Kold-Draft HD200 Series User manual

HD200 Series Ice Dispenser
Installation & Operation Manual
Kold-Draft International, LLC
1525 East Lake Road
Erie, PA 16511-1088 U.S.A.
Phone: [phone]
Fax: [phone]
www.kold-draft.com
This manual is updated periodically. Visit http://www.kold-draft.com/resources/literature.php for the latest version.

KOLD-DRAFT INTERNATIONAL, LLC
A DIVISION OF THE LEGACY COMPANIES, LLC
Installation & Operation Manual
HD200 Series Ice Dispenser
Copyright 2017 KOLD-DRAFT INTERNATIONAL, LLC
Unauthorized reproduction of this manual is freely permitted for all purposes except for monetary
gain.
It is not guaranteed that this service manual is up to date, technically correct, complete, or free
from writing problems or that the product is free from minor flaws or that it meets the needs of the
customer.
June 2021
Table of Contents
Section 1 General Information
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Model Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Date Code Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Serial Number Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 2 Installation
Unpacking .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Carton Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 3 Operation
Construction and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjustments . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 4 Service Information
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Storage and Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal from Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . 10

1
Safety Warnings and Information
Special attention should be given to potential hazard labeling on the equipment and the signal
words and symbols that are used throughout this manual. They may also be used to alert against
unsafe practices.
WARNING: Indicates a potentially hazardous situation that may result in serious injury or
death.
CAUTION: Indicates a potentially hazardous situation that may result in personal injury.
The situation may also result in equipment or property damage.
NOTE: Indicates installation, operation, or maintenance information which is important, but not
related to personal injury or property damage.
NOTE:
•Check for freight damage before proceeding with the equipment installation. Be sure to inspect the
equipment carefully for any damage that may not have been evident on the outside of the carton.
Contact the freight carrier immediately to report any damage and file a claim. Have carrier note the
damage on the bill of lading. Call Kold-Draft with your claim number to arrange replacement or repair.
•Read the entire manual before installing, operating or servicing the machine.
•Follow these installation instructions exactly.
•All machines have been tested and adjusted for correct performance at the factory.
•Knowledge of proper installation and service procedures is essential for the safe operation and
maintenance of KOLD-DRAFT equipment. Refer all installation and service work to qualified
technicians.
•This equipment must be installed in compliance with the applicable federal, state/province, and/or local
plumbing, electrical, and health/sanitation codes and requirements.
•Always disconnect the power supply before servicing the equipment or when the equipment will not be
used for a period of time.
•Never operate equipment that has been damaged or does not have all the protective covers in place.
•Never operate equipment that has been altered from the original KOLD-DRAFT specifications.
WARNING: Use only genuine KOLD-DRAFT replacement parts, Use of non-approved
parts when servicing KOLD-DRAFT equip
ment may create a safety hazard,
cause equipment damage, property damage and will void the warranty.

2
Ice Dispenser Identification
Model Number Key
HD 2 0 1
Electrical Characteristics
1 = 115 volt-60 hz.-1ph. (2-wire plus ground)
4 = 208/230 volt-60 hz.-1ph. (2-wire plus ground)
7 = 220/240 volt-50 hz.-1ph. (2-wire plus ground)
Modification Code
0 = No Modifications
Series
2 = 200 Series
Model Family
HD = Ice Dispenser Date Code Key
NOTE:The serial number plate is located behind the front cover, on the upper support. A
complete model number and date code are essential for the accurate identification of the ice
dispenser and proper selection of replacement parts.

3
Installation Information
WARNING:
•Instruct all personnel in the proper use of the equipment.
•Clean up any liquid spills immediately.
•Always install equipment on a stable and level surface.
•
All models are intended for indoor use only. Do not install the equipment in unprotected
outdoor areas.
•Do not install the equipment in wet areas.
•Do not locate the equipment near any heat source, in direct sunlight or
high ambient areas.
Placing equipment in these locations will result in increased ice meltage.
Unpacking
Unpacking a KOLD-DRAFT ice dispenser can be done by prying off the boards that are holding
the cardboard box to the shipping pallet. The box can then be lifted vertically to expose the
machine.
Remove all packaging materials from the ice dispenser and protective film from the stainless
steel surfaces.
Carton Contents
•Kold-Draft HD200 Series Ice Machine
•Warranty card attached to the front of the machine (must be fully completed and returned to
the factory within 15 days of installation to register this product and to initiate warranty
coverage.) NOTE: Failure to return this registration form will void your warranty.
•Leg kit.
•Installation & Operation Manual. Leave these with the owner/user.

4
Installation Requirements
The ice dispenser must be installed indoors and the location should be free of airborne
contaminates including any corrosive elements.
Note:
Consult ice machine instructions for proper installation requirements, before determining the
location of the ice dispenser.
Installation site ambient temperatures below 90°F (32°C) are recommended for proper
operation. Higher than this maximum specification will result in increased melting of ice in the
dispenser.
•The location must not be near anything that can contaminate the dispenser or the ice inside.
•The location must not be near heat generating equipment.
•The ice dispenser should be mounted on the legs provided and leveled by screwing the leg
adjusters in or out as required. If the legs are not used, shim the bottom of the dispenser as
required to make it level. Seal any gaps at the floor with approved sealant or use cove
molding for larger gaps.
•The installation location must be capable of supporting the weight of the ice machine and
dispenser, with a full bin of ice.

