Kobelco SK500XDLC-10 User manual

Book Code No. S2LS00062ZE02
APPLICABLE No.
READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.
2021.04
Destination : ANZ
SK500XDLC-10
SK520XDLC-10
YS14010001~
YS14010001~
Copyright©2021 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LS00062ZE02] [0618CsCshWbYs]

Copyright©2021 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LS00062ZE02] [0618CsCshWbYs]

1
［CONTENTS］
IMPORTANT INFORMATION
PREFACE ................................................................................................................................................0-3
STORE OPERATION & MAINTENANCE MANUALS ON THE MACHINE ..................................................0-4
SAFETY INFORMATION IN MESSAGES OR LABELS IN THIS MANUAL AND ON THE MACHINE ...............0-5
SAFETY LABELS ..................................................................................................................................0-6
SUMMARY OF THE MACHINE..................................................................................................................0-7
QUALIFICATION FOR OPERATING THE MACHINE ...................................................................................0-8
CAB WITH ROPS (ROLL-OVER PROTECTIVE STRUCTURE)/FALLING OBJECTS PROTECTIVE
STRUCTURE.......................................................................................................................................0-9
ORDERING PARTS AND SERVICE .........................................................................................................0-10
WARRANTY ........................................................................................................................................... 0-11
IMPORTANT NOTIFICATION...................................................................................................................0-12
1. SAFETY INSTRUCTIONS
1.1 SAFETY LABELS & DECALS ............................................................................................................1-3
1.1.1 ALWAYS MAKE SURE ALL OF THE SAFETY LABELS ARE LEGIBLE AND NOT
DAMAGED.......................................................................................................................................1-3
1.1.2 LOCATION OF SAFETY LABELS & DECALS ...............................................................................1-4
1.1.3 SAFETY LABELS........................................................................................................................1-7
1.2 PRE-START SAFETY......................................................................................................................1-12
1.2.1 OPERATION RULES.................................................................................................................1-12
1.2.2 PROTECTION TOOLS ..............................................................................................................1-13
1.2.3 ABNORMAL AND EMERGENCY CONDITION............................................................................ 1-14
1.2.4 POTENTIAL HAZARDS WHEN OPERATING .............................................................................1-15
1.2.5 FIRE PREVENTION..................................................................................................................1-16
1.2.6 GETTING ON AND OFF THE MACHINE ....................................................................................1-17
1.2.7 PRE-START UP INSPECTION ON THE MACHINE .....................................................................1-18
1.3 SECURE VISIBILITY.......................................................................................................................1-19
1.3.1 BE AWARE OF YOUR SURROUNDINGS...................................................................................1-19
1.4 PRECAUTIONS FOR OPERATION..................................................................................................1-21
1.4.1 STARTING ...............................................................................................................................1-21
1.4.2 TRAVELING .............................................................................................................................1-25
1.4.3 PROHIBITED OPERATIONS .....................................................................................................1-28
1.4.4 SAFETY CHECK ON THE PARKING MACHINE .........................................................................1-35
1.5 AT THE END OF EACH SHIFT.........................................................................................................1-36
1.6 PRECAUTIONS OF INSPECTION & MAINTENANCE .......................................................................1-37
1.6.1 PERIODIC INSPECTIONS ........................................................................................................1-37
1.6.2 BEFORE INSPECTION & MAINTENANCE ................................................................................. 1-38
1.6.3 DURING INSPECTION & MAINTENANCE ................................................................................. 1-39
1.6.4 PROHIBITED IN INSPECTION & MAINTENANCE ......................................................................1-44
1.6.5 AFTER INSPECTION & MAINTENANCE....................................................................................1-45
1.7 PRECAUTIONS FOR BATTERY ......................................................................................................1-46
1.7.1 HANDLING THE BATTERY .......................................................................................................1-46
1.8 HANDLING OF THE ACCUMULATOR OR GAS SPRING .................................................................. 1-48
1.9 TOWING THE MACHINE.................................................................................................................1-49
1.9.1 TOWING METHOD OF THE MACHINE......................................................................................1-49
Copyright©2021 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LS00062ZE02] [0618CsCshWbYs]

