Kobold Y-DVZ45001/PS25 User manual

Operating Instructions
for
Compact Vortex Flow Meter
Model: Y-DVZ45001/PS25

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page 2 DVZ B06/1122
1. Contents
1.Contents ........................................................................................................ 2
2.Note .............................................................................................................. 3
3.Instrument Inspection .................................................................................... 3
4.Regulation Use ............................................................................................. 4
5.Operating Principle ........................................................................................ 4
6.Mechanical Connection ................................................................................. 5
6.1Check operating conditions .................................................................. 5
6.2Installation ............................................................................................ 5
6.3Serto installation instructions ............................................................... 6
7.Electrical Connection .................................................................................... 8
8.Adjustments – Compact Electronic ............................................................... 9
8.1Button function ..................................................................................... 9
8.2Settings .............................................................................................. 10
8.3Value setting ...................................................................................... 10
8.4Set-up mode ...................................................................................... 11
8.5Main menu items ............................................................................... 12
9.Maintenance ............................................................................................... 15
10.Technical Information .................................................................................. 16
11.Dimensions ................................................................................................. 17
12.Disposal ...................................................................................................... 19
13.EU Declaration of Conformance ................................................................. 20
Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.kobold.com

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DVZ B06/1122 page 3
2. Note
Please read these operating instructions before unpacking and putting the unit
into operation. Follow the instructions precisely as described herein.
The instruction manuals on our website www.kobold.com are always for currently
manufactured version of our products. Due to technical changes, the instruction
manuals available online may not always correspond to the product version you
have purchased. If you need an instruction manual that corresponds to the
purchased product version, you can request it from us free of charge by email
([email protected]) in PDF format, specifying the relevant invoice number and
serial number. If you wish, the operating instructions can also be sent to you by
post in paper form against an applicable postage fee.
The devices are only to be used, maintained and serviced by persons familiar
with these operating instructions and in accordance with local regulations
applying to Health & Safety and prevention of accidents.
When used in machines, the measuring unit should be used only when the
machines fulfil the EC-machine guidelines.
as per PED 2014/68/EU
In acc. with Article 4 Paragraph (3), "Sound Engineering Practice", of the
PED 2014/68/EU no CE mark.
Diagram 8, Pipelines, Group 1, dangerous fluids
3. Instrument Inspection
Instruments are inspected before shipping and sent out in perfect condition.
Should damage to a device be visible, we recommend a thorough inspection of
the delivery packaging. In case of damage, please inform your parcel service /
forwarding agent immediately, since they are responsible for damages during
transit.
Scope of delivery:
The standard delivery includes:
 Compact Vortex Flow Meter model: Y-DVZ45001/PS25

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4. Regulation Use
Any use of the Compact Vortex Flowmeter, model: Y-DVZ45001/PS25, which
exceeds the manufacturer’s specifications, may invalidate its warranty. Therefore,
any resulting damage is not the responsibility of the manufacturer. The user
assumes all risk for such usage.
5. Operating Principle
The compact KOBOLD Vortex flow meter Type Y-DVZ45001/PS25 is used for
measuring and monitoring smaller and medium-sized flow of low viscosity, water-
like fluids in pipes. The device works using the vortex process, making it virtually
maintenance-free. This involves the installation of a sharp-edged object (the
vortex generator) in the flow duct. A vortex is created behind the object whose
frequency is proportional to the velocity of flow of the fluid. The flow volume can
be determined with a very great degree of accuracy by measuring the vortex
frequency. This achieves a very high linearity across the whole measuring range.
The device can be fitted with switching, frequency or analogue outputs. There is
also an optional compact electronics package that includes a digital display, and
both a switching and analogue output.

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6. Mechanical Connection
6.1 Check operating conditions
 Flow rate
 max. operating pressure
 max. operating temperature
6.2 Installation
 Remove all packing materials and transport retainers and ensure that no such
materials remain in the device.
 Install with flow in direction of arrow (universal mounting)
 Avoid pressure and radial tension
 Fasten the pipe at up stream and down stream at a distance of 50 mm from
the connections
 Install the compression fitting (see section 6.3)
 Ensure inlet and outlet section of 10xDN (e.g. 10x nominal pipe diameter)
 Avoid valves or large reduction on the inlet section (this increases the
inaccuracy of measurements)
 Check the seals of the connections
Caution! When used with an open output side, there is a danger of
cavitation.

