Kohler SV810-840 User manual
OWNER'SMANUAL
VERTICAL CRANKSHAFT
COURAGE SV710-740
COURAGE PRO SV810-840
2
Safety Precautions
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
CAUTION
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
Rotating Parts can cause severe
injury.
Stay away while engine is in
operation.
WARNING
California
Proposition 65 Warning
WARNING
¡ȱȱȱȱęȱȱ
severe burns.
ȱȱęȱȱȱȱȱȱ
engine is hot or running.
WARNING
Rotating Parts!
Keep hands, feet, hair, and clothing
away from all moving parts to prevent
injury. Never operate the engine with
covers, shrouds, or guards removed.
Explosive Fuel!
ȱȱ¡¢ȱĚȱȱ
its vapors can explode if ignited. Store
gasoline only in approved containers,
in well ventilated, unoccupied
ǰȱ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱȱȱ
engine is hot or running, since spilled
fuel could ignite if it comes in contact
with hot parts or sparks from ignition.
Do not start the engine near spilled
fuel. Never use gasoline as a cleaning
agent.
Hot Parts!
Engine components can get extremely
hot from operation. To prevent severe
burns, do not touch these areas while
the engine is running, or immediately
Ğȱȱȱȱěǯȱȱȱ
the engine with heat shields or guards
removed.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury
to yourself and others.
ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱȱ
ȱ¢ȱȱȇȱȱȱȱȱ¢ȱǯȱȱȱȱ¢ȱ
ȱȱȱ¡ȱǯȱȱȱ¢ǯ
WARNING
ȱȱȱȱȱȱȱȱȱ£ȱȱcan cause severeȱȱ¢ǰȱǰȱȱ
ȱ¢ȱȱȱȱȱȱǯ
CAUTION
ȱȱȱȱȱȱȱȱȱ£ȱȱwill or can cause minor personal injury or
¢ȱȱȱȱȱȱǯ
NOTE
ȱȱȱȱ¢ȱȱȱǰȱǰȱȱȱȱȱȱȱȱ
ȱ£Ȭǯ
Hot Parts can cause severe burns.
Do not touch engine while operating
ȱȱĞȱǯ
Engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
3
ȱȱȱȱȱ
¢ȱȱǯ
ȱȱȱȱȱ
ȱȱǯ
WARNING
ȱ¡ȱȱȱȱ
ǰȱȱȱǯ
WARNING WARNING
¡ȱȱȱȱęȱȱ
ȱȱǯ
ȱĴ¢ȱ¢ȱȱȱȱ
ȱǯȱȱȱȱ
ignition away.
Accidental Starts!
Disabling engine. Accidental
starting can cause severe injury or
death. Before working on the engine
or equipment, disable the engine as
follows: 1) Disconnect the spark plug
lead(s). 2) Disconnect negative (-)
Ĵ¢ȱȱȱĴ¢ǯ
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide. Carbon
monoxide is odorless, colorless, and can
cause death if inhaled. Avoid inhaling
exhaust fumes, and never run the
ȱȱȱȱȱȱęȱ
area.
Explosive Gas!
Ĵȱȱ¡ȱ¢ȱ
gas while being charged. To prevent a
ęȱȱ¡ǰȱȱĴȱ¢ȱ
in well ventilated areas. Keep sparks,
ȱĚǰȱȱȱȱȱ
ȱ¢ȱȱȱĴ¢ȱȱȱ
ǯȱȱĴȱȱȱȱȱ
of children. Remove all jewelry when
ȱĴǯ
Before disconnecting the negative
(-) ground cable, make sure all switches
are OFF. If ON, a spark will occur at
the ground cable terminal which could
cause an explosion if hydrogen gas or
gasoline vapors are present.
Safety Precautions (Cont.)
Congratulations ȮȱȱȱȱȱęȱȬ¢ǰȱȱ¢ǰȱȬȱǯȱȱȱȱȱ
ȱȱȬȬȱ¢ȱȱȱǯǯǯȱȱȱȱǯǯǯ¢ȱ¢ȱ
ȱȱǯȱȱȱȱȱ¢DZ
ȱ Ȋȱ Ĝȱȱȱǰȱȱȱȱȱ¡ȱǰȱǰȱȱ¢ȱ
ȱȱȱǯ
ȱ Ȋȱ ǰȱȬȱȱȱȱǰȱ¢ȱȱȱĞȱǯ
ȱ Ȋȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱǻȱȱȱȱȱęǰȱȱǰȱȱ
ǰȱȱǼȱȱ¢ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱǻȱȱ¢ȱȱȱĞǼȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ¢ȱȱȱȱȱ¢ȱȱȱȱȱȱŗŖǰŖŖŖȱȱȱǯȱȱ
ȱȱȱȱȱȱ¢ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼȱȱȱǭȱȱǯ
ȱȱ¢ȱȱȱȱȱǰȱȱȱȱȱȱȱǯ
ȱȱ¡ȱǰȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱǯ
4
Oil Filter
Air Cleaner Access
Door Handle
5HFWL¿HU5HJXODWRU
Fuel
Pump
,GHQWL¿FDWLRQ3ODWH
Oil Recommendations
ȱȱȱ¢ȱȱȱȱȱȱȱ
ȱȱ¡¢ȱǯȱȱȱȱȱ
¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱȱ¢ȱǰȱȱȱȱ
ȱȱǯ
Oil Type
ȱȱ¢ȱȱȱȱȱǻȱ
ȱǼȱȱȱǰȱǰȱȱȱǯȱ
ȱȱ¢ȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱǯ
Figure 1. Typical Courage®and Courage PRO™Series Vertical Shaft Engines.
DZȱ ¢ȱȱȱȱȱęȱ
¢ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱ
ȱȱȱ¢ȱǰȱȱȱȱȱ
ȱȱȱȱȱȱȱśŖȱȱ
ȱȱȱȱȱȱ
switching to synthetic oil.
ȱȱȱ¢ȱȱȱȱęȱȱȱ
ȱȱȱȱ¢ȱǯȱȱȱřǯ
*Use of synthetic oil having 5W-20 or 5W-30 rating is acceptable,
up to 4°C (40°F).
**Synthetic oils will provide better starting in extreme cold below
23°C (-10°F).
**
Figure 2. Viscosity Grades Table.
DZȱ ȱȱȱȱȱǰȱǰȱȱȱ
ȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱ
ǯ
Figure 3. Oil Container Logo.
Refer to Maintenance Instructions beginning on
ȱŝȱȱȱȱǰȱȱǰȱȱȱęȱ
ȱǯ
Fuel Recommendations
WARNING: Explosive Fuel!