5
Plumbing
•The drain hose or pipe must not be reduced in size from the equipment to the drain. The
building drain must be able to accommodate all the drain water from ice making and storage.
•Individual drains from ice machines, dispensers and bins must never be directly connected to
a common manifold, drain or standpipe unless a minimum 1.5” (38mm) air gap is provided at
each connection. This is to prevent backflow of drain water into the ice maker, dispenser or
ice bin.
NOTE: Installation must always provide adequate backflow prevention and comply with
applicable federal, state and local codes.
Drain lines will be installed with a minimum drop of 1/4” per ft. (2.1cm per meter) run. Drain
lines may be insulated to prevent condensation.
Electrical
WARNING: Failure to comply with these regulations may cause serious injury or
death and cause damage to the machine and its surroundings.
WARNING: Always disconnect power before servicing.
•All KOLD-DRAFT models are intended to be installed with a permanent connection to the field
electrical supply. See rating plate on the back of the machine for power supply requirements.
•The dispenser must be connected to a separate protected circuit with no other loads.
•Fused disconnects, installed adjacent to the dispenser, are recommended and may be
required by local codes. These components must be supplied by the installer.
•Electrical service must fall within the voltage tolerances listed below:
Maximum Overload Protection must be no greater than specified. The minimum circuit
ampacity specified does not indicate a typical running current value. Use the minimum
ampacity value for sizing branch circuit conductors up to 26 feet (8 meters) in length. For a
conductor length over this length, increase the wire gauge as required by code.
Model
Nominal (V)
No-Load Maximum
Full-Load Minimum
HD201
115
126
104
HD204
208-230
250
198

6
Dispenser Construction and Operation
The HD200 series dispenser consists of an ice storage bin with an outlet spout, a motorized
stirring bar to keep the ice from bridging in the bin and to move ice to the outlet spout when
dispensing and an operating ice stop in the spout opening to deflect ice past the spout during
agitation cycles and allow ice out when dispensing. Working in conjunction with the ice stop,
an ice outlet cover seals the opening of the ice spout when the unit is not dispensing.
A sink with a space to locate an ice bucket is provided on the front of the dispenser. The sink
platform has openings to allow any missed or overflow ice to pass through to a catch pan,
which is located at the bottom of the dispenser. The pan also catches the melt water from the
ice bin and directs it to the drain.
Note: The dispenser must be operational when the ice machine is in place and begins to
make ice. Allowing the dispenser bin to fill with ice, without the dispenser being operational,
may cause damage to the dispenser. The dispenser must also be operational whenever there
is ice in the bin, even if the ice machine is not operating. If the dispenser must be
disconnected from the power source for more than a short time, the bin should be emptied
first.
In normal operation, when power is initially provided to the dispenser, the stirring bar will turn
for a few seconds. This is the initial agitation cycle and it will repeat periodically to keep the ice
moving and fluid in the bin, when ice is not being dispensed. A timer determines the length of
the agitation cycle, as well as the time between cycles. This will continue as long as the
dispenser is energized.
Pushing the ice button will cause the stirring bar to turn and the ice stop to open. Ice will then
be directed to the sink area.
Note: Dispensing should never occur without an ice bucket or other suitable vessel in position
to catch the ice.
Adjustments
There are only two adjustments available on the dispenser. One is for the limit switches that
determine the movement range of the ice stop and the other is chain tension. Both of these
are adjusted at the factory and should not normally require attention, unless parts are replaced
or damaged.

7
Wiring Diagram
HD200 ICE DISPENSER
507 1092 01
REV. D

8
Maintenance and Service Information
Ice Dispenser Cleaning Procedure
It is recommended to perform this cleaning procedure a minimum of twice per year
Note: The frequency of the need for cleaning is determined by the supply water characteristics.
The dispenser should be cleaned no less than once every 6 months and it may require more
frequent cleaning. The requirement for sanitizing frequency may be described in local health
code regulations. Remove all ice from the dispenser before starting the cleaning process.
Always clean the ice machine first, following the ice machine cleaning instructions.
1. Empty the dispenser and disconnect the power to the dispenser and ice machine.
2. Remove the ice machine skin panels, drain pan, chute and deflectors, if present.
3. Wash the interior of the bin with a solution of 2 tablespoons of baking soda per quart of clean
water (140°F / 60°C max.). The bin is accessed through the front of the ice machine. Use a
long handled brush to reach the bottom of the bin and to clean the stirring bar.
4. Wash the interior of the sink with the baking soda solution and wipe dry with a clean cloth.
5. Remove the front cover of the dispenser to access the spout and drain pan. The spout
should be removed for thorough cleaning in the baking soda solution. Rinse with clean
water. Wash the interior of the drain pan with the baking soda solution and wipe dry with a
clean cloth
6. Sanitize all ice contact surfaces, including the ice spout and spout closure with a solution of 1
teaspoon of 5-1/4% sodium hypochlorite (household bleach) per quart of clean water
(minimum 100 PPM free chlorine). A spray bottle will facilitate this process. Pour the unused
sanitizing solution down the dispenser bin drain.
7. Replace the ice spout, dispenser front panel and ice machine skin panels before
reconnecting the power supply. Exterior surfaces may be cleaned by using standard
methods suitable for stainless steel.

