Kohler SV810-840 User manual

OWNER'SMANUAL
VERTICAL CRANKSHAFT
COURAGE SV710-740
COURAGE PRO SV810-840

2
Safety Precautions
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
CAUTION
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
Rotating Parts can cause severe
injury.
Stay away while engine is in
operation.
WARNING
California
Proposition 65 Warning
WARNING
¡ȱȱȱȱęȱȱ
severe burns.
ȱȱęȱȱȱȱȱȱ
engine is hot or running.
WARNING
Rotating Parts!
Keep hands, feet, hair, and clothing
away from all moving parts to prevent
injury. Never operate the engine with
covers, shrouds, or guards removed.
Explosive Fuel!
ȱȱ¡¢ȱĚȱȱ
its vapors can explode if ignited. Store
gasoline only in approved containers,
in well ventilated, unoccupied
ǰȱ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱȱȱ
engine is hot or running, since spilled
fuel could ignite if it comes in contact
with hot parts or sparks from ignition.
Do not start the engine near spilled
fuel. Never use gasoline as a cleaning
agent.
Hot Parts!
Engine components can get extremely
hot from operation. To prevent severe
burns, do not touch these areas while
the engine is running, or immediately
Ğȱȱȱȱěǯȱȱȱ
the engine with heat shields or guards
removed.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury
to yourself and others.
ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱȱ
ȱ¢ȱȱȇȱȱȱȱȱ¢ȱǯȱȱȱȱ¢ȱ
ȱȱȱ¡ȱǯȱȱȱ¢ǯ
WARNING
ȱȱȱȱȱȱȱȱȱ£ȱȱcan cause severeȱȱ¢ǰȱǰȱȱ
ȱ¢ȱȱȱȱȱȱǯ
CAUTION
ȱȱȱȱȱȱȱȱȱ£ȱȱwill or can cause minor personal injury or
¢ȱȱȱȱȱȱǯ
NOTE
ȱȱȱȱ¢ȱȱȱǰȱǰȱȱȱȱȱȱȱȱ
ȱ£Ȭǯ
Hot Parts can cause severe burns.
Do not touch engine while operating
ȱȱĞȱǯ
Engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.

3
ȱȱȱȱȱ
¢ȱȱǯ
ȱȱȱȱȱ
ȱȱǯ
WARNING
ȱ¡ȱȱȱȱ
ǰȱȱȱǯ
WARNING WARNING
¡ȱȱȱȱęȱȱ
ȱȱǯ
ȱĴ¢ȱ¢ȱȱȱȱ
ȱǯȱȱȱȱ
ignition away.
Accidental Starts!
Disabling engine. Accidental
starting can cause severe injury or
death. Before working on the engine
or equipment, disable the engine as
follows: 1) Disconnect the spark plug
lead(s). 2) Disconnect negative (-)
Ĵ¢ȱȱȱĴ¢ǯ
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide. Carbon
monoxide is odorless, colorless, and can
cause death if inhaled. Avoid inhaling
exhaust fumes, and never run the
ȱȱȱȱȱȱęȱ
area.
Explosive Gas!
Ĵȱȱ¡ȱ¢ȱ
gas while being charged. To prevent a
ęȱȱ¡ǰȱȱĴȱ¢ȱ
in well ventilated areas. Keep sparks,
ȱĚǰȱȱȱȱȱ
ȱ¢ȱȱȱĴ¢ȱȱȱ
ǯȱȱĴȱȱȱȱȱ
of children. Remove all jewelry when
ȱĴǯ
Before disconnecting the negative
(-) ground cable, make sure all switches
are OFF. If ON, a spark will occur at
the ground cable terminal which could
cause an explosion if hydrogen gas or
gasoline vapors are present.
Safety Precautions (Cont.)
Congratulations ȮȱȱȱȱȱęȱȬ¢ǰȱȱ¢ǰȱȬȱǯȱȱȱȱȱ
ȱȱȬȬȱ¢ȱȱȱǯǯǯȱȱȱȱǯǯǯ¢ȱ¢ȱ
ȱȱǯȱȱȱȱȱ¢DZ
ȱ Ȋȱ Ĝȱȱȱǰȱȱȱȱȱ¡ȱǰȱǰȱȱ¢ȱ
ȱȱȱǯ
ȱ Ȋȱ ǰȱȬȱȱȱȱǰȱ¢ȱȱȱĞȱǯ
ȱ Ȋȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱǻȱȱȱȱȱęǰȱȱǰȱȱ
ǰȱȱǼȱȱ¢ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱǻȱȱ¢ȱȱȱĞǼȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ¢ȱȱȱȱȱ¢ȱȱȱȱȱȱŗŖǰŖŖŖȱȱȱǯȱȱ
ȱȱȱȱȱȱ¢ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼȱȱȱǭȱȱǯ
ȱȱ¢ȱȱȱȱȱǰȱȱȱȱȱȱȱǯ
ȱȱ¡ȱǰȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱǯ

