUCTION CONTINUED
3
Never use air tools on ladders. Ensure correct
platforms are used.
Never leave inflammable objects near the
compressor.
Never run the air compressor in areas exposed
to water or in damp conditions.
Never direct jets of water or flammable liquids
over the air compressor.
Never use the air compressor near naked
flames.
PERSONAL PROTECTION
Always wear approved eye protection during
operation. Use safety glasses or goggles which
conform to BSEN136 or CE equivalent that
provide protection from the front and side. The
operator of the air compressor and air tool is
responsible for following accepted eye, face,
respiratory, hearing and body protection.
Always wear approved footwear and headgear
when working on a building site or when heavy
weights and overhead working is involved.
Always ensure that all long hair and loose
clothing, ties, scarves, jewellery, etc., are
secured or removed.
Always use approved hearing protection. High
sound levels can cause permanent hearing loss.
Always avoid inhaling dust or handling debris
from work processes which can be harmful to
your health
Always consult a doctor if numbness, tingling,
pain or whitening of the skin occurs. Repetitive
work motions, awkward positions and exposure
to vibration can cause “Repetitive Strain
Injuries”.
Never operate the air compressor or air tools
near other people unless they are wearing
appropriate safety equipment also.
Never direct air at yourself, anyone else or at
animals.
SPECIFIC OPERATING HAZARDS
Always use recommended attachments or parts.
Always use the handle to move the compressor.
Do not move it by any other means.
Always place the air compressor on a firm and
level surface.
Always discharge the air from the air receiver
tank, when the compressor is not in use.
Always ensure the electric cable is not damaged
before connecting the air compressor to the
electricity supply.
Always use hoses, fittings and couplings
designed for use with air compressors.
Always discharge the air receiver tank before the
air compressor is transported.
Always depress the pressure switch when the air
compressor is not in use. This will avoid any
unintentional starting.
Always close the tap and discharge residual
pressure in the air hose before disconnecting the
air hose from the compressor.
Always check for damaged or loose hoses and
fittings. Whipping hoses can cause serious
injury.
Always be careful when handling the compressor
as components such as the delivery pipe and the
cooling fins of the cylinder head can become very
hot and remain hot for some time after use.
Never tamper with, or attempt to adjust the
pressure switch or the safety valve. The air
compressor must always be serviced by an
authorised agent.
Never use the air compressor without the air
filter attached.
Never deface the certification plate which is
attached to the end of the receiver tank.
Never pull the air compressor by the high
pressure hose or electric cable.
Never make any alterations to the air
compressor and only use it for the task for which
it has been designed.
Never leave air tools connected to the air hose,
when not in use.
Never leave the air compressor connected to the
electric supply when unattended.
Never insert objects or your fingers inside the
safety grating of the cover to avoid physical injury
and also damage to the compressor.
Never operate the air compressor without all
guards or safety features in place and in proper
working order.
Never cover the air compressor or restrict air flow
around the machine whilst operating.
Never use the air compressor for filling breathing
tanks, diving tanks or for pharmaceutical, food or
health applications.

4 9
KOBE
PROFESSIONAL
AIR TOOLS
TROUBLESHOOTING Continued
KOBE
PROFESSIONAL
AIR TOOLS
BOX CONTENTS
KOBE
PROFESSIONAL
AIR TOOLS
ELECTRICAL INFORMATION
In the United Kingdom, the ELECTRICITY AT WORK ACT 1989 requires all portable electrical appliances, if
used on business premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at
least once a year. The HEALTH & SAFETY AT WORK ACT 1974 makes owners of electrical appliances
responsible for the safe condition of the appliance and the safety of its operator. If in any doubt about
electrical safety, contact a qualified electrician.
ELECTRICAL SAFETY
An RCCB (Residual Current Circuit Breaker) should be fitted in the mains electricity distribution board. If the
power supply is not protected by an RCCB, it is highly recommended that an RCD (Residual Current Device) is
used with all portable electrical products.
PLUG FITTING
A moulded UK 3 pin plug with ASTA/BS approval is already fitted for your safety.
If it becomes damaged, and needs replacing, cut off the plug and prepare the
wires. Use the following instructions:
a) Connect the GREEN/YELLOW earth wire to the earth terminal marked either
‘ E’ or with the earth symbol‘ ’.
b) Connect the BROWN live wire to the live terminal marked ‘ L’.
c) Connect the BLUE neutral wire to the neutral terminal marked ‘ N’.
d) After wiring, check there are no bare wires, that all wires have been correctly
connected, that the cable external insulation extends beyond the cable
restraint and that the restraint is tight.
EXTENSION REELS
When a cable extension reel is used it should be fully unwound before being connected. Use at least 1.5mm2
section cable or to be absolutely sure use 2.5mm2section cable.
Yellow & Green = Earth wire
Cable restraint
UK
ONLY
Brown = Live wire
Blue = Neutral wire
KOBE
PROFESSIONAL
AIR TOOLS
SPECIFICATIONS
WORKING PRESSURE (max.) .......... 8Bar/115PSI
PUMP AIR DISPLACEMENT (min.) .............................
....................................................................................
