Kobelco SK17SR User manual

Book Code No. S2PU00027ZE02
APPLICABLE No.
SK17SR-5
READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.
2015.11(EU)
PU10-20000~
(MUB42ENMA00102)
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[S2PU00027ZE02] [1204CsCshWbYs]

KOBELCO CONSTRUCTION MACHINERY CO., LTD.
THANK YOU FOR PURCHASING A KOBELCO
MACHINE
Read this manual carefully to find out how to use and maintain your machine correctly.
If the safety rules are not respected, injury may be caused or the equipment may be damaged.
This manual must be considered as a permanent part of your machine and must not be separated
from the machine when you sell it.
This machine has been designed metrically. The measurements contained in this manual are also
metric.
Only use metric equipment and tools.
The right and left hand sides are determined by facing the forward movement direction.
The warranty is a part of the KOBELCO product support programme for customers who use
and maintain their equipment as described in this manual. If the equipment has been used incor-
ectly or modifications have been made to transform its perfomances beyond the original factory
specifications, the warranty expires and the improvements on site under warranty are rejected.
The use of fuel beyond the specifications required or boosting the machines' engines will cancel
the warranty.
All the information, illustrations and specifications contained in this manual are based on the lat-
est product information available on publication. KOBELCO reserves the right to modify the in-
formation and illustrations in this manual without notice. For any further information, please
contact your approved KOBELCO dealer.
The images that appear in this booklet are provided for information purposes and may vary ac-
cording to each model.
WARNING
Never try to run or use this machine without having read and understood all the applicable
security messages contained in this manual.
Injury may be caused if the safety messages are not respected.
To ensure that this manual remains available for other users, always put it back in its com-
partment when it is not being used.
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Kobelco Consƚructon Machinery Europe B.V.
Veluwezoom 15
NL-1327 AE Almere
Netherlands
The undersigned declare that the machine described below :
- Has been designed in compliance with the following European Directives, as amended, and the regulations transposing them into laws
- Has been produced by YANMAR ConVtruction Equipment(urope S.A.S.
25, Rue de la Tambourine
F-52115 Saint Dizier CEDEX
2006/42/EC « Safety of machine »1.
1.1 European Harmonised standards under which conformity is declared
1.2 Main safety components installed and supplied with the machine
1.2.1 Falling Object Protective Structure (F.O.P.S)
1.2.2 Object handling application kit (EN474-5 §5.6.4 ; EN474-1 Annex E)
1.2.3Cab front guard
1.2.4Tip Over Protective Structure (T.O.P.S)
1.2.5Quick coupler (Attachement bracket)
1.3 Name and adress of the representative authorised to compile the technical file
2000/14/EC“Noise emission”2.
;;;
;;;
;;;
EN 474-1:2006+A4:2013
EN 474-5:2006+A3:2013
'EC' DECLARATION OF CONFORMITY
2.1 Conformity assessment procedure followed
2.2 Name and address of the notified body involved
2.3 Mesured sound power level LWA (ref. 1 pW)
2.4 Guaranteed sound power level LWA (ref. 1 pW)
2.5 Engine power (as defined by ISO 14396)
2.6 Holder of the technical documentations
3. 2004/108/EC“Electromagnetic Compatibility (EMC)
3.1 European Harmonised standards under which conformity is declared
4. Other Applicable directive(s)
Manufacturer5.
6. Category
7. Type
8. Serial number
Authorized Signature of Declarant
;;;
;;;
Kobelco Constructŝon Machinery Europe B.V.
Veluwezoom 15
1327 AE Almere, The Netherlands
2000/14/EC Annex VI
CETIM Centre Technique des /ndustries Décaniques
52, Avenue Félix LOUAT
BP 80067
60304 SENLIS CEDEX France
 dBA
 dBA
 kW * 200 rpm
YANMAR ConƐtruction EƋƵŝƉŵĞŶƚ(ƵƌŽƉĞ S.A.S.
EN 13309:2010
97/68/
zEDZŽŶƐƚƌƵĐƚŝŽŶƋƵŝƉŵĞŶƚƵƌŽƉĞ^^
Hydraulic Excavaƚor;фϲƚŽŶƐͿ
SK1SR
;;;;;;;;;;;;;;;;
;;;;/;;;;
-HDQ0DUF5(<1$8'
'ĞŶĞƌĂůŵĂŶĂŐĞƌ
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REFERENCE INFORMATION
Note information about your KOBELCO machine here.