4
Oil Filter
Air Cleaner Access
Door Handle
5HFWL¿HU5HJXODWRU
Fuel
Pump
,GHQWL¿FDWLRQ3ODWH
Oil Recommendations
ȱȱȱ¢ȱȱȱȱȱȱȱ
ȱȱ¡¢ȱǯȱȱȱȱȱ
¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱȱ¢ȱǰȱȱȱȱ
ȱȱǯ
Oil Type
ȱȱ¢ȱȱȱȱȱǻȱ
ȱǼȱȱȱǰȱǰȱȱȱǯȱ
ȱȱ¢ȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱǯ
Figure 1. Typical Courage®and Courage PRO™Series Vertical Shaft Engines.
DZȱ ¢ȱȱȱȱȱęȱ
¢ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱ
ȱȱȱ¢ȱǰȱȱȱȱȱ
ȱȱȱȱȱȱȱśŖȱȱ
ȱȱȱȱȱȱ
switching to synthetic oil.
ȱȱȱ¢ȱȱȱȱęȱȱȱ
ȱȱȱȱ¢ȱǯȱȱȱřǯ
*Use of synthetic oil having 5W-20 or 5W-30 rating is acceptable,
up to 4°C (40°F).
**Synthetic oils will provide better starting in extreme cold below
23°C (-10°F).
**
Figure 2. Viscosity Grades Table.
DZȱ ȱȱȱȱȱǰȱǰȱȱȱ
ȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱ
ǯ
Figure 3. Oil Container Logo.
Refer to Maintenance Instructions beginning on
ȱŝȱȱȱȱǰȱȱǰȱȱȱęȱ
ȱǯ
Fuel Recommendations
WARNING: Explosive Fuel!
ȱȱ¡¢ȱĚȱȱȱȱȱ¡ȱ
if ignited. Store gasoline only in approved containers, in well
ǰȱȱǰȱ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱȱȱȱȱȱȱǰȱ
since spilled fuel could ignite if it comes in contact with hot
parts or sparks from ignition. Do not start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
*
Courage PRO™
Courage®
Raised Air Cleaner
Access Door
Dipstick
Spark Plug
Electric
Starter

5
General Recommendations
ȱȱȱȱȱȱȱȱǰȱ
ȱǯȱȱȱȱȱ¢ȱȱŘȱ
ȱȱȱȱȱȱȱȱǯȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱȱȱȱĞȱȱȱȱȱǰȱ
ȱ£ȱȱȱȱ¢ȱȱ¢ȱȱȱ
ensure easy starting.
ȱȱȱȱȱȱǯ
ȱȱęȱȱȱǯȱȱȱȱȱȱȱ
¡ǯ
Fuel Type
ȱȱȱȱ¢ȱǰȱǰȱȱȱ
ȱȱȱȱȱȱȱŞŝȱȱǯȱȱ
ȱȱȱȱǰȱȱȱȱşŖȱ
ȱǯ
ȱȱȱȱȱȱȱ
ȱȱȱȱȱȱ
ȱ¡ȱǯȱȱȱȱȱ
ǯȱ
Gasoline/Alcohol blends
ȱǻȱȱŗŖƖȱ¢ȱǰȱşŖƖȱȱ
ȱ¢ȱǼȱȱȱȱȱȱȱȱ
ǯȱȱȦȱȱȱŘŖȱ
ȱŞśȱȱȱȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
Gasoline/Ether blends
¢ȱ¢ȱ¢ȱȱǻǼȱȱȱ
ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱ
Ǽȱȱȱȱȱȱȱȱǯȱ
ȱȦȱȱȱȱǯ
(QJLQH,GHQWL¿FDWLRQ1XPEHUV
ȱȱǰȱȱȱ¢ȱȱ
ȱȱǰȱ¢ȱȱȱǰȱ
ęǰȱȱȱȱȱȱǯ
ȱȱęȱȱȱȱȱȱ
ǻȱǼȱĜ¡ȱȱȱȱǯȱȱ
ĴȱĜ¡ǰȱȱȱȱ¢ǯ
ȱ¢ȱȱęȱȱȱȱ
ęȱȱǻȱŚǼȱȱȱǯȱ
ȱȱęȱȱȱȱǯ
¡ȱȱȱ¢ȱȱȱŝŗŖȬŞŚŖȱȱ
ȱȱǯǯȱȱȱDzȱȱȱȱȱǯ