ȱȱ¡¢ȱĚȱȱȱȱȱ¡ȱ
if ignited. Store gasoline only in approved containers, in well
ǰȱȱǰȱ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱȱȱȱȱȱȱǰȱ
since spilled fuel could ignite if it comes in contact with hot
parts or sparks from ignition. Do not start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
*
Courage PRO™
Courage®
Raised Air Cleaner
Access Door
Dipstick
Spark Plug
Electric
Starter
5
General Recommendations
ȱȱȱȱȱȱȱȱǰȱ
ȱǯȱȱȱȱȱ¢ȱȱŘȱ
ȱȱȱȱȱȱȱȱǯȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱȱȱȱĞȱȱȱȱȱǰȱ
ȱ£ȱȱȱȱ¢ȱȱ¢ȱȱȱ
ensure easy starting.
ȱȱȱȱȱȱǯ
ȱȱęȱȱȱǯȱȱȱȱȱȱȱ
¡ǯ
Fuel Type
ȱȱȱȱ¢ȱǰȱǰȱȱȱ
ȱȱȱȱȱȱȱŞŝȱȱǯȱȱ
ȱȱȱȱǰȱȱȱȱşŖȱ
ȱǯ
ȱȱȱȱȱȱȱ
ȱȱȱȱȱȱ
ȱ¡ȱǯȱȱȱȱȱ
ǯȱ
Gasoline/Alcohol blends
ȱǻȱȱŗŖƖȱ¢ȱǰȱşŖƖȱȱ
ȱ¢ȱǼȱȱȱȱȱȱȱȱ
ǯȱȱȦȱȱȱŘŖȱ
ȱŞśȱȱȱȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
Gasoline/Ether blends
¢ȱ¢ȱ¢ȱȱǻǼȱȱȱ
ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱ
Ǽȱȱȱȱȱȱȱȱǯȱ
ȱȦȱȱȱȱǯ
(QJLQH,GHQWL¿FDWLRQ1XPEHUV
ȱȱǰȱȱȱ¢ȱȱ
ȱȱǰȱ¢ȱȱȱǰȱ
ęǰȱȱȱȱȱȱǯ
ȱȱęȱȱȱȱȱȱ
ǻȱǼȱĜ¡ȱȱȱȱǯȱȱ
ĴȱĜ¡ǰȱȱȱȱ¢ǯ
ȱ¢ȱȱęȱȱȱȱ
ęȱȱǻȱŚǼȱȱȱǯȱ
ȱȱęȱȱȱȱǯ
¡ȱȱȱ¢ȱȱȱŝŗŖȬŞŚŖȱȱ
ȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
Category C
ŘśŖȱ
ŗŘśȱ
Category B
śŖŖȱ
¢ȱ
ŗŖŖŖȱ
ŘśŖȱ
¡
śŖŖȱ
)LJXUH(QJLQH,GHQWL¿FDWLRQ/DEHO
ȱȱȱȱȱȱȱȱ
ȱȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱ
ȱȱǻȱǼȱȱȱȱ
¢ȱȱȱȱȱęȱǯ
Emission Compliance Period (Hours)
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2AND EC STAGE II
(SN:4) EMISSION REGS FOR SI SORE. NOT FOR SALE IN
CALIFORNIAUNLESS PREEMPT PER SEC. 209 (e) (1) OF CAA.
KOHLER CO. KOHLER, WISCONSIN USA
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
1-800-544-2444 KohlerEngines.com
ŗŗŘřŜ
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2AND CA 2008 AND
LATER EXH EMISSION REGS FOR SI SORE. USING
DELEGATED ASSEMBLY FOR AFTERTREATMENT.
KOHLER CO. KOHLER, WISCONSIN USA
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
ŗŗŘřŜ
1-800-544-2444 KohlerEngines.com
6
Operating Instructions
Also read the operating instructions of the equipment this
engine powers.
3UH6WDUW&KHFNOLVW
ȱ Ȋȱ ȱȱǯȱȱȱȱǯȱȱȱęǯ
ȱ Ȋȱ ȱȱǯȱȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱ¡ȱ
ȱȱǯȱȱȱ¢ȱȱȱȱ
ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱ
ǰȱȱǰȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯȱȱȱ¢ȱ
ȱȱȱȱ¢ȱǯȱ
ȱĞȱȱȱȱ¡¢ȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱǯ
WARNING: Lethal Exhaust Gases!
Engine exhaust gases contain poisonous carbon monoxide.
Carbon monoxide is odorless, colorless, and can cause death
if inhaled. Avoid inhaling exhaust fumes, and never run the
ȱȱȱȱȱȱęȱǯ
Cold Weather Starting Hints
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱ
¡ǯȱȱȱŘȱȱȱŚǯ
ȱ Řǯȱ ȱȱȱ¡ȱǯ
ȱ řǯȱ ȱȱȱĴ¢ȱȱȱȱǯȱȱȱ
Ĵ¢ȱȱȱȱȱ¢ȱȱȱ
ȱĴ¢ǯ
ȱ Śǯȱ ȱȱȱȱǯȱDZȱȱȱ
ȱȱȱ¢ȱȱȱǯȱ
ȱȱȱȱĞȱȱȱǯȱ
Starting
ȱ ŗǯȱ ȱȱĴȱȱ¢ȱȱȱ
ȱȱfastȱǯȱȱȱȱȱ
into the on position.
ȱ Řǯȱ ȱȱȱ¢ȱȱȱ¢ȱǯȱ
Release the switch as soon as the engine starts.
DZȱ ȱȱȱȱȱ¢ȱȱ
ȱȱŗŖȱȱȱȱǯȱȱȱȱ
ȱȱǰȱȱȱŜŖȱȱȱȱ
ȱȱȱĴǯȱȱ
ȱȱȱȱȱȱȱȱ
ȱǯ
DZȱ ȱȱȱȱĜȱȱȱ
ȱȱȱȱȱȱȱ
ȱǻȱȱǼǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
Ĵȱȱȱȱǯȱ
ȱȱȱȱȱȱȱĚ¢ȱȱǰȱ
ȱȱȱȱĚ¢ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱǯ
ȱȱȱȱȱȱȱȱǰȱȱěȱ
ȱ¢ǯȱȱȱȱȱĴȱȱ
ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱĴ¢ȱǻȱȱĴ¢Ǽǯȱ
ȱ¢ȱȱȱȱȱȱȱ
assistance.
ȱ řǯȱ ȱȱȱȱȮȱ¢ȱȱȱȱ
control to the ěȱȱĞȱȱȱȱ
ȱȱǯ
ȱ ȱ ȱȦȱ¢ȱȱȱȱ
ȱȬȱǰȱȱȱ¢ȱȱ¢ȱ
ȱȱȱȱ¢ȱȱȱȱȱ
ȱǯ
ȱ Śǯȱ ȱȱȱȱȮȱȱȱȱě position
as soon as engine starts.
Stopping
ȱ ŗǯȱ ȱȱȱ¢ȱȱȱȱȱ
Ĵǯ
ȱ Řǯȱ ȱȱȱȱȱDZ
ȱȱĴȱȱȱ or ȱȱǯȱ
ȱȱȱȱȱȱȱȱřŖȬŜŖȱDzȱ
then stop the engine.