7.3CFM/210Ltr
AIR RECEIVER TANK CAPACITY ....................... 24Ltr
MOTOR CAPACITY ....................................................... 1.5KW
MOTOR ROTATION SPEED ........................... 2,850rpm
MOTOR SUPPLY VOLTAGE ....................... 230V/50Hz
MOTOR HP .................................................................................. 2HP
ACOUSTIC PRESSURE LWA (max.) ............ 97dBa
NET DIMENSIONS .................. 61(H) x 55(W) x 34(D)cm
NET WEIGHT ........................................................................... 25.5kg
QUICK CONNECT COUPLER .............
1/4
” BSP Female
The room temperature for its correct efficiency is 0°C
to +25°C (Max 45°C).
KOBE
PROFESSIONAL
AIR TOOLS
SERVICE & REPAIR
A comprehensive repair and service
facility is available through your
local agent.
KOBE
PROFESSIONAL
AIR TOOLS
SPARES
For spare parts or servicing please contact your nearest agent. Remember to quote tool model number and
spare part number when ordering spares. The use of other than genuine Kobe replacement parts may
result in safety hazards, decreased tool performance and increased maintenance. When disposing of
components, etc. ensure that relevant environmental procedures are carried out.
Air Intake Filter unit KBE-298-3900A
Gasket ‘O’ ring KBE-298-3910K
Drain valve KBE-298-3911L
Valve set KBE-298-3901B
x 2 x 2
x 1
x 1
x 4
x 2
x 1
x 1
x 2 x 1
Save the packaging
material for future
transportation of
the compressor in
the event of service
or repair.
Fig. 11
Valve seat
‘O’ ring
POSSIBLE CAUSE
The pre-set pressure
switch is defective or
needs adjusting.
Faulty safety blow off
valve.
SOLUTION
Stop the air compressor immediately and
contact your local Kobe agent.
Contact your local Kobe agent.
FAULT
The motor pump unit does
not stop when the tank
pressure reaches its
maximum working
pressure (116PSI) and the
safety valve vents air.
Safety blow off valve
operates below the
maximum pressure.

5
KOBE
PROFESSIONAL
AIR TOOLS
ASSEMBLY
8
KOBE
PROFESSIONAL
AIR TOOLS
TROUBLESHOOTING
KOBE
PROFESSIONAL
AIR TOOLS
COMPONENTS
POSSIBLE CAUSE
Air leaks at connections.
The non-return valve seal
is defective.
The overload cut-out has
operated because of the
motor overheating or the
voltage supply to the
motor is low.
The motor windings have
burnt out.
The capacitor has burnt
out.
The air compressors head
gasket has broken or the
valve is faulty.
The air compressors head
gasket has broken or the
valve is faulty.
The pressure switch needs
adjusting.
The tank is full of water
due to condensation.
SOLUTION
Let the compressor build pressure in the tank;
to the maximum pressure if possible. Switch
off. Brush soapy water on air connections and
look carefully for air bubbles. Tighten leaking
connections. If the fault persists, contact your
local Kobe agent.
Let the air in the tank flow out until all the
pressure is released. Then remove the non
return-valve plug and clean the valve seat. If
necessary replace the ‘O’ ring seal and then re-
mount all the components (See fig. 11).
Check that the mains voltage corresponds to
the specifications. An extension cable, which is
too thin and too long, can cause the motor to
overheat. Leave the air compressor to cool
down as the thermal cut out has operated. Use
heavy duty extension cables. Ensure that the
compressor is plugged into a socket as near to
the consumer unit/fuse box as possible.
Contact your local Kobe agent.
Replace the starter capacitor.
Stop the air compressor and contact your local
Kobe agent.
Stop the air compressor and contact your local
Kobe agent.
Stop the air compressor and contact your local
Kobe agent.
Connect an air hose with a low gun fitted and
release the pressure. Open the drain valve
underneath the air compressor and release the
water within the tank.
FAULT
Pressure drops.
The pressure switch valve
leaks when the
compressor is idle.
The compressor has
stopped, does not start or
starts slowly
The compressor has
stopped, does not start.
The motor does not start
and makes a humming
noise.
The air compressor is
noisy with metallic clangs.
The air compressor does
not reach the maximum
pressure.
The air compressor
doesn’t seem to provide
as much air as it did when
new and the air
compressor cuts off within
a much shorter time
period.
Repairs must be performed in a dirt-free environment by a qualified person who is familiar
with this type of equipment. Make sure the air receiver tank is de-pressurised before
carrying out any repairs.
Fig. 1
Fig. 3 Fig. 4
Fig. 2
TOOLS NEEDED:
14 and 17mm spanners and a snipe nose
plier.
Assemble the wheels (See fig. 1) and the
rubber foot (See fig. 2).
Remove the temporary air filter cap (See
fig. 3) and install the air filter assembly
(See fig. 4). Never use the air compressor
without having the air filter installed.