Category C
ŘśŖȱ

ŗŘśȱ
Category B
śŖŖȱ
¢ȱ
ŗŖŖŖȱ

ŘśŖȱ
¡
śŖŖȱ
)LJXUH(QJLQH,GHQWL¿FDWLRQ/DEHO
ȱȱȱȱȱȱȱȱ
ȱȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱȱ
ȱȱǻȱǼȱȱȱȱ
¢ȱȱȱȱȱęȱǯ
Emission Compliance Period (Hours)
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2AND EC STAGE II
(SN:4) EMISSION REGS FOR SI SORE. NOT FOR SALE IN
CALIFORNIAUNLESS PREEMPT PER SEC. 209 (e) (1) OF CAA.
KOHLER CO. KOHLER, WISCONSIN USA
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
1-800-544-2444 KohlerEngines.com
ŗŗŘřŜ
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2AND CA 2008 AND
LATER EXH EMISSION REGS FOR SI SORE. USING
DELEGATED ASSEMBLY FOR AFTERTREATMENT.
KOHLER CO. KOHLER, WISCONSIN USA
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
ŗŗŘřŜ
1-800-544-2444 KohlerEngines.com

6
Operating Instructions
Also read the operating instructions of the equipment this
engine powers.
3UH6WDUW&KHFNOLVW
ȱ Ȋȱ ȱȱǯȱȱȱȱǯȱȱȱęǯ
ȱ Ȋȱ ȱȱǯȱȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱ¡ȱ
ȱȱǯȱȱȱ¢ȱȱȱȱ
ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱ
ǰȱȱǰȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯȱȱȱ¢ȱ
ȱȱȱȱ¢ȱǯȱ
ȱĞȱȱȱȱ¡¢ȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱǯ
WARNING: Lethal Exhaust Gases!
Engine exhaust gases contain poisonous carbon monoxide.
Carbon monoxide is odorless, colorless, and can cause death
if inhaled. Avoid inhaling exhaust fumes, and never run the
ȱȱȱȱȱȱęȱǯ
Cold Weather Starting Hints
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱ
¡ǯȱȱȱŘȱȱȱŚǯ
ȱ Řǯȱ ȱȱȱ¡ȱǯ
ȱ řǯȱ ȱȱȱĴ¢ȱȱȱȱǯȱȱȱ
Ĵ¢ȱȱȱȱȱ¢ȱȱȱ
ȱĴ¢ǯ
ȱ Śǯȱ ȱȱȱȱǯȱDZȱȱȱ
ȱȱȱ¢ȱȱȱǯȱ
ȱȱȱȱĞȱȱȱǯȱ
Starting
ȱ ŗǯȱ ȱȱĴȱȱ¢ȱȱȱ
ȱȱfastȱǯȱȱȱȱȱ
into the on position.
ȱ Řǯȱ ȱȱȱ¢ȱȱȱ¢ȱǯȱ
Release the switch as soon as the engine starts.
DZȱ ȱȱȱȱȱ¢ȱȱ
ȱȱŗŖȱȱȱȱǯȱȱȱȱ
ȱȱǰȱȱȱŜŖȱȱȱȱ
ȱȱȱĴǯȱȱ
ȱȱȱȱȱȱȱȱ
ȱǯ
DZȱ ȱȱȱȱĜȱȱȱ
ȱȱȱȱȱȱȱ
ȱǻȱȱǼǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
Ĵȱȱȱȱǯȱ
ȱȱȱȱȱȱȱĚ¢ȱȱǰȱ
ȱȱȱȱĚ¢ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱǯ
ȱȱȱȱȱȱȱȱǰȱȱěȱ
ȱ¢ǯȱȱȱȱȱĴȱȱ
ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱĴ¢ȱǻȱȱĴ¢Ǽǯȱ
ȱ¢ȱȱȱȱȱȱȱ
assistance.
ȱ řǯȱ ȱȱȱȱȮȱ¢ȱȱȱȱ
control to the ěȱȱĞȱȱȱȱ
ȱȱǯ
ȱ ȱ ȱȦȱ¢ȱȱȱȱ
ȱȬȱǰȱȱȱ¢ȱȱ¢ȱ
ȱȱȱȱ¢ȱȱȱȱȱ
ȱǯ
ȱ Śǯȱ ȱȱȱȱȮȱȱȱȱě position
as soon as engine starts.
Stopping
ȱ ŗǯȱ ȱȱȱ¢ȱȱȱȱȱ
Ĵǯ
ȱ Řǯȱ ȱȱȱȱȱDZ
ȱȱĴȱȱȱ or ȱȱǯȱ
ȱȱȱȱȱȱȱȱřŖȬŜŖȱDzȱ
then stop the engine.
ȱȱȱȱȱȱ
DZȱȱȱĴȱȱȱ
ȱȱȱĴDzȱȱȱȱǯ
Battery
ȱŗŘȱȱĴ¢ȱȱ¢ȱǯȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱĴ¢ȱǯ
ȱȱĴ¢ȱȱȱȱĜȱȱȱȱ
ǰȱȱȱĴ¢ǯ
Operating
Angle of Operation
This engine will operate continuously at angles up to
Řśǚǯȱȱȱȱȱȱȱȱȱȱȱ
the FULL or “FȄȱȱȱȱǯ