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6.3 Serto installation instructions
1. Preparation
Cut the tube to length and deburr it. The tube must be straight and free from
blemishes for approximately 1,5 d from the end. The union is lubricated. Thus
lubrication with lubricating oil, MoS2, Teflon etc. is recommended for the
assembly and reassembly of bigger sized unions (thread, compression ferrule).
2. Reinforcing the tube and pushing it in
Stiffener sleeves* are required to reinforce plastic tubes and thin walled tubes
Copper from d 10 mm with s < 1,0 mm
from d 12 mm with s < 1.5 mm
Stainless from d 6 mm with s < 0.5 mm
steel from d 10 mm with s < 1.5 mm
Plastic all
Align tube and union. Insert the tube as far as the stop. Details see chapter tubes
in the appendix. www.serto.com
3. Compression, stress relieving
3.1 Screw on the union nut by hand until finger tight.
At the same time, push the tube against the fitting.
3.2 Tighten down the union nut 1% rotation using an open ended spanner.
(Making a mark will assist in correct rotation.)
3.3 Slightly release the nut once again to take the radial stress off the tube.
3.4 Checking of fit. A distinct bead or deformation must be visible on the inside of
the tube.
3.5 Screw on the union nut until finger tight again and tighten down the union nut
with + rotation for the final fit. (Hold adaptor from turning with a second
wrench.)
4. Repeated fitting of the union
When refitting the same tube union, screw the union nut back on by hand until
finger tight and tighten down the union nut with an open ended spanner + rotation
for the final fit.
In case of repeated assembly, parts must be lubricated.
Tubes*
Tubes with a clean smooth external surface and with an outside diameter within
the tolerance ± 0.1 mm should be used.
Turnable compression ferrule
It is of no detriment to the efficiency of the connection if, after assembly, the
ferrule can be turned on the tube, or the tube in the union nut.
Pre-assembly stud
SO 56000, stainless steel, tuffride treatment, for stainless steel and brass M-
Programme. SO 6000, CrNi steel hardened, for steel.

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7. Electrical Connection
Caution! Make sure that the voltage values of your system
correspond with the voltage values of the measuring unit.
 Make sure that the supply wires are de-energized.
 Plug in the system according to the connecting diagrams.
 We recommend the use of wires with cross sectional area of min. 0.25 mm²

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8. Adjustments – Compact Electronic
Connect the compact electronic according to previous connection diagram. After
power on, the measuring range (end current) will be shown for 3 seconds.
8.1 Button function
In the normal mode (measuring mode)
In the set-up mode
: Press 3 sec. Setup mode
:Switch point/ Window point
: Next Step
: Change Value 3 sec
Standard mode
Md
Any time
Id
or do not press
a button for 20 sec

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8.2 Settings
The following values can be changed at the temperature transmitter:
Scale range Factory setting
Switch point (SPo) 0...999 0.00
Hysteresis (HYS) -199...0 -0.00
Window point (duo point) (duo) Switch point ...999 --- (inactive)
contact-type (Con) N/O, N/C or Frequency (Fr)N/O
Start current (S-C)* 000...999 000
End current (E-C)* 000...999 FS
Start current selection (SCS) 0-- (0 mA), 4-- (4 mA) 4 mA
Change Code (CCo) 000...999 000**
* Start- and End value of flow relating to 0/4-20 mA.
** If you do not remember your code-number, you have to send the unit back to Kobold.
8.3 Value setting
From the main menu item (for example: switch point, "SPo"), press the ""
button to set the value. The flow chart below illustrates the universal routine for
changing individual parameters.
[From the main menu item]
1. Adjust position
2. Adjust position
3. Adjust position
Adjust decimal point
Save selected value
or
Enter new value
[To the next main menu
item]
save

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8.4 Set-up mode
Compact electronic
Code entering
Filter
Windowpoint
Hysteresis
Switching point
3 sec
Code=
Start current
7sec
7sec
Contact function
Value setting
Value setting
Value setting
Value setting
Value setting
7 levels
N/O
N/C
Frequency*
Value setting
Value setting
Storing
End current

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8.5 Main menu items
8.5.1 Switching point
The switching point is entered in the menu item "Spo". A setting value between
000 and 999 can be selected. This value can also include a decimal point. The
decimal point can be set at two points (e.g. 10.0 or 1.00). If the measuring value
is the set switch point, the electronic is activated and is signalised by a lightning
LED.
If the hysteresis is equal to zero and the window point is de-activated, the
electronic switches back whenever the indicated value falls below the switching
point.
8.5.2 Hysteresis
After the setting of switching point, the hysteresis can be entered as a negative
value in the "HYS" menu. The standard hysteresis value is zero. In operation
condition this can lead to ambiguous switching behaviour if the reading fluctuates
around the switching point or window point. Aid can be given here by increasing
the hysteresis. The hysteresis relates to the switching point and the window point
(switching point minus hysteresis; window point plus hysteresis).
Example: Switching point 20 L/min; Hysteresis: -2.5 L/min
The electronic switches when 20 L/min is exceeded and switches back
when the reading drops below 17.5 L/min.
8.5.3 Window point (duo-point)
As well as the switching point, it is also to define a "duo" (duo-point), the window
point. This must be higher than the switching point. Using the window point and
the switching point it is possible to monitor the measurement value in a certain
range. The switching point limits the measurement range to smaller values and
the window point to larger values.
Changing code
Value setting
Storing
7sec
4-20
mA
0-20
mA
Analog output
choosing