Drain valve
Fan
inside
cover
Motor and
pump unit
Air receiver
tank
Non
return-valve
Red
on/off
button
Line
pressure
gauge
Pre-set pressure
switch
Line
pressure
gauge
Air outlet
pressure
regulator
Quick
connect
coupler
Safety
blow off
valve
Air filter
assembly

Ensure the air compressor is disconnected from the electrical supply and cannot operate accidentally when
servicing or cleaning. If a guard or safety feature needs to be removed during maintenance, be sure to
replace the guards or safety feature before resuming operation of the air compressor.
THE AIR RECEIVER TANK
Compressing air causes moisture, which is present in the air to condensate on the inside of the air
receiver tank. This water can damage your air tools and produce a poor finish when spraying paint. It also
damages the inside of the compressor and reduces its performance. It is important that the air receiver
tank is drained daily to increase the life span of the compressor and air tools. This is done by first opening
the air outlet pressure regulator to discharge the pressure. Place a container under the brass drain valve
on the underside of the air receiver tank and then unscrew the thumbscrew on the drain valve
anticlockwise (See fig. 8). Any water present in the air receiver tank should now flow out. As there is no
lubrication used in this compressor, the water is not polluted and can be disposed of in the sewer system.
THE AIR FILTER
The air filter must be cleaned or replaced monthly, or more frequently if the compressor is in regular use.
The air filter element can be accessed easily by unscrewing the air filter cover assembly and pushing the
threaded face into itself (See fig. 9). To clean a lightly soiled air filter, use soapy water and leave to dry
thoroughly.
SAFETY BLOW OFF VALVE
Occasionally check that the safety blow off valve is working properly by firstly cleaning any dirt or dust from
around the valve and then pull the metal ring to ensure the valve will release air (See fig. 10). The pressure
safety valve must be replaced if it cannot be pulled, or it leaks after releasing pressure. Releasing the
safety blow off valve can be extremely loud. Make sure you wear hearing protection.
CLEANING
Clean the air compressor with a soft brush or a cloth moistened with a suitable biodegradable solvent. Do
not use inflammable liquids like petrol or alcohol, they are a fire risk and will also damage the paint finish
and plastic components.
CHECK FOR DAMAGED PARTS
Check for breakage of parts, mountings and other conditions that may affect the operation of the air
compressor. An authorised service and repair centre should properly repair a damaged part, unless
indicated otherwise in this operator’s manual.
STORAGE
When not in use, run the air tool to relieve the air pressure in the hose, then remove the tool and the air
hose. The air compressor should be stored in the dry, out of reach of children and in a frost-free
environment.
KOBE
PROFESSIONAL
AIR TOOLS
MAINTENANCE
6
KOBE
PROFESSIONAL
AIR TOOLS
OPERATION
Fig. 9
Fig. 8 Fig. 10
7
PLEASE NOTE: This air compressor is not designed for continuous use.
The air compressor is oil free and therefore does not require any lubricants for it to run. (Please note: the
air tool itself, will still need to be lubricated. Please see your air tool instruction manual for the individual
tool requirement).
The air compressor should not be used in dusty environments. The warranty does not cover damage
caused by a blocked air filter.
It is important that the air compressor is positioned so that there is an
adequate airflow around the machine. The compressor should be situated
so that it has a 50cm of obstacle free space around its air receiver tank and
pump/motor unit.
Use extra lengths of hose rather than extension leads. Extension leads
which are too long, can cause the motor to overheat.
The air tool that you attach to the air compressor should have a preferred
PSI operating level. 2.5 bar is recommended for spraying and 6.0 is
recommended for air tools. To determine the correct working pressure and
air flow requirements for any piece of equipment, check the corresponding
manual. Be aware that the air flow figure stated on tools and accessories
refers to ‘Free Air Delivery’ and not the piston displacement of the
compressor.
STARTING UP
Make sure the red pressure switch is pushed down in the off position (See
fig. 7) before connecting to the power supply. Connect the compressor to
the power supply.
Pull up the red button on the pressure switch, this will ‘click’ up into
position (See fig. 5). The motor/pump unit will now start to run. Rotate the
air outlet pressure regulator (See fig. 6) clockwise to increase the pressure
or counter clockwise to decrease the pressure.
Air is now drawn from the compressor. Check that the motor/pump unit
automatically starts, when the pressure falls by approximately 2 bar. If the
motor does not cut in and out, but runs continuously when using an air
appliance, the capacity of the compressor may be too small for the
equipment or tool.
Under normal use when the air compressor is running correctly you will hear
the following:
a) When the air compressor starts from no pressure within the tank, there is
a whistle of ‘leaking’ air from the pressure switch for about 20 seconds
(With the air outlet tap closed).
b) Whenever the motor stops there would be a quick sudden discharge of air
(This is the discharge of air from the head).
SAFETY BLOW OFF VALVE
The safety blow off valve is preset to release air if the tank exceeds its maximum pressure. DO NOT try to
adjust the safety blow off valve pressure setting.
SHUTTING DOWN
Never stop the air compressor by unplugging it. Push down the red button on the pressure switch to switch
the air compressor off (See fig. 7). The pressure switch must always be used as this ensures that air is
discharged from the head. This makes the starting easier for the motor and prevents motor damage.
Fig. 5
Fig. 6
OFF
Fig. 7
_
+
ON