ȱȱȱȱȱȱ
DZȱȱȱĴȱȱȱ
ȱȱȱĴDzȱȱȱȱǯ
Battery
ȱŗŘȱȱĴ¢ȱȱ¢ȱǯȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱĴ¢ȱǯ
ȱȱĴ¢ȱȱȱȱĜȱȱȱȱ
ǰȱȱȱĴ¢ǯ
Operating
Angle of Operation
This engine will operate continuously at angles up to
Řśǚǯȱȱȱȱȱȱȱȱȱȱȱ
the FULL or “FȄȱȱȱȱǯ
7
Maintenance Instructions
ǰȱǰȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱȱȱȱȱ
ȱ¡ǰȱ¢ȱȱȱ¢ȱ¢ȱȬȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱ¢ȱȱ£ȱȱȱǯ
WARNING: Accidental Starts!
ȱǯȱȱȱȱȱȱ¢ȱȱǯȱȱȱȱȱȱȱ
ǰȱȱȱȱȱDZȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱ
ȱȱĴ¢ǯ
Maintenance Schedule
ȱȱȱȱȱȱȱȱȱ¢ȱȱȱȱǯȱ¢ȱȱ
ȱȱȱȱȱȱ¢ȱȱȬǯ
WARNING: Hot Parts!
Engine components can get extremely hot from operation.
To prevent severe burns, do not touch these areas while
ȱȱȱǰȱȱ¢ȱĞȱȱȱȱ
ěǯȱȱȱȱȱȱȱȱȱȱ
removed.
Engine Speed
DZȱ ȱȱȱȱȱȱĴȱ
ȱȱȱ¡ȱȱǯȱȱ
ȱȱ£ȱȱȱȱȱ
ȱ¢ǯȱȱ¡ȱȱ
ȱȱȱȱȱȱȱřŜŝśȱǰȱ
ȱǯ
ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ǰȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯ
DZȱ ȱȱȱȱȱ¢ȱ
ȱȱ¡ȱŘśǚȱȱ¢ȱǯȱ
ȱȱȱȱȱĜȱ
ǯ
Cooling
DZȱ ȱȱȱȱȱȱȱȱȱȱ
ȱǰȱȱȱȱ¢ȱ
ȱǯȱȱȱȱȱȱ
ȱ¢ȱȱȱȱȱȱȱȱ
¡ȱȱȱȱǯȱȱ
ȱȱȦȱǯ
Check Oil Level
ȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
£ǯȱȱȱBEFORE EACH USE as
DZ
ȱ ŗǯȱ ȱȱȱȱȱǰȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯ
1Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
2Have a Kohler Engine Service Dealer perform these services.
ȱ Řǯȱ ȱȱȱǰȱȱȱȱȱȱ
ȱęȱȦȱȱȱǯȱȱȱ
ȱȱǰȱǰȱȱȱȱĴȱ
ȱȱȱǯȱȱȱśǯ
Frequency Maintenance Required
ȱ Ȋȱ ȱȱǯ
ȱ Ȋȱ ȱȱǯ
ȱ Ȋȱ ȱȱȱȱ¢ŗǰȱǰȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱǰȱȱȱ¢ŗ.
ȱ Ȋȱ ȱȱŗ.
Daily Or Before
Starting Engine
Every 25 Hours
ȱ Ȋȱ ȱȱȱȱȱŵǯ
ȱ Ȋȱ ȱȱȱȱęȱǻȱ¢ȱȱȱǼǯ
ȱȱȱȊȱ ȱȱȱȱȱȱŵǯ
ȱȱȱȊȱ ȱȱęǯ
ȱȱȊȱ ȱȱȱȱȱǯ
Every 50 Hours ȱ Ȋȱ ȱȱȱǰȱȱȱȱȱ¢ŵǯ
Annually or
Every 100 Hours
ȱ Ȋȱ ȱȱȱȦŘ.
Every 300 Hours
Every 500 Hours ȱ Ȋȱ ȱ¡ȱȱȱŘ.
Ȋȱ ȱȱĞȱȱȱȱŘ.
8
Figure 8. Oil Drain Plug.
Figure 5. Oil Fill Cap/Dipstick and Oil Fill Tube.
ȱ řǯȱ ȱȱȱȱȱęȱȦDzȱ
ȱěȱǯȱȱȱȱȱȱȱęȱ
ȱȱȱȱȱęȱȦȱȱȱȱ
ęȱǯȱȱȱȱȱȱȱęȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯȱDo notȱȱȱȱęȱȱȱȱǯȱ
ȱȱŜǯ
Figure 6. Oil Fill Cap and Oil Fill Tube Threads.
ȱ Śǯȱ ȱȱȱęȱȦȱȱȱ
ȱǯȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŝǯȱȱǰȱȱȱȱ
ȱȱ¢ǰȱȱȱȱȱǯȱȱȱȱȱ
ȱȈȈȱȱȱǰȱȱȱȱȱȱ
ǯȱȱȱȱęȱȦȱȱȱ
until tight.
DZȱ ȱȱ¡ȱȱȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱȱȱȃL” or LOW ȱȱȱȱ
ǯ
Oil Sentry™
ȱȱȱȱȱȱȱȱ
¢Ȝȱȱȱǯȱȱȱȱȱȱ
ȱȱȱǰȱȱȱ¢Ȝȱȱȱ
ȱěȱȱȱȱȱȱȱǰȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱBEFORE
EACH USEȱȱȱȱȱȱȱFULL
or “FȄȱȱȱȱǯȱȱȱ
ȱȱȱȱ¢Ȝǯ
Change Oil and Oil Filter
ȱȱȱȱȱęȱannually or every 100
hoursȱȱȱǻȱ¢ȱȱȱ
Ǽǯȱęȱȱȱȱǰȱǰȱǰȱȱ
ȱȱȱęȱȱȱ¢ȱȱȱ
ǻȱŘǼȱȱȱŚǯȱ¢ȱȱȱȱȱȱ
ęǯȱȱȱȱȱȱȱȱȱ
ǯ
Figure 9. Oil Filter Location.
ȱȱȱȱȱȱȱȱǯȱȱȱ
ȱĚȱȱ¢ȱȱ¢ȱ¢ȱȱǯȱ
ȱȱȱȱȱȱȱęǰȱǰȱȱ
changing the oil.
Oil Filter Part No.
12 050 01-S
52 050 02-S
Length
2-1/2"
3-3/8"
Starter
Oil Drain Plug
Oil Filter
Incorrect Correct
Figure 7. Oil Level Marks on Dipstick (Typical).
Operating
Range
Oil Fill Cap/
Dipstick
Oil Fill
Tube
Oil Fill
Cap/
Dipstick
Oil Fill
Tube
9
ȱȱȱȱȱęȱȱǯȱ
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŞǯȱȱȱȱȱȱ
ȱȱȱȱȱȱęȱȦǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱęȱȦ
ǯȱ
ȱ řǯȱ ȱȱȱȱȱȱȱȱȱȱ
plug. Tighten ŗřǯŜȱȉȱǻŗŖȱĞǯȱǯǼ.