9
Storage and Winterization
Remove all ice from the dispenser, disconnect the electric power supply and clean and sanitize
the dispenser.
Removal from service
When the ice dispenser is determined to be no longer useable, please be sure that it is rendered
safe for storage or disposal. All applicable recycling measures should be exercised to avoid
injury or harm to the environment.
Neither the manufacturer nor seller is responsible for any harm or damage to people, animals,
property or the environment caused by improper installation or disposal.

10
Problems and Solutions
PROBLEM POSSIBLE CAUSE SOLUTION
Dispenser not operating No Power to Dispenser Reset Circuit Breaker or Replace Fuse
Agitation Motor Does Not Turn
If the Agitation Motor Does Not Turn for
a Few Seconds at the Initiation of Power
to the Dispenser or Periodically
Thereafter, But Does Turn When the Ice
Button is Pushed, the Agitation Timer
May be Defective
Replace Agitation Timer
If the Agitation Motor Does Not Turn
When the Ice Button is Pushed, but Does
Turn for a Few Seconds at the Initiation
of Power to the Dispenser, the Ice Button
or the Relay May be Defective.
Replace Ice Button or Relay
If Agitation Motor Does Not Turn at
Application of Power, or When Ice Button
is Pushed, the Agitation Motor or Motor
Capacitor May be Defective
Replace Agitation Motor or Capacitor
Agitation Motor is Energized, but is Stuck
and Cannot Turn. Periodic Agitation May
Not be Occurring
Disconnect and Reconnect Power to
the Dispenser. If Motor Does Not
Energize for a Few Seconds at
Application of Power, Replace
Agitation Timer
Agitation Motor Continues to
Turn for More Than a Few
Seconds after the Ice Button is
Released
Ice Button May be Stuck or Defective.
Relay May be Defective.
Unstick or Replace Ice Button, or
Replace Relay as Required
Ice Stop Does Not Open When
Ice Button is Pushed.
Ice Stop Operator, Operator Capacitor,
Relay or Limit Switch May be Defective.
Ice Stop Linkage May be Damaged.
Check and Replace Operator,
Capacitor, Relay, Limit Switch or
Linkage as Required.
Ice Stop Does Not Close When Ice
Button is Released.
Ice Stop Operator, Operator Capacitor or
Limit Switch May be Defective. Ice Stop
Linkage May be Damaged.
Check and Replace Operator,
Capacitor, Limit Switch or Linkage as
Required.

11
DISPENSER PARTS LIST
302143201 HD200 FRONT COVER 511119601 HD200 DRIVE BEARING
302141801 HD200 TOP CAP 302141701 HDX200 FRONT COVER
301185701 HD200 REAR COVER 207100101 HD200 STIRRING BAR ASSEM.
505119301 HD200 SINK 102103701 RELAY-PLUG IN
102103801 RELAY-PLUG IN 220V 102100701 RELAY SOCKET (EAGLES, GB 400R &
102124101 CAPACITOR 4MFD. (REX) 115 V. 102124102 CAPACITOR 1MFD. (REX) 230 V.
510129201 HD200 TIMER 115V 510129101 HD200 LIMIT SWITCH
510129202 HD200 TIMER 230V 511119201 HD200 DRIVE SPROCKET
TTT02608 SWITCH – LARGE PUSH BUTTON 505119901 HD200 ICE SPOUT MOLDED RUBBER
505116801 SC200/HD200 SHAFT BEARING 505119501 HD200 DRAIN PAN
301187201 HD200 LIMIT SWITCH SUPPORT 511119501 HD200 DRIVEN SPROCKET
301186301 HD200 ICE STOP 301184801 HD200 DRAIN PAN SUPPORT
301187001 HD200 INLET BOX COVER 302142001 HD200 RIGHT SIDE COVER
210114302 HDX200 FRONT COVER ASSEMBLY
301186601 HD200 ICE STOP OPERATOR MOUNT
516103501 HD200 ICE STOP OPERATOR ACTUATOR MOTOR 115V
516103502 HD200 ICE STOP OPERATOR ACTUATOR MOTOR 230V
516103601 GEAR MOTOR WITH CAPACITOR 115V
516103602 GEAR MOTOR WITH CAPACITOR 230V
505120001 RUBBER GROMMET 1.00 ID FOR 1.375 HOLE – USED AS HD200 SHAFT SEAL
511119301 HD200 ROLLER CHAIN SIZE #41 108 PITCHES
511119401 HD200 ROLLER CHAIN CONNECTING LINK SIZE #41
210114301 HD200 FRONT COVER ASSEM./INCLUDES SINK
302141901 HD200 BEARING & ICE OUTLET MOTOR COVER

12