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If the window point (duo-point) is less than or equal to the switching
point, an error report (Er4) will be indicated on the display and its
value is deleted and its function is invalid (in the case that the
window point and switching point out of adjustment).
The value is set in the same way as the switching point.
The window point is needed for process, monitoring of a certain temperature
range.
Example: Switching point: 10 L/min; window point: 20 L/min; hysteresis: -1 L/min
The electronic switches when 10 L/min is exceeded.
If the switching value remains between 9 L/min (10-1) and 21 L/min (20+1), the
contact will also remain in active switching condition (LED on). If it exceeds
21 L/min or is below 9 L/min the electronic switches back.
Switching behaviour
The following diagram clarifies the switching behaviour of the electronic switch.
The contact closes (contact type: no) when it drops below the switching point or
the window point. It only opens again if the window point plus hysteresis is
exceeded or if it drops below the switching point minus hysteresis. An LED
indicates the switching condition of the switching point.
Time / t
Display
bar (°C)
Hysteresis
LED on
Time / t
Display
bar (°C)
Switchpoint
Hysteresis
LED on
Hysteresis
Window point
LED on
Flow
Flow

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8.5.4 Contact type
The function of the transistor switching output is set in menu item "Con". The
switching function switches from
no - N/O contact to
nc - N/C to
Fr – frequency (Con and Co1 only and
for sensors with impulse
output)
and back.
N/O contact: contact closes when switching point is exceeded
N/C contact: contact opens when switching point is exceeded
Frequency: frequency output synchronised with the sensor frequency
8.5.5 Current output
The current output is selected in menu items
"S-C" Start current indicated value < > 0(4) mA
"E-C" End current indicated value < > 20 mA
"SCS" Start current selection (0-20 mA or 4-20 mA).
The indicated value at which 0(4) mA flow is entered in menu item Start current.
The indicated value at which 20 mA flow is entered in menu item End current.
8.5.6 Change Code
The change code option "CCo" secures the unit against unauthorised tampering.
If the code is different from 000, the user must input the code immediately after
entering the adjustment mode.
If you do not remember your code-number, you have to send the unit back to
Kobold.

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9. Maintenance
The measurement device requires no maintenance if the measurement medium
does not cause deposits or include fiber parts, which wrap around the sensor or
the gate. In order to avoid problems, we recommend the installation of a filter,
such as the magnetic filter, type MFR.
If it is necessary to clean the sensor, the sensor can be rinsed with a suitable
liquid. Fiber parts or large particles can be carefully removed with tweezers, etc.
Ensure that the sensor is not damaged.
Work on the electronics can only be performed by the factory, or the warranty is
otherwise voided.

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10. Technical Information
Measurement process: Vortex principle
Mounting position: from bottom to top
Response time: 1 s (at flow changes 10% f.s.)
Measuring range: 2.5-25 L/min
Accuracy: ±3.5% of F.S.
Repeat accuracy: ±1% of F.S.
Straight inlet / outlet runs: 10/5xDN
Operating temperature: 0...80 °C
Max. pressure: 10 bar
Max. pressure loss: 400 mbar at F.S.
Wetted parts
Sensor housing: PPS, fibreglass-reinforced
Sensor: PVDF
Connections: Brass
Bluff body: PPS, fibreglass-reinforced
Seal: NBR
Response time: 1 s
Protection: IP 65
Connection: Clamp ring Serto SO 00001-15 and
lock nut Serto SO 0021-15-1/2
for 15 mm metric pipe
Compact electronic
Display: 3-digit LED
Analogue output: (0)4...20 mA adjustable
Switching output: 1 Open Collector PNP
factory programmed
Contact function: N/C, N/O, frequency,
programmable
Programming: with 2 keys
Power supply: 24 VDC ± 20%, 3-wire
Power consumption: approx. 100 mA
Electrical connection: Plug M12x1
Measuring range overflow: display “OF” between 26.3…27.5 L/min
LED “OR” is flashing
Output  21.0 mA

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11. Dimensions

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12. Disposal
Note!
 Avoid environmental damage caused by media-contaminated parts
 Dispose of the device and packaging in an environmentally friendly
manner
 Comply with applicable national and international disposal regulations and
environmental regulations.
Batteries
Batteries containing pollutants are marked with a sign consisting of a crossed-out
garbage can and the chemical symbol (Cd, Hg, Li or Pb) of the heavy metal that
is decisive for the classification as containing pollutants:
Cd1 Hg2 Pb3 Li4
1. „Cd" stands for cadmium
2. „Hg" stands for mercury
3. „Pb" stands for lead
4. „Li" stands for lithium
Electrical and electronic equipment

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13. EU Declaration of Conformance
We, KOBOLD Messring GmbH, Hofheim-Ts, Germany, declare under our sole
responsibility that the product:
Compact Vortex Flow meter Model: DVZ
to which this declaration relates is in conformity with the standards noted below:
EN 61326-1:2013
Electrical equipment for control and instrumentation technology and laboratory
use – EMC-requirements Part 1: General requirements
EN 61010-1:2011
Safety requirements for electrical measuring-, control- and laboratory instruments
EN 60529:2014
Degrees of protection provided by enclosures (IP Code)
EN 50581:2012
Technical documentation for the assessment of electrical and electronic products
with respect to the restriction of hazardous substances
Also the following EEC guidelines are fulfilled:
2014/30/EU EMC Directive
2011/65/EU RoHS (category 9)
Hofheim, 19 April 2018
H. Peters M. Wenzel
General Manager Proxy Holder