2
［CONTENTS］
2. MACHINE FAMILIARIZATION
2.1 BASIC COMPONENTS OF THE MACHINE ........................................................................................2-3
2.2 OPERATOR'S STATION NOMENCLATURE .......................................................................................2-5
2.3 GAUGE CLUSTER............................................................................................................................2-7
2.3.1 MULTI-DISPLAY .........................................................................................................................2-8
2.3.2 ENGINE COOLANT TEMPERATURE METER ..............................................................................2-8
2.3.3 FUEL LEVEL METER..................................................................................................................2-8
2.3.4 HOUR METER............................................................................................................................2-8
2.3.5 SCREEN CHANGE SWITCH .......................................................................................................2-9
2.3.6 BUZZER STOP SWITCH...........................................................................................................2-10
2.3.7 WORK MODE SELECT SWITCH ............................................................................................... 2-11
2.3.8 WASHER SWITCH ...................................................................................................................2-12
2.3.9 WIPER SWITCH .......................................................................................................................2-12
2.3.10 TRAVEL SPEED SELECT SWITCH .........................................................................................2-13
2.3.11 AUTO ACCELERATION SWITCH.............................................................................................2-14
2.3.12 ATTACHMENT MODE SELECT SWITCH .................................................................................2-15
2.3.13 MENU SWITCH ......................................................................................................................2-16
2.3.14 USER MENU SETTING...........................................................................................................2-17
2.3.15 DISPLAY FOR MAINTENANCE ...............................................................................................2-28
2.3.16 WARNING DISPLAY SCREEN.................................................................................................2-29
2.3.17 CLOGGING DETECTOR OF HYDRAULIC OIL FILTER .............................................................2-31
2.4 HANDLING OF SWITCHES AND METERS ......................................................................................2-32
2.4.1 STARTER SWITCH...................................................................................................................2-32
2.4.2 ENGINE THROTTLE.................................................................................................................2-32
2.4.3 WORKING LIGHT (BOOM AND DECK)......................................................................................2-33
2.4.4 HEAVY LIFT SWITCH ...............................................................................................................2-33
2.4.5 PRESSURE RELEASE SWITCH ...............................................................................................2-34
2.4.6 QUICK HITCH OPERATION SWITCH ........................................................................................2-34
2.4.7 CAP (OPTION SWITCH) ...........................................................................................................2-35
2.4.8 HORN SWITCH ........................................................................................................................2-35
2.4.9 POWER BOOST SWITCH.........................................................................................................2-35
2.4.10 ENGINE THROTTLE FOR REDUNDANT MODE ......................................................................2-36
2.4.11 SWING PARKING BRAKE RELEASE SWITCH .........................................................................2-37
2.4.12 KPSS RELEASE SWITCH .......................................................................................................2-37
2.4.13 ENGINE STOP SWITCH .........................................................................................................2-38
2.4.14 12 V POWER SUPPLY ............................................................................................................2-38
2.4.15 USB PORT/EXTERNAL INPUT TERMINAL (AUX) ....................................................................2-39
2.4.16 Level Gauge ...........................................................................................................................2-39
2.5 HANDLING OF LEVERS AND PEDALS............................................................................................2-40
2.5.1 LOCATION OF LEVERS AND PEDALS ......................................................................................2-40
2.5.2 CONTROL LOCK LEVER ..........................................................................................................2-41
2.5.3 OPERATOR CONTROL LEVERS ..............................................................................................2-42
2.5.4 TRAVEL LEVER & PEDAL.........................................................................................................2-43
2.6 HANDLING OF FUSE & RELAY BOX ...............................................................................................2-44
2.6.1 ABOUT FUSE & RELAY BOX ....................................................................................................2-44
2.6.2 REPLACING FUSES.................................................................................................................2-44
2.6.3 FUSE CAPACITY AND CIRCUIT NAME .....................................................................................2-45
Copyright©2021 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LS00062ZE02] [0618CsCshWbYs]