ȱ Śǯȱ ȱȱȱęȱȱȱěȱȱęȱ
ȱȱȱȱǯ
ȱ śǯȱ ȱȱȱȱęȱȱȱȱȱ
ȱȱȱȱǯȱȱȱǰȱȱȱȱ
¢ǰȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱĴȱȱȱ
ǯȱȱȱȱȱȱȱȱȱȱȱ
ȱ¢ȱȱęȱǯ
ȱ Ŝǯȱ ¢ȱȱȱęȱȱȱȱȱȱȱȱ
ȱȱȱȱęǯȱ
ȱ ŝǯȱ ȱȱȱȱęȱȱȱęȱǯȱȱ
ȱȱęȱȱȱȱȱȱ
ȱȱǰȱȱȱȱęȱȱ
ȱřȦŚȬŗȱ.
ȱ Şǯȱ ȱȱȱȱȱȱȱȱȱFULL or
“FȄȱȱȱȱǯȱ¢ȱȱȱȱ
ȱȱȱȱȱȱȱǯ
ȱ şǯȱ ȱȱȱęȱȦȱȱȱ
securely.
ȱŗŖǯȱ ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱǯȱ
ȱȱǰȱȱ¢ȱǰȱȱȱȱ
ȱȱȱȱȱȱǰȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱ¡ȱȱȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱȱȱȃL” or LOW ȱȱȱȱ
ǯ
Service Precleaner and Air Cleaner
Element
ȱȱȱȱȱȱǰȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱȱȱǰȱȱȱȱ
ȱȱȱǯȱȱȱŗŖȱȱ
ŗŗǯȱȱěȱ¢ȱȱȱ¢ȱȱ
ǯȱ
ȱȱȱȱ¢ȱȱȱȱȱ
engineǯȱȱȱȱȱȱȱȱȱȱ
ȱȱȱ¢ǯȱȱȱȱǯȱȱȱ
ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱ
ȱȱȱȱȱęȱ
ȱȱȱȱȱȱȱ
ȱǯ
Figure 10. Courage Air Cleaner System.
Figure 12. Unhooking Latch (Courage).
Figure 11. Courage PRO Air Cleaner System.
Latch
Door
Element (Taller)
Precleaner (Some Models)
Precleaner (Some Models)
Latch
Air Cleaner
Element
Door
Door
Latch
Precleaner (Some Models)
Air Cleaner Element
10
Service Paper Element
ȱȱȱȱevery 50 hoursȱȱǰȱ
ǻȱĞȱȱ¡¢ȱ¢ȱȱ¢ȱ
Ǽǯȱȱȱȱȱȱȱ¢ǯȱ
ȱȱȱȱȱannually, or every 100
hours.
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱşȱȱŗŖǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǻȱǼǯȱȱȱ
ŗŘȱȱŗřǯ
ȱ řǯȱ ȱȱȱǻȱȱǼȱȱȱ
ȱǯȱȱȱȱȱȱ
ȱȱǯ
ȱ Śǯȱ ¢ȱȱȱȱȱȱȱǯȱDo
ȱȱȱȱȱȱȱ£ȱ
airǰȱȱȱȱȱȱǯȱȱȱ
¢ǰȱǰȱȱȱȱȱȱȱ
ȱǯȱȱȱȱȱ¢Dzȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
32 083 05-S Precleaner 37 mm (1.45 in.) high
32 083 08-S Precleaner (PRO) 71 mm (2.79 in.) high
ȱ śǯȱ ȱȱȱȱȱȱȱȱȱ
ǯ
ȱ Ŝǯȱ ȱȱȱǻȱǼȱȱȱ
ȱȱȱȱȱȱȱȱǯȱ
Secure with the latch.
ȱ ŝǯȱ ȱȱȱȱǯ
Clean Air Intake/Cooling Areas
ȱȱȱǰȱȱȱȱȱǰȱ
ȱęǰȱȱȱ¡ȱȱȱȱȱ
ȱȱȱȱȱǯ
¢ȱ100 hoursȱȱȱǻȱĞȱȱ
¡¢ȱ¢ǰȱ¢ȱǼǰȱȱȱȱ
ȱȱȱȱǯȱȱȱȱ
ęȱȱ¡ȱȱȱ¢ǯȱȱȱȱ
ȱȱȱǯ
Figure 13. Unhooking Latch (Courage PRO).
Service Precleaner
ȱȱǰȱȱȱȱȱȱ¢ȱ25
hoursȱȱȱǻȱĞȱȱ¡¢ȱ¢ȱ
ȱ¢ȱǼǯȱȱȱȱannually
or every 100 hours.
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱǯȱȱ
ȱŗŖȱȱŗŗǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǰȱȱȱȱȱ¢ȱ
ȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱ¢ȱȱǯȱȱ
ȱŗŘȱȱŗřǯ
ȱ řǯȱ ȱȱȱȱȱȱȱ
ǯȱȱȱȱ¢ȱȱ
ȱȱȱȱȱǯȱ£ȱȱ
¡ȱȱǻȱȱǼǯȱȱȱȱ
ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱȱȱȱǯȱ
£ȱȱȱ¡ȱǯ
ȱ śǯȱ ȱȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱ Ŝǯȱ ȱȱȱȱǯ
ȱ ŝǯȱ ȱȱȱȱ¢ȱȱ
ȱȱǯȱ ȱ
Latch
32 083 03-S Element 44 mm (1.73 in.) high
32 083 06-S Element (PRO) 78 mm (3.07 in.) high
11
ȱDZȱ ȱȱȱȱȱȱȱ
ǰȱ¢ȱȱȱȱęǰȱȦȱ
ȱȱǰȱȱȱȱ
ȱȱȱǯ
Ignition System
ȱȱȱȱȱȱȱ
ǻǼȱȱ¢ǯȱȱȱ¢ȱ
Ȧȱȱȱǰȱȱǰȱ
ǰȱȱȱȱ¢ȱȱȱȱ
ȱ¢ǯ
Check Spark Plugs
Every 100 hoursȱȱǰȱȱȱȱǰȱ
ȱǰȱȱȱȱȱȱȱȱȱ
ȱȱ¢ǯȱȱȱȱȱȱ
ȱȱ®ȱŗŘȱǻȱȱǯȱ
ŗŘȱŗřŘȱŖŘȬǼǯȱȱȱȱȱȱ®
ŗŘȱǻȱȱǯȱŘśȱŗřŘȱŗŚȬǼȱȱǯȱȱ
Ȭȱȱǰȱ®ȱȱ
řŖŝŗȱǻȱȱǯȱŘśȱŗřŘȱŗŘȬǼȱȱȱȱ
ȱ ȱǯȱȱȱȱ
ȱȱȱȱǯȱ
ȱ ŗǯȱ ȱȱȱȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱ
¡ȱȱȱǯ
ȱ řǯȱ ȱȱȱȱȱȱȱǯȱȱ
the gap to ŖǯŝŜȱȱǻŖǯŖřŖȱǯǼȱ¢ȱ¢ȱ
ȱȱȱǯȱȱȱŗŚǯ
ȱ Śǯȱ ȱȱȱȱȱȱ¢ȱǯȱ
ȱȱȱȱȱŘŚǯŚȬŘşǯŞȱȉȱ
ȱ ȱȱ ǻŗŞȬŘŘȱĞǯȱǯǼ.