Always use these references for everything to do with your KOBELCO machine.
Model name :
Machine serial number :
Serial number of the engine :
Your KOBELCO dealer :
Address :
Telephone :
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INTRODUCTION
This User and Maintenance Manual has been designed to provide you with important informa-
tion and the suggestions you need for safe and effective use of the machine.Read the manual be-
fore you use the machine to familiarise yourself with the operation, verification and
maintenance procedures and instructions.A serious accident may be caused if you do not respect
the precautions contained in this user manual or use any procedures that are not recommended.
DANGER
Incorrect use of the machine may cause serious injury or even death. Personnel involved
in using and maintaining the machine must familiarise themselves with the content of
this manual before carrying out a task.
• Do not start the machine before you have familiarised yourself with the content of this
manual.
• The personnel responsible for using the machine must keep this manual within easy reach
and consult it from time to time.
• If you lose or damage the manual, order a new one immediately from your dealer.
• When you sell the machine to another user, do not forget to pass on the manual at the same
time.
• KOBELCO provides its customers with products that conform to the regulations and indus-
trial standards that apply in their respective countries. If you are using a KOBELCO machine
that you have bought from a foreign company, you should be aware that certain safety mecha-
nisms may be missing from the machine. Consult your dealer to find out whether your ma-
chine complies with the regulations and industrial standards that apply in your country.
• Some of the machine's specifications may differ from those described in the manual be-
cause the machine's design and performances have been improved. If you have any comments
to make concerning the content of the manual, do not hesitate to consult your dealer.
• The important safety instructions are presented in this manual in sections:
–1 Basic precautions , page 39
–2 Usage precautions , page 43
Consult these pages and respect these safety instructions before starting up the machine.
• In this manual, the main product sections are designated as follows :
(1) Machine = whole product
(2) Equipment = part including the arm, the boom, the
bucket or any other accessory
(3) Basic machine = part comprising the upper structure
and the lower frame
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SAFETY SIGNALS
The following signals are used in this manual to indicate the severity of the risks that may be en-
countered if the warnings concerning the product are not respected :
DANGER Dangerous situation imminent that may cause death or serious
injury.
WARNING Potentially dangerous situation likely to cause death or serious
injury.
CAUTION Potentially dangerous situation likely to cause slight or me-
dium-seriousness injury .
IMPORTANT Remarks or instructions to be respected to ensure the com-
pletely safe operation and maintenance of the machine.
WARNING
The operator of this machine must be competent and trained in its use.
WARNING
Never try to operate or repair the machine if you have not read and understood all the ap-
plicable warnings and usage instructions contained in this manual and on the safety signals
on this machine. Physical injury may be caused if the safety instructions are not respected.
WARNING
Never modify the design of the machine or its engine.
Never remove or deactivate the protections or safety mechanisms installed.
Any unauthorised modification to the design or use of unauthorised accessories may cause
physical damage.
In addition, in that these actions would constitute an explicit violation of the terms of the
KOBELCO Product Warranty, the applicable warranty would also become null and void.