3
［CONTENTS］
2.7 HANDLING OF FUSIBLE LINK (FOR STARTER) .............................................................................. 2-46
2.7.1 FUSIBLE LINK INSPECTION/REPLACEMENT...........................................................................2-47
2.8 CONTROLLER ...............................................................................................................................2-48
2.9 HANDLING OF RADIO ....................................................................................................................2-49
2.9.1 NAME OF EACH PART .............................................................................................................2-49
2.9.2 RECEIVABLE FREQUENCY......................................................................................................2-50
2.9.3 SOURCE ON............................................................................................................................2-50
2.9.4 SWITCHING SOURCE..............................................................................................................2-51
2.9.5 FM/AM .....................................................................................................................................2-52
2.9.6 USB AUDIO..............................................................................................................................2-55
2.9.7 BLUETOOTH AUDIO ................................................................................................................2-60
2.9.8 AUX .........................................................................................................................................2-61
2.9.9 CLOCK DISPLAY......................................................................................................................2-61
2.9.10 VOLUME CONTROL...............................................................................................................2-62
2.9.11 DISPLAY CHANGE .................................................................................................................2-63
2.9.12 MENU ....................................................................................................................................2-65
2.9.13 BLUETOOTH AUDIO FUNCTION, AND USB PORT/EXTERNAL INPUT TERMINAL...................2-73
2.10 AIR CONDITIONER.......................................................................................................................2-74
2.10.1 GRILLE (AIR OUTLET)............................................................................................................2-74
2.10.2 AIR CONDITIONER CONTROL PANEL....................................................................................2-75
2.10.3 AIR CONDITIONER OPERATION PANEL.................................................................................2-76
2.10.4 HOW TO USE AIR CONDITIONER ..........................................................................................2-79
2.10.5 SELF-DIAGNOSIS FUNCTION IN DISPLAY MONITOR.............................................................2-81
2.10.6 HANDLING AT IN-SEASON/OFF-SEASON ..............................................................................2-82
2.11 HANDLING OF SEAT BELT............................................................................................................2-83
2.11.1 HOW TO FASTEN SEAT BELT.................................................................................................2-83
2.11.2 HOW TO UNFASTEN SEAT BELT ............................................................................................2-83
2.12 HANDLING OF OPERATOR'S SEAT ..............................................................................................2-84
2.12.1 HEIGHT AND TILT ADJUSTMENT ...........................................................................................2-84
2.12.2 RECLINING ADJUSTMENT.....................................................................................................2-84
2.12.3 FRONT/REAR SEAT ADJUSTMENT ........................................................................................2-84
2.12.4 FORWARD AND REARWARD ADJUSTMENT OF CONTROL STAND .......................................2-85
2.12.5 ARM REST ADJUSTMENT ......................................................................................................2-85
2.12.6 HEAD REST ADJUSTMENT ....................................................................................................2-85
2.12.7 SUSPENSION ADJUSTMENT .................................................................................................2-85
2.13 HANDLING PARTS INSIDE CAB....................................................................................................2-86
2.13.1 CAB DOOR LOCK...................................................................................................................2-86
2.13.2 OPENING DOOR FROM INSIDE OF CAB ................................................................................2-86
2.13.3 OPENING/CLOSING FRONT WINDOW (UPPER).....................................................................2-87
2.13.4 RETRACTING FRONT WINDOW (LOWER) .............................................................................2-88
2.13.5 CAB ROOM LAMP ..................................................................................................................2-88
2.14 EMERGENCY ESCAPE FROM OPERATOR'S STATION .................................................................2-89
2.15 OTHER ACCESSORIES................................................................................................................2-90
2.15.1 TOOL BOX .............................................................................................................................2-90
2.15.2 GREASE GUN HOLDER .........................................................................................................2-90
2.15.3 CUP HOLDER ........................................................................................................................2-90
2.15.4 GUARD/SIDE DOOR (WITH LOCK) .........................................................................................2-91
Copyright©2021 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LS00062ZE02] [0618CsCshWbYs]