7
Maintenance Instructions
ǰȱǰȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱȱȱȱȱ
ȱ¡ǰȱ¢ȱȱȱ¢ȱ¢ȱȬȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱ¢ȱȱ£ȱȱȱǯ
WARNING: Accidental Starts!
ȱǯȱȱȱȱȱȱ¢ȱȱǯȱȱȱȱȱȱȱ
ǰȱȱȱȱȱDZȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱ
ȱȱĴ¢ǯ
Maintenance Schedule
ȱȱȱȱȱȱȱȱȱ¢ȱȱȱȱǯȱ¢ȱȱ
ȱȱȱȱȱȱ¢ȱȱȬǯ
WARNING: Hot Parts!
Engine components can get extremely hot from operation.
To prevent severe burns, do not touch these areas while
ȱȱȱǰȱȱ¢ȱĞȱȱȱȱ
ěǯȱȱȱȱȱȱȱȱȱȱ
removed.
Engine Speed
DZȱ ȱȱȱȱȱȱĴȱ
ȱȱȱ¡ȱȱǯȱȱ
ȱȱ£ȱȱȱȱȱ
ȱ¢ǯȱȱ¡ȱȱ
ȱȱȱȱȱȱȱřŜŝśȱǰȱ
ȱǯ
ȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ǰȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯ
DZȱ ȱȱȱȱȱ¢ȱ
ȱȱ¡ȱŘśǚȱȱ¢ȱǯȱ
ȱȱȱȱȱĜȱ
ǯ
Cooling
DZȱ ȱȱȱȱȱȱȱȱȱȱ
ȱǰȱȱȱȱ¢ȱ
ȱǯȱȱȱȱȱȱ
ȱ¢ȱȱȱȱȱȱȱȱ
¡ȱȱȱȱǯȱȱ
ȱȱȦȱǯ
Check Oil Level
ȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
£ǯȱȱȱBEFORE EACH USE as
DZ
ȱ ŗǯȱ ȱȱȱȱȱǰȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯ
1Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
2Have a Kohler Engine Service Dealer perform these services.
ȱ Řǯȱ ȱȱȱǰȱȱȱȱȱȱ
ȱęȱȦȱȱȱǯȱȱȱ
ȱȱǰȱǰȱȱȱȱĴȱ
ȱȱȱǯȱȱȱśǯ
Frequency Maintenance Required
ȱ Ȋȱ ȱȱǯ
ȱ Ȋȱ ȱȱǯ
ȱ Ȋȱ ȱȱȱȱ¢ŗǰȱǰȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱǰȱȱȱ¢ŗ.
ȱ Ȋȱ ȱȱŗ.
Daily Or Before
Starting Engine
Every 25 Hours
ȱ Ȋȱ ȱȱȱȱȱŵǯ
ȱ Ȋȱ ȱȱȱȱęȱǻȱ¢ȱȱȱǼǯ
ȱȱȱȊȱ ȱȱȱȱȱȱŵǯ
ȱȱȱȊȱ ȱȱęǯ
ȱȱȊȱ ȱȱȱȱȱǯ
Every 50 Hours ȱ Ȋȱ ȱȱȱǰȱȱȱȱȱ¢ŵǯ
Annually or
Every 100 Hours
ȱ Ȋȱ ȱȱȱȦŘ.
Every 300 Hours
Every 500 Hours ȱ Ȋȱ ȱ¡ȱȱȱŘ.
Ȋȱ ȱȱĞȱȱȱȱŘ.