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TABLE OFCONTENTS
A Description and illustration of the machine ........................................................ 1
1 Applications and regulations ................................................................... 3
1.1 Applications................................................................................3
1.2 Warranty ..................................................................................3
1.3 Driving permits............................................................................3
2 Identification plates ..............................................................................4
2.1 Machine serial number plate ........................................................... 4
2.2 Engine serial number plate ............................................................. 4
2.3 EPA information plate ...................................................................4
2.4 Spare parts order and intervention request ............................................ 5
3 Warning labels .....................................................................................6
3.1 Location of the warning adhesive labels .............................................. 6
3.2 Explanation of the warning adhesive labels .......................................... 8
4 Identification of important parts ..............................................................11
4.1 General view of the machine ..........................................................11
4.2 Commands and switches .............................................................. 12
5 Description of the driving position .......................................................... 13
5.1 Dashboard .............................................................................. 13
5.1.1 Diesel gauge .................................................................... 14
5.1.2 Cooling fluid temperature indicator ......................................... 14
5.1.3 Engine oil pressure alert indicator ........................................... 14
5.1.4 Battery charge warning alert ................................................. 15
5.1.5 Water temperature alarm light ............................................... 15
5.1.6 Preheating light ................................................................ 15
5.1.7 Time counter ................................................................... 16
5.1.8 Time display button ........................................................... 16
5.2 Switches ................................................................................. 17
5.2.1 Start key.......................................................................... 17
5.2.2 Headlight switch ................................................................ 18
5.2.3 Horn.............................................................................. 18
5.3 Joysticks and pedals .................................................................... 19
5.3.1 Locking lever .................................................................. 20
5.3.2 Right command lever .......................................................... 20
5.3.3 Left command lever ............................................................ 21
5.3.4 Travel levers and pedals........................................................ 21
5.3.5 Throttle lever.................................................................... 22
5.3.6 Blade lever ...................................................................... 23
5.3.7 Protection of pedals............................................................. 23
5.3.8 P.T.O. pedal ..................................................................... 24
5.3.9 Boom rotation pedal ........................................................... 24
5.3.10 2nd speed pedal .............................................................. 24
5.3.11 Track spacing lever ........................................................... 25
5.4 Power socket............................................................................ 25
5.5 Driver's seat ............................................................................ 26
5.6 Location for the tools and user manual ............................................. 27
5.6.1 User manual .................................................................... 27
5.7 Fuses ..................................................................................... 27
5.7.1 Fusebox........................................................................... 27
5.8 Headlights ............................................................................... 28
6 Covers ........................................................................................... 29
5.2.4Circuit breaker................................................................... 18
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6.1 Bonnet ................................................................................... 29
6.2 Cover B ................................................................................. 30
7 Options ........................................................................................... 31
7.1 Document holder ....................................................................... 31
7.2 Antistarter mechanism with keypad ........................................................... 31
7.3 Anti-starter with key.................................................................... 31
7.4 Quick hitch ............................................................................. 32
7.5 Mechanical quick hitch................................................................. 32
7.5.1 Mechanical quick hitch RETROMATIC MORIN........................ 33
7.5.2 Mechanical quick hitch CSERI............................................... 34
B Operating instructions .............................................................................. 37
1 Basic precautions ............................................................................... 39
1.1 Comply with your workplace's safety rules ......................................... 39
1.2 Put the safety mechanisms in place ................................................. 39
1.3 Wear suitable clothing and protective equipment ................................. 39
1.4 Do not drive under the influence of alcohol, drugs or medication................ 40
1.5 Provide adequate ventilation when working in an enclosed space .............. 40
1.6 Protect plants from hot air and exhaust fumes ..................................... 40
1.7 Keep fuel and oil away from sparks ................................................. 41
1.8 Avoid removing the caps when the temperatures are high ....................... 41
1.9 Avoid crush injuries due to accessories ............................................. 41
1.10 Have an extinguisher and a first aid kit ........................................... 42
1.11 Avoid any unauthorised modifications ............................................. 42
1.12 Precautions for optional parts and tools ........................................... 42
2 Usage precautions .............................................................................. 43
2.1 Precautions before starting the engine .............................................. 43
2.1.1 Make sure that your workplace is safe ...................................... 43
2.1.2 Clean the machine .............................................................. 43
2.1.3 Check the safety structures .................................................... 44
2.1.4 Check the position of the blade ............................................... 44