Figure 14. Servicing Spark Plug.
Battery Charging
WARNING: Explosive Gas!
Ĵȱȱ¡ȱ¢ȱȱȱȱ
ǯȱȱȱȱęȱȱ¡ǰȱȱĴȱ¢ȱ
ȱȱȱǯȱȱǰȱȱĚǰȱȱȱ
ȱȱȱ¢ȱȱȱĴ¢ȱȱȱǯȱȱ
Ĵȱȱȱȱȱȱǯȱȱȱ¢ȱ
ȱȱĴǯ
Before disconnecting the negative (-) ground cable, make
sure all switches are OFF. If ON, a spark will occur at the
ground cable terminal which could cause an explosion if
hydrogen gas or gasoline vapors are present.
Fuel System
Fuel Filter
ȱȱȱȱȱȱȬȱȱęǯȱ
¢ȱȱȱęȱȱȱȱȱ
ȱȱęȱ¢ȱ100 operating hours.
Fuel Line
ȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱ
ȱřŖȱŝȱȱȱDzȱęȱȱȱȱ
ǯȱȱȱȱ¢ȱȱȱǯȱ
ȱȱȱ¢ȱȱȱȱȱ
ȱȱȱǯ
Figure 15. Low Permeation Fuel Line.
Carburetor Troubleshooting and
Adjustments
ȱȱȱȱȱǰȱ
ȱȱȱȱȱȱȱȱ
ȬȬȱ¡ȱȱȱȱȱȱȱ
ǯȱȱȱȱ¡ȱȱȱȱȱ¢ȱ
ȱȱȱǯȱȱȱȱȱȱ
ȱǻȱǼȱȱȱȱȱȱ¢ȱȱ
¢ȱȱȱȱǯȱȱȱŗŜǯȱ
ȱȱȱȱȱȱȱȱȱ
ǰȱ¢ȱȱȱȱȱȱȱ
ȱ¢ǯȱȱ
ȱȱȱȱȱȱȱȱȱ
¢ǰȱȱȱȱȱȱȱ¢
ȱȱ¢ȱȱǰȱȱȱ
ȱȱȱȱȱǻǼȱȱǯ
Wire Gauge
Ground
Electrode
Spark Plug
0.76 mm
(0.030 in.) Gap
12
Low Idle
Mixture Screw
Idle Speed
(RPM)
Adjustment
Screw
Fuel Solenoid
ǰȱĞȱȱȱȱȱǰȱȱȱȱ
ȱȱǰȱȱ¢ǰȱȱȱȱȱȱǰȱȱ
¢ȱȱ¢ȱȱȱȱȱȱǯ
Adjust Carburetor
DZȱ ȱȱ¢ȱȱȱę¡ȱǻǼȱ
ȱȱȱȱȱȱǯȱȱ
ȱǰȱȱȱĴȱȱŗȱȱŘȱ
ǯȱȱ¢ȱȱȱřǯȱȱȱ
ȱǰȱȱȱ¢ȱȱ
ȱȱȱȱȱ¢ȱȱ
cap.
ŗǯȱ ȱȱDZȱȱȱȱǰȱ
ȱȱȱȱȱȱȱȱ
ǻǼȱȱȱĴȱ¢ǯȱȱȱŗŜȱ
ȱŗŝǯ
DZȱ ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱȱ
ȱȱȱȱȱȱȱ¢ȱȱ
ȱȱȱȱȱǯ
ȱ Řǯȱ ¢ȱĴDZȱȱȱȱȱ
ȱǻǼȱȱ¢ȱĴȱ
ŘȬŗȦŚȱǯ
ȱ řǯȱ ȱȱȱȱȱȱȱĴȱȱśȱȱŗŖȱ
ȱȱȱǯȱȱȱȱȱȱ
ȱȱęȱĴȱǻȱŚǰȱśǰȱȱŜǼǯ
ȱ Śǯȱ ȱȱȱǻǼȱĴDZȱȱȱĴȱ
control into the or position. Set the low
ȱȱȱŗŘŖŖȱȘȱǻƹȱŝśȱǼȱ¢ȱȱȱ
ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱǯ
ȘDZȱ ȱȱȱȱȱȱȱ
ȱȱȮȱȱȱȱ
Ȃȱǯȱȱ
ȱȱȱȱȱȱȱ
ȱŗŘŖŖȱǯȱȱȱȱȱȱ
Ĵȱȱȱȱȱǰȱȱȱȱ
ȱȱȱ¡ȱŗŘŖŖȱȱ
ǻƹȱŝśȱǼǯ
ȱ śǯȱ ȱȱȱȱȱȱĞȱǰȱ
ȱȱ¢ȱȱ£ȱȱ
ȱȱȱ¢ȱȱǯ
Models with Governed Idle System
ȱȱȱȱȱ¢ȱȱȱ
ȱȱǯȱȱȱȱȱ¢ȱȱȱ
ȱȱȱȱȱȱȱȱ
ȱǻǰȱȱǰȱǯǼȱȱ¢ȱ
ǯȱȱȱȱȱȱȱȱ
¢ȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱǯȱ
ȱȱŗŞǯȱ
Figure 17. Carburetor Adjustment Access
Locations (Latch Removed For Clarity).
Troubleshooting
ȱȱȱȱ¡ȱȱȱȱȱ
ȱ¢ȱǰȱȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱęȱȱǰȱȱ
gasoline.
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȬěȱǰȱ
ȱȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȬȱȱęǰȱ
ȱȱȱȱȱȱǯȱȱ
ȱęȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱȱ
ȱȱȱ¢ȱǰȱȱȱ
necessary.
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱ
securely.
Low Idle Mixture Screw
Idle Speed (RPM)
Adjustment Screw
Element
Figure 16. Carburetor Details.
13
ȱ¢ȱȱȱȱȱȱĴȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱǯ
ȱ ŗǯȱ ȱ¢ȱ¢ȱȱȱȱȱ
ȱȱȱȱȱȱ
this section.