8
Figure 8. Oil Drain Plug.
Figure 5. Oil Fill Cap/Dipstick and Oil Fill Tube.
ȱ řǯȱ ȱȱȱȱȱęȱȦDzȱ
ȱěȱǯȱȱȱȱȱȱȱęȱ
ȱȱȱȱȱęȱȦȱȱȱȱ
ęȱǯȱȱȱȱȱȱȱęȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯȱDo notȱȱȱȱęȱȱȱȱǯȱ
ȱȱŜǯ
Figure 6. Oil Fill Cap and Oil Fill Tube Threads.
ȱ Śǯȱ ȱȱȱęȱȦȱȱȱ
ȱǯȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŝǯȱȱǰȱȱȱȱ
ȱȱ¢ǰȱȱȱȱȱǯȱȱȱȱȱ
ȱȈȈȱȱȱǰȱȱȱȱȱȱ
ǯȱȱȱȱęȱȦȱȱȱ
until tight.
DZȱ ȱȱ¡ȱȱȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱȱȱȃL” or LOW ȱȱȱȱ
ǯ
Oil Sentry™
ȱȱȱȱȱȱȱȱ
¢Ȝȱȱȱǯȱȱȱȱȱȱ
ȱȱȱǰȱȱȱ¢Ȝȱȱȱ
ȱěȱȱȱȱȱȱȱǰȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱBEFORE
EACH USEȱȱȱȱȱȱȱFULL
or “FȄȱȱȱȱǯȱȱȱ
ȱȱȱȱ¢Ȝǯ
Change Oil and Oil Filter
ȱȱȱȱȱęȱannually or every 100
hoursȱȱȱǻȱ¢ȱȱȱ
Ǽǯȱęȱȱȱȱǰȱǰȱǰȱȱ
ȱȱȱęȱȱȱ¢ȱȱȱ
ǻȱŘǼȱȱȱŚǯȱ¢ȱȱȱȱȱȱ
ęǯȱȱȱȱȱȱȱȱȱ
ǯ
Figure 9. Oil Filter Location.
ȱȱȱȱȱȱȱȱǯȱȱȱ
ȱĚȱȱ¢ȱȱ¢ȱ¢ȱȱǯȱ
ȱȱȱȱȱȱȱęǰȱǰȱȱ
changing the oil.
Oil Filter Part No.
12 050 01-S
52 050 02-S
Length
2-1/2"
3-3/8"
Starter
Oil Drain Plug
Oil Filter
Incorrect Correct
Figure 7. Oil Level Marks on Dipstick (Typical).
Operating
Range
Oil Fill Cap/
Dipstick
Oil Fill
Tube
Oil Fill
Cap/
Dipstick
Oil Fill
Tube

9
ȱȱȱȱȱęȱȱǯȱ
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŞǯȱȱȱȱȱȱ
ȱȱȱȱȱȱęȱȦǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱęȱȦ
ǯȱ
ȱ řǯȱ ȱȱȱȱȱȱȱȱȱȱ
plug. Tighten ŗřǯŜȱȉȱǻŗŖȱĞǯȱǯǼ.
ȱ Śǯȱ ȱȱȱęȱȱȱěȱȱęȱ
ȱȱȱȱǯ
ȱ śǯȱ ȱȱȱȱęȱȱȱȱȱ
ȱȱȱȱǯȱȱȱǰȱȱȱȱ
¢ǰȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱĴȱȱȱ
ǯȱȱȱȱȱȱȱȱȱȱȱ
ȱ¢ȱȱęȱǯ
ȱ Ŝǯȱ ¢ȱȱȱęȱȱȱȱȱȱȱȱ
ȱȱȱȱęǯȱ
ȱ ŝǯȱ ȱȱȱȱęȱȱȱęȱǯȱȱ
ȱȱęȱȱȱȱȱȱ
ȱȱǰȱȱȱȱęȱȱ
ȱřȦŚȬŗȱ.
ȱ Şǯȱ ȱȱȱȱȱȱȱȱȱFULL or
“FȄȱȱȱȱǯȱ¢ȱȱȱȱ
ȱȱȱȱȱȱȱǯ
ȱ şǯȱ ȱȱȱęȱȦȱȱȱ
securely.
ȱŗŖǯȱ ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱǯȱ
ȱȱǰȱȱ¢ȱǰȱȱȱȱ
ȱȱȱȱȱȱǰȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱ¡ȱȱȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱȱȱȃL” or LOW ȱȱȱȱ
ǯ
Service Precleaner and Air Cleaner
Element
ȱȱȱȱȱȱǰȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱȱȱǰȱȱȱȱ
ȱȱȱǯȱȱȱŗŖȱȱ
ŗŗǯȱȱěȱ¢ȱȱȱ¢ȱȱ
ǯȱ
ȱȱȱȱ¢ȱȱȱȱȱ
engineǯȱȱȱȱȱȱȱȱȱȱ
ȱȱȱ¢ǯȱȱȱȱǯȱȱȱ
ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱ
ȱȱȱȱȱęȱ
ȱȱȱȱȱȱȱ
ȱǯ
Figure 10. Courage Air Cleaner System.
Figure 12. Unhooking Latch (Courage).
Figure 11. Courage PRO Air Cleaner System.
Latch
Door
Element (Taller)
Precleaner (Some Models)
Precleaner (Some Models)
Latch
Air Cleaner
Element
Door
Door
Latch
Precleaner (Some Models)
Air Cleaner Element