2.1.5 Accessing the machine ........................................................ 45
2.1.6 Fasten your safety belt and adjust the rearview mirror(s) ................ 45
2.2 Movement precautions ................................................................. 45
2.2.1 Machine's Danger Zone ........................................................ 45
2.2.2 Movement and accessories .................................................... 46
2.2.3 Driving the machine on a slope .............................................. 47
2.3 Working precautions .................................................................. 48
2.3.1 Precautions for using the equipment ........................................ 48
2.3.2 Dangerous tasks ................................................................ 49
2.3.3 Working near electricity lines ................................................ 50
2.3.4 Working near obstacles ........................................................ 50
2.3.5 Emergency stop and securing the machine .................................. 50
2.3.6 Working on a slope ............................................................ 51
2.3.7 Working in an area covered with snow ..................................... 51
2.3.8 Working on unstable ground ................................................. 51
2.3.9 Working in a submerged area ................................................ 52
2.3.10 Working in a muddy area ................................................... 52
2.3.11 Working in an area with reduced visibility ............................... 53
2.4 Parking precautions .................................................................... 54
2.5 Precautions for the accessories ....................................................... 55
2.6 Precautions for using optional accessories ......................................... 55
2.7 Precautions for the battery ............................................................ 56
3 Precautions for the engine...................................................................... 57
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4 Checks before starting the machine .......................................................... 58
4.1 Overall visual inspection ............................................................. 58
4.2 Checking and topping up the level of cooling fluid ................................ 59
4.3 Checking and topping up the engine oil level ...................................... 60
4.4 Checking and topping up the fuel level ............................................. 61
4.5 Checking and topping up the hydraulic oil level ................................... 62
5 Checks after start-up ........................................................................... 64
6 Checks after use ................................................................................. 66
7 Using the machine in cold weather .......................................................... 67
7.1 Preparation for use in cold weather ................................................. 67
7.2 Starting in cold weather ............................................................... 67
7.3 Precautions after use .................................................................. 68
7.4 When cold weather is over ........................................................... 68
8 Rubber tracks .................................................................................... 69
8.1 Correct use of rubber tracks ........................................................... 69
8.2 Rubber track warranty ................................................................ 69
8.3 Precautions for using rubber tracks ................................................. 70
8.4 Track maintenance ..................................................................... 71
8.5 Track replacement ..................................................................... 71
9 Handling the bucket ........................................................................... 72
9.1 Machine stability when using with a bucket or an accessory ..................... 72
9.2 Compatible accessories ............................................................... 75
9.3 Operation of the retro bucket ......................................................... 76
9.4 Digging trenches ........................................................................ 76
9.5 Loading ................................................................................. 76
10 Handling of accessories ....................................................................... 77
10.1 Hydraulic hammer SOCOMEC...................................................... 77
11 Accessory change by direct coupling ....................................................... 79
11.1 Dismantling the accessory .......................................................... 79
11.2 Mounting the accessory .............................................................. 81
11.2.1 Loading bucket ............................................................... 81
12 Implementing the 3rd hydraulic circuit .................................................... 82
12.1 Description ............................................................................. 82
12.1.1 3rd circuit selector ........................................................... 82
12.1.2 3rd circuit pedal .............................................................. 83
12.2 Mounting the accessory .............................................................. 83
12.3 Precautions for using the accessory ................................................ 83
13 Transporting the machine ................................................................... 84
13.1 Loading/unloading the machine .................................................... 84
13.1.1 Precautions for loading/unloading the machine .......................... 84
13.1.2 Procedure ...................................................................... 85
13.2 Immobilising the machine on the truck ........................................... 85
13.3 Tying down the machine ............................................................. 86
13.4 Slinging the machine ................................................................ 87
14 Detecting anomalies .......................................................................... 89
14.1 phenomena that do not constitute faults ........................................... 89
14.2 Detecting anomalies ................................................................. 89
14.2.1 Engine ......................................................................... 90
14.2.2 Electrical equipment ......................................................... 90
14.2.3 Machine structure............................................................. 92
15 If the battery is discharged .................................................................. 93
15.1 Precautions for connecting and disconnecting the starter cables ............... 93
15.2 Connecting the starter cables ....................................................... 94
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15.3 Starting the engine ................................................................... 94
15.4 Disconnecting the starter cables .................................................... 94
15.5 Charging the battery ................................................................. 95
16 Towing the machine .......................................................................... 96
C Periodic maintenance programme ................................................................. 97
1 Periodic inspections and upkeeps ............................................................ 99