ȱ Řǯȱ ȱȱĴȱȱȱȱȱǯȱȱ
ȱȱȱ¢ȱȱȱǰȱȱ
ȱȱĴȱȱȱȱȱȱȱȱȱ
ȱȱǰȱȱȱȱȱ
ǯȱȱȱŗşǯȱȱȱȱȱȱ
ȱȱȱȱȱŗśŖŖȱǯȱ
ȱ ȱřǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱǯȱȱȱȱȱ
ȱȱȱȱȱ
ȱȱǯȱȱȱȱ
ǻǼȱȱ¢¢ȱřŖŖȱȱǻ¡Ǽȱ
ȱȱȱȱȱǯȱȱȱȱȱȱ
¢ǰȱȱȱȱȱȱȱȱ
ȱ¢ȱȱǯȱȱȱŗŞǯ
Figure 19. Holding Throttle Lever Against Idle Stop
Screw.
Governed
Idle Spring
Tab
Hold
Throttle
Lever
Against
Screw
Possible Cause No Improper Dirt In Dirty Incorrect Engine Dirty Air Faulty
Problem Fuel Fuel Fuel Line Grass ScreenOil Level Overloaded Cleaner Spark Plug
/System
Will Not Start ••• ••••
Hard Starting •• • ••
Stops Suddenly • ••••••
Lacks Power •••••••
Operates Erratically ••• • ••
Knocks or Pings •• • •
6NLSVRU0LV¿UHV ••• ••
%DFN¿UHV •• • ••
Overheats ••••••
High Fuel Consumption •••
Figure 18. Governed Idle Spring Location.
Troubleshooting
ȱȱǰȱȱȱȱȱȱȱȱǰȱȱęǰȱ¢ȱȱȱȱȱȱǯȱ
ȱ¡ǰȱȱȱȱȱȱȱ¢ȱȱ¢ȱȱǯȱȱȱȱȱȱȱ
ȱȱȱȱȱǯ
ȱȱĴȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱȱȱ
ȱǯȱȱ¢ȱȱȱȱȱȱȱǯ
Storage
ȱȱȱȱȱȱȱȱȱȱȱȱ
ǰȱȱȱȱȱDZ
ȱ ŗǯȱ ȱȱ¡ȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱęȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱȱŞǯ
14
Courage®696SHFL¿FDWLRQV
DZ ...................................................................................ŝŗŖ.................................ŝŗś...........................ŝŘŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ.............................ŞřȱǻřǯŘŝǼ.......................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ.............................ŜŝȱǻŘǯŜŚǼ.......................ŜŝȱǻŘǯŜŚǼ
DZ .................................řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ...........................ŝŘśȱǻŚŚǯŘǼ.....................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ....................ȱǻǼ......................ŗŚǯşȱǻŘŖȘǼ ...........................ŗŜǯŚȱǻŘŘȘǼ .....................ŗŝǯŘȱǻŘřȘǼ
ȱDZ.............................................................şDZŗ.......................................şDZŗ.................................şDZŗ
DZ...............................................ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ.............................ŚŗǯŘȱǻşŗǼ.......................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱȱȦȱȱȦȱȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZ ...................................................................................ŝŘśȦŝřŖ ....................ŝřś...........................ŝŚŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ.............................ŞřȱǻřǯŘŝǼ.......................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ.............................ŜŝȱǻŘǯŜŚǼ.......................ŜŝȱǻŘǯŜŚǼ
DZ .................................řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ...........................ŝŘśȱǻŚŚǯŘǼ.....................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ....................ȱǻǼ......................ŗŝǯşǻŘŚȘǼȦŗŞǯŜȱǻŘśȘǼ...........ŗşǯřȱǻŘŜȘǼ .....................ŘŖǯŗǻŘŝȘǼȱȱȱȱ
ȱDZ.............................................................şDZŗ.......................................şDZŗ.................................şDZŗ
DZ...............................................ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ.............................ŚŗǯŘȱǻşŗǼ.......................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱȱȦȱȱȦȱȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
¡ȱȱȱ¢ȱȱȱŝŗŖȬŝŚŖȱȱȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
Șȱȱȱ¡ȱ¢ȱȱȱȱȱȱȱȱŗşŚŖǯȱȱ
ȱȱȱȱȱěȱ¢ǰȱȱȱȱǰȱȱǻȱǰȱ¡ǰȱǰȱǰȱȱȱ
ȱǰȱǯǼǰȱǰȱȱȱȱȱȱȱǻǰȱ¢ǰȱȱǼǯȱȱ
ȱȱȱȱȱȱȱȱęǰȱǰȱȱȱȱȱȱȱȱ
ȱȱȱǯ
ȱ řǯȱ ȱȱ¢ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱȱȱȱ£ȱ
ȱȱǯȱȱ¢ȱȱȱ
ȱȱ£ǰȱȱȱȂȱ
ǰȱȱȱȱȱȱȱ
ȱ¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱǯȱȱȱȱȱŘȬřȱ
ȱȱȱ£ȱȱȱȱǯȱ
ȱȱȱěȱȱȱȱȱȱȱ
ȱǯ
ȱ ȱ ȱ¢ȱȱ¢ǰȱȱȱȱȱȱȱ
ȱ¢ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱǯȱȱȱȱȱ
ȱȱȱȱȱȱǯȱȱǰȱ
ȱȱȱȱȱȱǯȱȱȱ
ȱȱȱȱǯ
ȱ ȱśǯȱ ȱȱȱȱȱǰȱ¢ȱǯ
Parts Ordering
ȱȱęǰȱǰȱȱȱȱ
ȱȱȱȱȱȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱȱęȱȱȱȱĜ¡ȱȱȱ
ȱǯȱȱĴȱĜ¡ȱȱȱȱ
¢ǯȱȱȱęȱȱȱȱśǯ
Always insist on genuine Kohler parts.ȱȱȱȱ
ȱȱȱȱȱęǰȱ¢ǰȱȱ
ǯ
Major Repair
ȱȱȱȱȱȱȱȱ
ȱǯȱȱ¢ȱȱȱ¢ȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱȱ
ȱȱȱǰȱǰȱȱȱȱ
ȱȱ¢ȱȱȱȱǯ
ȱȱȱȱǭȱȱDZ
ȱ Ȋȱȱȱȱǯǯ
ȱ ȊȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼ
ȱ Ȋȱȱȱȱ¢ȱȱȱȬ
Model Designation
ȱŝřŖȱȱ¡DZȱȱȱȱ
ǰȱȱȱȱĞǰȱȱŝřŖȱ
ȱȱȱȱǯȱȱĴȱ
Ĝ¡ȱȱȱęȱȱȱDZ
Ĝ¡ȱ
S Electric Start
15
COURAGE®69(1*,1(/,0,7(':$55$17<