10
Service Paper Element
ȱȱȱȱevery 50 hoursȱȱǰȱ
ǻȱĞȱȱ¡¢ȱ¢ȱȱ¢ȱ
Ǽǯȱȱȱȱȱȱȱ¢ǯȱ
ȱȱȱȱȱannually, or every 100
hours.
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱşȱȱŗŖǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǻȱǼǯȱȱȱ
ŗŘȱȱŗřǯ
ȱ řǯȱ ȱȱȱǻȱȱǼȱȱȱ
ȱǯȱȱȱȱȱȱ
ȱȱǯ
ȱ Śǯȱ ¢ȱȱȱȱȱȱȱǯȱDo
ȱȱȱȱȱȱȱ£ȱ
airǰȱȱȱȱȱȱǯȱȱȱ
¢ǰȱǰȱȱȱȱȱȱȱ
ȱǯȱȱȱȱȱ¢Dzȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
32 083 05-S Precleaner 37 mm (1.45 in.) high
32 083 08-S Precleaner (PRO) 71 mm (2.79 in.) high
ȱ śǯȱ ȱȱȱȱȱȱȱȱȱ
ǯ
ȱ Ŝǯȱ ȱȱȱǻȱǼȱȱȱ
ȱȱȱȱȱȱȱȱǯȱ
Secure with the latch.
ȱ ŝǯȱ ȱȱȱȱǯ
Clean Air Intake/Cooling Areas
ȱȱȱǰȱȱȱȱȱǰȱ
ȱęǰȱȱȱ¡ȱȱȱȱȱ
ȱȱȱȱȱǯ
¢ȱ100 hoursȱȱȱǻȱĞȱȱ
¡¢ȱ¢ǰȱ¢ȱǼǰȱȱȱȱ
ȱȱȱȱǯȱȱȱȱ
ęȱȱ¡ȱȱȱ¢ǯȱȱȱȱ
ȱȱȱǯ
Figure 13. Unhooking Latch (Courage PRO).
Service Precleaner
ȱȱǰȱȱȱȱȱȱ¢ȱ25
hoursȱȱȱǻȱĞȱȱ¡¢ȱ¢ȱ
ȱ¢ȱǼǯȱȱȱȱannually
or every 100 hours.
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱǯȱȱ
ȱŗŖȱȱŗŗǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǰȱȱȱȱȱ¢ȱ
ȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱ¢ȱȱǯȱȱ
ȱŗŘȱȱŗřǯ
ȱ řǯȱ ȱȱȱȱȱȱȱ
ǯȱȱȱȱ¢ȱȱ
ȱȱȱȱȱǯȱ£ȱȱ
¡ȱȱǻȱȱǼǯȱȱȱȱ
ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱȱȱȱǯȱ
£ȱȱȱ¡ȱǯ
ȱ śǯȱ ȱȱȱȱȱȱȱ
ȱȱȱȱǯ
ȱ Ŝǯȱ ȱȱȱȱǯ
ȱ ŝǯȱ ȱȱȱȱ¢ȱȱ
ȱȱǯȱ ȱ
Latch
32 083 03-S Element 44 mm (1.73 in.) high
32 083 06-S Element (PRO) 78 mm (3.07 in.) high