2 Maintenance precautions ...................................................................... 101
2.1 Precautions before maintenance ..................................................... 101
2.1.1 Removing the residual pressure.............................................. 101
2.1.2 Place a warning label ......................................................... 101
2.1.3 Establish a safety perimeter ................................................. 101
2.1.4 Keep the machine clean ..................................................... 102
2.2 Precautions during maintenance .................................................... 102
2.2.1 Oil and grease .................................................................. 102
2.2.2 Tools ............................................................................ 103
2.2.3 Parts ............................................................................ 103
2.2.4 Dismantling the accessory ................................................... 103
2.2.5 Working under the machine ................................................. 103
2.2.6 Lighting ........................................................................ 104
2.2.7 Battery ......................................................................... 104
2.2.8 Hoses ........................................................................... 104
2.2.9 Radiator ventilator ............................................................ 104
2.2.10 Soldering ..................................................................... 105
2.2.11 Waste processing ............................................................ 105
3Recommended greases and fluids ........................................................... 106
4First maintenance ............................................................................. 107
4.1 After the first 50 hours of service ................................................... 107
4.2 After the first 250hours of service .................................................. 107
5List of periodic inspections and maintenance operations ................................ 108
6Maintenance by the operator ................................................................ 111
6.1 Daily maintenance .................................................................... 111
6.1.1 Checking the machine before use .......................................... 111
6.1.2 Checks after using the machine ............................................. 111
6.1.3 Checking the commands ..................................................... 111
6.1.4 Checking the seat .............................................................. 111
6.1.5 Greasing points ............................................................... 113
6.1.6 Cleaning the separator/decanter ............................................ 113
6.1.7 Purging the fuel tank ......................................................... 114
6.1.8 Checking the hydraulic hoses ............................................... 114
6.1.9 Visual inspection of the fuel hoses.......................................... 114
6.2 Maintenance every 50 hours ......................................................... 114
6.2.1 Greasing the pin and rotation crown ....................................... 114
6.2.2 Greasing the track spacing piston .......................................... 115
6.3 Non periodic maintenance ............................................................ 115
6.3.1 Fuse replacement ............................................................. 115
6.3.2 Replacing a bulb ............................................................... 115
6.4 Rubber track maintenance ........................................................... 116
6.4.1 Checking the condition of the tracks ....................................... 116
6.4.2 Track replacement ............................................................ 117
6.4.3 Tension check .................................................................. 117
6.4.4 Increasing the tension ........................................................ 119
6.4.5 Releasing the tension ......................................................... 120
7 Maintenance by the dealer ................................................................... 121
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D Conservation and storage .......................................................................... 123
1Conservation ................................................................................... 125
2Storage .......................................................................................... 126
3Recommissioning ............................................................................. 127
E Technical data ....................................................................................... 129
1Specifications .................................................................................. 131
2Working dimensions ........................................................................... 132
3Noise emitted by the machine ............................................................... 133
4Vibrations emitted by the machine ......................................................... 134
Appendices ................................................................................................ 139
A Control sheets to be photocopied ........................................................... 140
B Notes ........................................................................................... 147
C Lashing record.................................................................................. 148
Index........................................................................................................ 149
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1
A Description and illustration
of the machine
CHAPTERS COVERED IN THIS PART:
1 APPLICATIONS AND REGULATIONS
2 IDENTIFICATION PLATES
3 WARNING LABELS
4 IDENTIFICATION OF IMPORTANT PARTS
5 DESCRIPTION OF THE DRIVING POSITION
6 COVERS
7 OPTIONS
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2
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1 APPLICATIONS AND REGULATIONS
1.1 Applications
The machine is designed to carry out the following tasks :
• excavation
• ground levelling
• shovelling
• trench digging and ridging
• loading
CAUTION
The machine must not be used for any tasks that are not covered.
CAUTION
It is forbidden to transport or lift people with the machine.
1.2 Warranty
Refer to the maintenance book.
1.3 Driving permits
Before using this machine, check the requirements applicable to its use concerning the driving
permits. Respect all applicable laws. See your dealer for questions about usage permits.
3
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4
2 IDENTIFICATION PLATES
2.1 Machine serial number plate
• The machine's serial number plate is located on the rotating frame, as shown opposite. Ne-
ver remove this plate for any reason.
1= Model name
2= Type (Machine Category )
3= Date of manufacture of the
machine
4= Transport weight
(Machine weight without operator,
equipped with a standard bucket and
tanks topped off)
5= Weight of the machine
(with operator +75 kg)
6= Serial number and engine power
7= Machine serial number
2.2 Engine serial number plate
The engine's serial number plate is located on the top of
the lifting arm lever cover and on the adhesive label lo-
cated inside the bonnet. Never remove this plate for any
reason.
2.3 EPA information plate
The EPA information plate is attached to the engine. Never remove this plate for any reason.
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