ȱǯȱȱȱȱȱȱȱȱȱȱ®ȱȱȱ¢ȱȱǯȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱǻŘǼȱ¢ȱȱȱȱǰȱȱ
ȱȱȱȱȱȱȱȱȱǯȂȱȱȱǯȱȱȱ¢ȱȱ®engine is
ȱ¢ȱȱşŖȱ¢Șȱȱ¢ǯ
ȱ¢ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱȱǯȱȃȱȱ
Ȅȱȱȱȱ¢ȱȱȱǯȱȃȱȄȱȱȱȱǰȱȱȱȱǰȱȱȱ
ǯȱȱȱȱǰȱȱȱȱĞȱȱȱȱȱȱȱȱȱȱȱȱ¢ǯ
ȱȱȱȱ¢ȱȱ¡¢ȱǰȱȱȱǰȱȱȱȱȱȱȱȱǯǰȱǰȱȱśřŖŚŚǰȱ
ȱȱȱȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯ
DZ
ĝȱȱȱȱ¢ȱǻȬǼȱȱȱȱşŖȱ¢ȱȱȱȱǯ
ȱ¢ȱȱȱ¢ȱȱȱȱ¢ȱ¢ȱȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱȱȱȱȱȱ¢ȱȱ¢DZ
ȱȱȱȱȱǰȱǰȱǰȱȬȱǰȱȱĴǰȱȱȱȱȱ¢ȱȱ
ǯȱȱȱȱȱȱǰȱȱ¢ǰȱȱȱǯ
ȱǯȱȦȱȱȱȱȱȱȱȱǰȱǰȱǰȱȱȱ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱ¡ȱ¢ǰȱȱȱ
¢ȱȱ£ȱȱȱ¢ȱȱȱǯ
ȱȱȱȱȱȱȱȱȱȱȱ¢ȱǰȱȱȱ¡ȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱ¡ȱ¢ȱȱ¢ȱȱ¢ǯ
ȱ¢ȱȱ¢ȱęȱȱǰȱȱ¢ȱ¢ȱȱȱȱȱȱ¢ȱȱȱȱǯ
ȱȱȱDZ
ȱȱȱȱȱȱȱ£ȱȱȱ¢ǯȱȱȱȱȱ¢ǰȱȱȱǰȱǯǯ
ǰȱȱȱȱȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱ
ŗȬŞŖŖȬśŚŚȬŘŚŚŚǯȱ
ȱǰȱȱǯǰȱǰȱȱśřŖŚŚ
Șȱȱ¡ȱȱȱȱ¢ȱȱȱȱǻǼǰȱȱȱȱǻŗǼȱ¢ȱ¢ȱȱȱȱȦȱǯ
16
Courage PRO™696SHFL¿FDWLRQV
DZ ...................................................................................ŞŗŖ.......................................................................ŞŘŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ...................................................................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ...................................................................ŜŝȱǻŘǯŜŚǼ
DZ .................................řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ.................................................................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ....................ȱǻǼ......................ŗŚǯşȱǻŘŖȘǼ .................................................................ŗŝǯŘȱǻŘřȘǼ
ȱDZ.............................................................şDZŗ.............................................................................şDZŗ
DZ...............................................ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ...................................................................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱ ȱȦȱȱȦȱȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZ ...................................................................................ŞřŖ.......................................................................ŞŚŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ...................................................................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ...................................................................ŜŝȱǻŘǯŜŚǼ
DZ .................................řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ.................................................................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ....................ȱǻǼ......................ŗŞǯŜȱǻŘśȘǼ .................................................................ŘŖǯŗǻŘŝȘǼȱȱȱȱ
ȱDZ.............................................................şDZŗ.............................................................................şDZŗ
DZ...............................................ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ...................................................................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱ ȱȦȱȱȦȱȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
¡ȱȱȱ¢ȱȱȱŞŗŖȬŞŚŖȱȱȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
Șȱȱȱ¡ȱ¢ȱȱȱȱȱȱȱȱŗşŚŖǯȱȱ
ȱȱȱȱȱěȱ¢ǰȱȱȱȱǰȱȱǻȱǰȱ¡ǰȱǰȱǰȱȱȱ ȱ
ȱǰȱǯǼǰȱǰȱȱȱȱȱȱȱǻǰȱ¢ǰȱȱǼǯȱȱ ȱ
ȱȱȱȱȱȱȱȱęǰȱǰȱȱȱȱȱȱȱȱ ȱ
ȱȱȱǯ
17
COURAGE PROTM69(1*,1(/,0,7(':$55$17<
ȱǯȱȱȱȱȱȱȱȱȱȱȱ™ȱȱȱ¢ȱȱǯȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱǻŘǼȱ¢ȱȱȱȱ
ǰȱȱȱȱȱȱȱȱȱȱȱǯȂȱȱȱǯȱȱȱ¢ȱȱ
ȱ™ȱȱȱȱ¢ȱȱȱǻŗǼȱ¢ȱȱ¢ǯ
ȱ¢ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱȱǯȱȃȱȱȄȱ
ȱȱȱ¢ȱȱȱǯȱȃȱȄȱȱȱȱǰȱȱȱȱǰȱȱȱǯȱȱȱ
ȱǰȱȱȱȱĞȱȱȱȱȱȱȱȱȱȱȱȱ¢ǯ
ȱȱȱȱ¢ȱȱ¡¢ȱǰȱȱȱǰȱȱȱȱȱȱȱȱǯǰȱǰȱȱśřŖŚŚǰȱȱ
ȱȱȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯ
DZ
ĝȱȱȱȱ¢ȱǻȬǼȱȱȱȱȱǻŗǼȱ¢ȱȱȱȱǯ
ȱ¢ȱȱȱ¢ȱȱȱȱ¢ȱ¢ȱȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱȱȱȱȱȱ¢ȱȱ¢DZ
ȱȱȱȱȱǰȱǰȱǰȱȬȱǰȱȱĴǰȱȱȱȱȱ¢ȱȱ
ǯȱȱȱȱȱȱǰȱȱ¢ǰȱȱȱǯ
ȱǯȱȦȱȱȱȱȱȱȱȱǰȱǰȱǰȱȱȱ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
ȱǯ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱ¡ȱ¢ǰȱȱȱ
¢ȱȱ£ȱȱȱ¢ȱȱȱǯ
ȱȱȱȱȱȱȱȱȱȱȱ¢ȱǰȱȱȱ¡ȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱ¡ȱ¢ȱȱ¢ȱȱ¢ǯ
ȱ¢ȱȱ¢ȱęȱȱǰȱȱ¢ȱ¢ȱȱȱȱȱȱ¢ȱȱȱȱǯ
ȱȱȱDZ
ȱȱȱȱȱȱȱ£ȱȱȱ¢ǯȱȱȱȱȱ¢ǰȱȱȱǰȱǯǯ
ǰȱȱȱȱȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱ
ŗȬŞŖŖȬśŚŚȬŘŚŚŚǯȱ
ȱǰȱȱǯǰȱǰȱȱśřŖŚŚ
18
ȱȱ¡ȱǯ
KOHLER CO.
FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY
60$//2))52$'(1*,1(6
ȱǯǯȱȱȱ¢ȱǻǼǰȱȱȱȱȱȱǻǼǰȱȱȱǯȱȱȱȱ¡ȱȱȱ
ȱȱȱȱ¢ȱ¢ȱȱ¢ȱȱěȬȱȱǯȱȱȱȱȱŘŖŖŜȱȈȈȱ
ȱȱ¡ȱȱȱǯȱȱǰȱȱȱȱŘŖŖŜȱȱȱȱȱǰȱȱȱȱ
ȱȱȱȂȱȱȬȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱȱǰȱȱȱǰȱ
ȱȱȱǯǯȱȱȱȱȱȬȱǯȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱǯǯȱȱȱȱȱęȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱǯȱȱ
ȱȱȱȱ¢ȱȱȱȱȱȱȱȱȱȱǰȱȱȱȱȱȱǰȱȱȱȱ
ǯ
ȱȱȱ¢ȱ¢ȱȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱ¢ǰȱȱ¢ȱǯȱ
ȱȱȱȱǰȱȱȱȱȱȱȱȱǯ
ȱȱȱȱ¡ǰȱȱǯȱȱȱȱȱȱȱǰȱȱȱǻȱȱȱȱȱȱȱ
ȱ£ȱǼǰȱȱȱǯ
Ȃȱȱ
ȱȱȱŘŖŖŜȱȱȱȱȱȱȱ¢ȱȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱȱ
ȱ
ȱ¢ǯȱȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱȱȱȱȱȱ¢ȱȱǯȱȱȱǯ
Ȃȱȱ
ǻǼȱ ȱ ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȂȱǯȱȱǯȱȱȱ
¢ȱȱȱȱȱȱȱȱǰȱȱȱǯȱȱ¢ȱ¢ȱ¢ȱȱȱȱȱȱȱȱ
¢ȱȱȱȱȱȱȱȱȱǯ
ǻǼȱȱ ȱǰȱǰȱȱȱǯȱ¢ȱ¢ȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǰȱǰȱȱ
ȱȱȱęǯ
ǻǼȱ ȱ ȱ¢ȱǰȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ¡ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱȱ
ȱȱȱDZȱǯǯǰȱȱȱȱȱȱȱȱǯȱȱ¢ȱȱȱȱȱ
ȱȱȱȱȱǰȱȱȱ¡ȱřŖȱ¢ǯ
ȱ¢ȱȱ¢ȱȱȱ¢ȱȱȱǰȱ¢ȱȱȱȱǯȱȱŗȬşŘŖȬŚśŝȬŚŚŚŗȱȱȱȱȱȱ
ȱǯ
ȱǯȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱǰȱȱȱǰȱȱȱ
ȱ
ȱǰȱȱȱȱȱǯȱȱǯȱȱȱȱȱȱȱȱȱȱǰȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
years.
ȱȱȱŘŖŖŜȱȱȱȱȱȱȱ¢ȱȱǯȱȱŗşşŝȱȱȱȱ¢ǰȱȱȱȱ
ȱȱȱȱȱ¢ȱȱȱȱǯȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱ¢ȱȱȱ
ǯȱȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱȱȱȱ¢ȱȱǯȱȱȱȱȱȱǯȱȱǯȱȱ
ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱȱȱ¢ǯ
ȱǯȱȱ¢ȱ¢ȱȱȱ¢ȱ£ȱȱǯȱȱȱȱ¢ȱǯȱ¢ȱȱȱȱȱȱ
£ȱȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱǯ
ȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱ¢ȱ¢ǯȱȱȱȱȱ¢ȱȱ
ȱȱȱȱȱȱȱȱęȱȱȱȱȱȱǯȱȱȱȱȱȱ
ȱȱ¢ȱȱȱȱȱȱDZ
•¡¢ȱȱǻȱǼȱ •ȱ ȱǻǼȱȱȱȱ
•ȱ ȱȱǻȱǼȱ •ȱ ȱȱȱǻȱǼ
•ȱ ¡ȱȱǻȱǼȱ •ȱ ȱȱȱǻȱǼ
19
•ȱ ¢ȱĝȱǻȱǼȱ •ȱ ȱȱȱȱ¢
•ȱ ȱȱĝȱǻȱǼȱ •ȱ ȱȱȱǻȱǼ
•ȱ ȱǰȱȱȱęĴȱȱȱǻȱǼȱ •ȱ ȱęǰȱȱęǰȱȱȱȱǻ¢
•ȱ ȱȱȱǻȱǼȱ ȱ ȱęȱȱȱǼȱȱ
•ȱ ȱȱȱ •ȱ ȱ¢ȱǻȱǼ
•ȱ ȱȱ¢ȱǻȱǼȱ ȱ ȬȱȱǻȱǼ
ȱ ȱ Ȭȱȱȱȱȱȱ¢ȱǻȱǼȱ ȱȱ ȬȱȱęȱǻȱǼ
ȱ ȱ ȬȱȦȱȱǻȱǼȱ ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ ȱ ȬȱęȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȱ ȱ ȬȱȱȱȱǻȱǼ
ȱȱȱ¢ȱ¢ȱȱȱȱ¢ȱȱȱDZ
ǻǼȱȱ ȱȱȱȱȱȱȱȱǰȱȱǰȱȱ¢ȱȱȱȱ
ȱȱȱȱǯȱęȱȱ¢ȱěȱȱȦȱ¢ȱȱȱȱęȱȱ
ȱȱȱȱȱ¢ȱȱǯǰ
ǻǼȱ ȱ ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱĞȱȱęȱȱȱǰ
ǻǼȱ ȱ ȱȱȱȱȱȱǰȱǰȱȱȱȱȱȱȱȱǰȱǯǰ
ǻǼȱȱ ȱȱȱȱȱȱȱȱȱȱ¢ȱȱȱǰȱ
ǻǼȱ ȱ ¢ȱȬȱȱęȱǰȱȱȱȱ£ȱȱȱȱȱȱȱȬȱȱęȱǯ
ȱȱȱ
ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ¢ȱǰȱȱȱ
ȱȱȱȱȱȱȱǯȱȱǯȱȱȱȱȱ¢ȱ¢ȱȱȱȱȱȱȱȱ
¢ȱDzȱǰȱȱǯȱ¢ȱȱ¢ȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱ
ȱǯ
ȱǰȱȱȱȱȱȱȱȱȱ¢ȱ¢ȱȱȱ¢ȱ¢ȱȱȱȱ
Dzȱǰȱ¢ȱȱȱȱȱ¢ȱȱȱ£ȱȱ.¢ȱȱȱȱȱ
ȱȱȱȱȱ¢ȱ¢ȱȱȱȱȬ¢ȱȱȱǰȱȱȱȱȱȱ¢ȱȱȱȱ
ȱǯ
REVISED: 5/08
LITHO IN U.S.A.
FORM NO.: 32 590 01-B
ISSUED: 9/05
ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044
FOR SALES AND SERVICE INFORMATION
IN U.S. AND CANADA, CALL
KohlerEngines.com
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